Assa Abloy 9800 TCNE1 Series User manual

Installation Instructions
for 9800 TCNE1 Series Trim by ED5200N (S) (A)
and 9M800 TCNE1 Series Trim by ED5600N (A) with
Rim, SecureBolt™, and Mortise Exit Devices
Important: The accuracy of the door preparation is critical for proper functioning and security of this trim.
Misalignment can cause premature wear and a lessening of security.
Please read these instructions carefully to prevent missing important Steps.
Please Note: Improper installations may result in damage to the lock and void the factory warranty.
FM242B 12/08 (617417610)
123
4
7
5
8
0
6
9
#
*
For installation assistance contact Corbin Russwin Inc. at 1-800-810-WIRE (9473).
CAUTION
DOOR MUST REMAIN OPEN
DURING INSTALLATION.
USE DOOR STOP.
TEST
FOR PROPER
OPERATION
BEFORE
CLOSING
DOOR

1) Warning
2)
General Description
3)
Features / Specifications
4) Rim & SecureBolt™ TCNE1 Series Product Illustration
5) Switch Settings(Rim & SecureBolt™)
6)
Installation Instructions
7) Mortise TCNE1 series Product Illustration
1
2
2
Table of Contents
Changes or modifications to this unit not expressly approved by the party responsible
for compliance could void the user's authority to operate the equipment.
1) Warning
1
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two
conditions: (1) this device may not cause harmful interference, and (2) this device must accept any
interference received, including interference that may cause undesired operation.
Note: This equipment has been tested and found to comply with the limits for a Class B digital
device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable
protection against harmful interference in a residential installation. This equipment generates, uses
and can radiate radio frequency energy and if not installed and used in accordance with the
instructions, may cause harmful interference to radio communications. However, there is no
guarantee that the interference will not occur in a particular installation. If this equipment does
cause harmful interference to radio or television reception, which can be determined by turning
the equipment off and on, the user is encouraged to try to correct the interference by one or more
of the following measures:
•Reorient or relocate the receiving antenna
• Increase the separation between the equipment and receiver
•Connect the equipment into an outlet on a circuit different from that to which the receiver is connected
Consult the dealer or an experienced TV technician for help
This Class B digital apparatus complies with Canadian ICES-003.
Page
4
5 - 11
12
3
6.1) Before Starting
6.2) Attaching the Fire Stop Plate
6.3) Trim Assembly Instructions
6.4) Installation of Outside Trim and Exit Device
6.5) Installation of Outside Keypad Escutcheon
6.6) Installation of Inside Controller Escutcheon and Electrical Connections
6.7) Cover Installation
5
6
7 - 8
9
10
11
•
7.1) Before Starting
7.2) Attaching the Fire Stop Plate
7.3) Installation of Mortise Lock
7.4) Installation of Outside Trim and Exit Device
7.5) Installation of Cylinder and Outside Keypad Escutcheon
7.6) Installation of Inside Controller Escutcheon and Electrical Connections
7.7) Cover Installation
5
8) Operational Check20
13
14
15 - 16
17
18
19
13

2
General Description
2) General Descriptions
The Access 800®TCNE1 Rim, SecureBolt™ and Mortise Exit Device offers the ability to seamlessly
integrate Grade 1 security into an existing Wiegand compatible access control system. Monitoring capabilities
for Rim and SecureBolt include Request to Exit and Door Position Switch. Note:Mortise Exit devices offer
Request to Exit and Door Position Switch and can monitor the latchbolt and/or Deadbolt of the Mortise Lock
when connected to the Auxiliary Relay Module incorporated into the Network Interface Cabinet.
Features
• Complete monitoring of doors from locks
• Network Interface board connects to most third party access control points
• Panel interface board accommodates up to 4 locks
• HID 125khz proximity credentials
• Supports Fail-Safe and Fail-Secure 24VDC Solenoid Locking Devices
3) Features / Specifications
Access
Control
Panel
NETWORK INTERFACE
CABINET
****
Items Supplied with Exit Device
Items included with ED5200N(S) (A) Rim or Items included with ED5600N (A) Series
SecureBolt Exit Device by9800 TCNE1Mortise Exit Device by 9M800 TCNE1
• Outside Escutcheon with Keypad • Outside Escutcheon with Keypad
• Outside Solenoid Trim Assembly • Outside Solenoid Trim Assembly
• Exit Device • Exit Device
• Inside Escutcheon with Circuit Board • Inside Escutcheon with Circuit Board
• Screw Pack • Screw Pack
Specifications
• Latch – 3/4" throw, stainless steel • Latch 3/4" throw, anti-friction, stainless steel
• Outside Solenoid driven lever controlled by keypad • Outside Solenoid driven lever controlled by keypad
• Push bar retracts latch from inside • Push bar retracts latch from inside
• Fire stop provided for fire rated doors • Fire stop provided for fire rated doors
• Exit devices furnished for 1 3/4" – 2 1/4" doors
• Exit devices furnished for 1-3/4" - 2 1/4" doors
• UL Listed
• UL Listed
• Accepts all Corbin Russwin Inc. mortise cylinders
• Accepts all Corbin Russwin Inc. rim cylinders
(9M805 only)
(9803 only)
• Key retracts latch (9M805 only)
• Key allows lever to retract latch (9803 only)
• Available in all lever handle designs
• Available in all lever handle designs
Series TrimSeries Trim
• Weatherseal gaskets and conduit • Weatherseal gaskets and conduit
Specifications

3
4) 9800 TCNE1 Series Trim Product Illustration (Rim and SecureBolt™)
SecureBolt™ Shown
Tailpiece
must be
in vertical
position
Trim
Gasket
Inside
of
Door
Cover
(2) Finish Washers
Head Screws
(2) 1/4 - 20 Oval
Ground
Wire
8 Pin
Molex
Doorwire
2 Pin
Methode
Solenoid
2 Pin
Molex REX
(2) 1/4 - 20 Pan
Head Screws

4
5) Switch Settings (Rim, SecureBolt™ and Mortise)
Switch Settings
This device has been shipped from the factory with switch settings configured
as follows:
Reader Dip-Switch Settings at Switch S1:
Reader Dip-Switch Settings at Switch S2:
Dip-Switch 1 and 2 – OFF, indicating Reader Address #1
Note: To gain access to switch S2 remove the black cover from the inside escutcheon
with the High Security T20 Torx bit provided.
Reader Switch S1 is located
in the lower left corner on the
back of the Reader.
Reader Switch S2 is located
in the lower right corner on
the front of the Reader.
Dip-Switch 4 – ON Solenoid Operation selected
Dip-Switch 5 – ON or OFF based on Fail Safe or Fail Secure per order requirements
Dip-Switch 6 – OFF Red LED
Dip-Switch 7 – OFF Tamper Input Select Disabled
Both Switch 1 and 2 are shown
in the open position indicating
that the reader is set to be
Reader address #1.

Verify hand and bevel of door. Door should be fitted and hung.
Verify box label for size of exit device, function and hand.
6) Installation Instructions (Rim and SecureBolt™)
5
Prep door according to supplied Corbin Russwin Inc. door marker template.
Outside
Inside
LeftHand
Reverse
"LHR"
Right Hand
Reverse
"RHR"
7/8"
1-1/2"
1/8" Dia. holes
(2) required
Fire Stop Plate
Slot
Attach Fire Stop Plate
Using self tapping screws
#8x1/2" long for wood and
metal doors
C of 1-1/2" Dia.
L
Fire Rated Door
Hole for ribbon cable
Outside
of door
Non Fire Rated Door
Outside
of door
N
O
T
F
O
R
U
S
E
O
N
F
I
R
E
D
O
O
R
Install conduit half with recessed
panel "Not For Use On Fire Door"
visible from outside of door.
Installation of the Conduit
(provided) is recommended when
the device is installed in a non fire
rated exterior door. The conduit is
part of a Weatherseal Gasketing Kit.
This kit can be ordered separately,
order part number 794F909.
6.1)
6.2)

1.Check cylinder components.
NOTE: Cylinders longer than 1-1/8" (29mm) will require collars.
Refer toCylinder Collar Chart below.
2. When required, cut cylinder tailpiece.
Correct length is 1/16" to 3/16" (2 to 5mm) beyond cylinder housing cam.
3. Assemble cylinder.
Insert cylinder housing prongs into matching notches of escutcheon.
Pass cylinder tailpiece thru cylinder collar (when required)and slot
in cylinder cam. Fasten cylinder in escutcheon recess or collar
using (2) mounting screws.
(DO NOT OVER TIGHTEN SCREWS).
6) Installation Instructions (Rim and SecureBolt™)
6
Cylinder
Tailpiece
Cylinder Collar
(when required)
Cam must be positioned as shown
when cylinder tailpiece is assembled
Escutcheon Assembly
Lever is handed,LHR (shown).
NOTE:Lever Return Spring is handed.
Hand of trim cannot be changed without
correct spring.
LHR, part number 651F618 (Red)
RHR, part number 651F628 (Blue)
Cylinder Housing Cam
(2) Cylinder Mounting Screws.
Supplied with cylinder
Cylinder Collar Chart
Cylinder length Collar
1-1/8" (29) None
1-1/4" (32) 422F88*
1-1/2" (38) 686F98*
* Specify Finish
Rim Cylinder
Lever Return Spring handing can be identified
by the color of the spring:
6.3)

6) Installation Instructions (Rim and SecureBolt™)
Cover
Trim Assembly
Tailpiece
must be
in vertical
position
B
C
A
A
(2) Finish Washers
Head Screws
B
Solenoid Wire
Harness
Trim
Gasket
CAUTION
DOOR MUST REMAIN OPEN
DURING INSTALLATION.
USE DOOR STOP.
(2) 1/4 - 20 Oval
7
(2) 1/4 - 20 Pan
Head Screws
TRIM GASKET APPLICATION:
Peel off the adhesive protective paper
from gasket. Feed Trim assembly solenoid
wire harness through gasket opening as
shown and firmly press gasket to
escutcheon, aligning edge of gasket with
the edge of the escutcheon.
Inside
of
Door
6.4) Installation of Outside Trim and Exit Device
Outside Trim Assembly
1. For exterior door applications, it is recommended that the Trim Gasket
(provided) be applied as shown below.
2. Route the 2 pin REX (Request to Exit) connector harness into the Trim Assembly cavity in
the door and up thru the door and out the 1/2” diameter Hole “C”.
3. Route the Trim Assembly 2 pin connector of the Solenoid wire harness into the trim
assembly cavity in the door and out the 1/2” diameter hole “C”. Be careful not to pinch any
wire harness wires.
4. When mounting trim, lift tailpiece to pass through hole on device side. Be sure tailpiece is
in vertical position.
5. Fasten trim assembly through holes “A” using (2) 1/4” – 20 oval head screws and (2) finish
washers. Finger tight only!
8 Pin
Molex
Doorwire
2 Pin
Methode
Solenoid
2 Pin
Molex REX

6) Installation Instructions (Rim and SecureBolt™)
Cover
Trim Assembly
Tailpiece
must be
in vertical
position
B
C
A
A
(2) Finish Washers
Head Screws
B
Solenoid Wire
Harness
Trim
Gasket
CAUTION
DOOR MUST REMAIN OPEN
DURING INSTALLATION.
USE DOOR STOP.
(2) 1/4 - 20 Oval
8
(2) 1/4 - 20 Pan
Head Screws
TRIM GASKET APPLICATION:
Peel off the adhesive protective paper
from gasket. Feed Trim assembly solenoid
wire harness through gasket opening as
shown and firmly press gasket to
escutcheon, aligning edge of gasket with
the edge of the escutcheon.
Inside
of
Door
6.4) Installation of Outside Trim and Exit Device
Outside Trim Assembly
1. Seal device against door being careful to align vertical trim tailpiece to
engage with cross hole of device cam.
2. Fasten device to trim assembly through holes “B” using (2) 1/4 – 20 pan head screws.
3. Follow instructions packed with device to secure device to door. Tighten all screws.
2 Pin
Methode
Solenoid
8 Pin
Molex
Doorwire
2 Pin
Molex REX

6) Installation Instructions (Rim and SecureBolt™)
9
2a. For fire rated devices, feed keypad ribbon cable/connector and ground wire from
outside of door through fire stop plate and hole in door.
2b. For non fire rated exit devices, feed keypad ribbon cable/connector and ground wire
through the door.
Place escutcheon against door surface.
GASKET APPLICATION:
Peel off the adhesive protective paperfrom
gasket. Feed Keypad ribbon cable and ground
wire through gasket opening as shown and firmly
press gasket to escutcheon, aligning edge of
gasket with the edge of the escutcheon.
Ground Wire
Keypad Ribbon Cable
Outside
Of
Door
Fire Stop Plate
6.5) Installation of Outside Keypad Escutcheon
1. For exterior door applications, it is recommended that the gaskets provided
be applied as shown. The gaskets may be used as a seal between the escutcheon
and the door surfaces.
3.

6) Installation Instructions (Rim and SecureBolt™)
10
6.6) Installation of Inside Controller Escutcheon and
Electrical Connections
Inside
of Door
Keypad Ribbon
CableBlack
Cover
Controller
Escutcheon
CAUTION
DOOR MUST REMAIN OPEN
DURING INSTALLATION.
USEDOOR STOP.
Security Screw
T20 Torx Bit
GASKET APPLICATION:
Peel off the adhesive protective paper from gasket.
Feed all wires and harnesses through gasket opening
as shown and firmly press gasket to escutcheon,
aligning edge of gasket with edge of escutcehon.
Keypad harness
(ribbon cable)
Ground Terminal
J3 NOT
USED
( (
TB1
J2 J1
E1 GROUND TAB
52-0624B
S1
23
24 1
2
J3 NOT
USED
( (
TB1
J2 J1
E1 GROUND TAB
52-0624B
1. For exterior door applications it is recommended that the gaskets provided
be applied as shown.
2. Remove black cover from the escutcheon with High Security T20 Torx bit provided.
3. Connect the Keypad ribbon cable to the terminal on the controller.
4. Connect the ground wire coming from the Keypad to the insulated spade lug receptacle
coming off the Controller Harness.
5. Complete making all the connections by matching up the connectors being certain all the
connections are secure.
6. Feed excess wire through the inside of the door hole and into outside Keypad escutcheon
cavity, being careful not to pinch wires. Gather excess wire from the controller and position
the excess into the controller escutcheon, being careful not to pinch wires.
7. Insert (2) #10-24 screws through top and bottom of inside escutcheon and thread into
outside escutcheon. Straighten escutcheons and tighten securely, being careful to avoid
pinching wires.
Ground
Wire
8 Pin
Molex
Doorwire
2 Pin
Methode
Solenoid
2 Pin
Molex REX

11
CAUTIO N
DOOR MUST REMAIN OPEN
DURING INSTALLATION .
USE DOOR STOP.
TEST
FOR PROPER
OPERATION
BEFORE
CLOSING
DOOR
6) Installation Instructions (Rim and SecureBolt™)
6.7) Cover Installation
1. Attach cover to inside controller escutcheon making sure to line up tabs
with retaining slots in the cover. Secure with security screw using T20 bit.
Black
Cover
Controller
Escutcheon
Security Screw
T20 Torx Bit
Tabs
Retaining Slots

7) 9M800 TCAC1 Series Trim Product Illustration (Mortise)
12
Solenoid
Wire
Harness
“B”
“A”
“B”
“A”
Ground
Wire
8 Pin
Molex
Doorwire
2 Pin
Methode
Solenoid
2 Pin
Molex REX

7) Installation Instructions (Mortise)
13
Fire Stop Plate
7/8"
1-1/2
1/8"Dia. holes
(2) required
Slot
Attach Fire Stop Plate
using self tapping screws
#8x1/2" long for wood and
metal doors
C of 1-1/2 Dia.
L
Fire Rated Door
Outside
of Door
Outside
of Door
Non Fire Rated Door
N
O
T
F
O
R
U
S
E
O
N
F
I
R
E
D
O
O
R
Outside
Inside
Left Hand
Reverse
"LHR"
Right Hand
Reverse
"RHR"
The Optional Conduit is available
for Non Fire rated doors to provide
weather protection for exterior door
applications. It is included in the M99
Weatherseal Gasketing Kit when
ordered with the device. If ordered
separately, order part number
794F909.
Install conduit half with recessed
panel "Not For Use On Fire Door"
visible from outside of door.
7.1) Before Starting
This device is handed because of the mortise lock and trim assembly
being handed.
Door should be fitted and hung. Verify box label for size of exit device,
function and hand.
7.2) Attaching the Fire Stop Plate
Prep door according to supplied Corbin Russwin Inc. door marker template.

Inside
of Door
(2) #12x1" long flat
head combination
screw.
Mortise Lock
7) Installation Instructions (Mortise)
14
7.3) Install Mortise Lock
1. Feed Solenoid wire fromMortise Lock into Mortise cavityand up
through the 1/2 diameter hole “C”.
2. While sliding Mortise Case into doorprep,pull the Solenoid wire fromthe Mortise
Case out through “C”so that this wire does not get trapped behind the Mortise Case
3. Slide Mortise Lock into door and loosely fasten with (2) flat head combination screws.
“C”
8 Pin
Molex
Doorwire
2 Pin
Methode
Solenoid
2 Pin
Molex
REX

7) Installation Instructions (Mortise)
15
7.4) Installation of Outside Trim and Exit Device
Outside Trim Assembly
Cover
Solenoid
Wire Harness
“B”
“A”
“B”
“A”
Device
Finger (2) 1/4-20
Pan Head Screws
Trim
Gasket
TRIM GASKET APPLICATION:
Peel off the adhesive protective paper
from gasket. Feed Trim assembly solenoid
wire harness through gasket opening as
shown and firmly press gasket to
escutcheon, aligning edge of gasket with
the edge of the escutcheon. 8 Pin
Molex
Doorwire
2 Pin
Methode
Solenoid
2 Pin
Molex REX
1. For exterior door applications, it is recommended that the gaskets
provided be applied as shown.
2. Route the 2 pin REX (Request to Exit) connector harness into the Trim Assembly
cavity in the door and up thru the door and out the 1/2” diameter Hole “C”.
3. Route the Trim Assembly 2 pin connector of the Solenoid wire harness into the trim
assembly cavity in the door and out the 1/2” diameter hole “C”. Be careful not to
pinch any wire harness wires.
4. Mount trim assembly to door through holes “A” using (2) 1/4” – 20 oval head
screws and (2) finish washers. Finger tight only!

7) Installation Instructions (Mortise)
16
7.4) Installation of Outside Trim and Exit Device
Exit Device
Cover
Solenoid
Wire Harness
“B”
“A”
“B”
“A”
Device
Finger (2) 1/4-20
Pan Head Screws
Trim
Gasket
TRIM GASKET APPLICATION:
Peel off the adhesive protective paper
from gasket. Feed Trim assembly solenoid
wire harness through gasket opening as
shown and firmly press gasket to
escutcheon, aligning edge of gasket with
the edge of the escutcheon. 8 Pin
Molex
Doorwire
2 Pin
Methode
Solenoid
2 Pin
Molex
REX
1. Seat device against door. NOTE: Device finger must engage
latch bolt lever through slot in door and lock case/cover.
2. Fasten device to trim assembly through holes “B” using (2) 1/4 - 20 pan head
screws.
3. Follow instructions packed with device to secure device to door. Tighten all screws.

7) Installation Instructions (Mortise)
17
GASKET APPLICATION:
Peel off the adhesive protective paperfrom
gasket. Feed Keypad ribbon cable and ground
wire through gasket opening as shown and firmly
press gasket to escutcheon, aligning edge of
gasket with the edge of the escutcheon.
Ground Wire
Keypad Ribbon Cable
Outside
Of
Door
Fire Stop Plate
Gasket
(optional)
7.5) Installation of Cylinder and Outside Keypad Escutcheon
Cylinder Installation
Note: For devices without cylinders, skip this section.
1. Back cylinder set screwout of Mortise Lock.
2. Insert cylinder through trimassembly and thread into Mortise Lock until cylinder is flush with
escutcheon. Keyway shouldbe vertical with plug toward lever.
3. Tighten cylinder set screw.
4. Assemble Mortise Lock armor front with (2) screws.
5. Tighten all screws for lock, trim assembly and exit device.
Outside Keypad Escutcheon
2a. For fire rated devices, feed keypad ribbon cable/connector and ground wire from outside of
door through fire stop plate and hole in door.
2b. For non fire rated exit devices, feed keypad ribbon cable/connector and ground wire through
hole in door.
3. Place escutcheonagainst door surface.
Armor
Front
1. For exterior applications, it is recommended that the Trim Gasket (provided) be applied
as shown.
Cylinder Set Screw

7) Installation Instructions (Mortise)
18
7.6) Installation of Inside Controller Escutcheon and
Electrical Connections
Inside
of Door
Keypad Ribbon
CableBlack
Cover
Controller
Escutcheon
CAUTION
DOOR MUST REMAIN OPEN
DURING INSTALLATION.
USEDOOR STOP.
Security Screw
T20 Torx Bit
GASKET APPLICATION:
Peel off the adhesive protective paper from gasket.
Feed all wires and harnesses through gasket opening
as shown and firmly press gasket to escutcheon,
aligning edge of gasket with edge of escutcehon.
Keypad harness
(ribbon cable)
Ground Terminal
J3 NOT
USED
( (
TB1
J2 J1
E1 GROUND TAB
52-0624B
S1
23
24 1
2
J3 NOT
USED
( (
TB1
J2 J1
E1 GROUND TAB
52-0624B
1. For exterior door applications it is recommended that the gaskets provided
be applied as shown.
2. Remove black cover from the escutcheon with High Security T20 Torx bit provided.
3. Connect the Keypad ribbon cable to the terminal on the controller.
4. Connect the ground wire coming from the Keypad to the insulated spade lug receptacle
coming off the Controller Harness.
5. Complete making all the connections by matching up the connectors being certain all the
connections are secure.
6. Feed excess wire through the inside of the door hole and into outside Keypad escutcheon
cavity, being careful not to pinch wires. Gather excess wire from the controller and position
the excess into the controller escutcheon, being careful not to pinch wires.
7. Insert (2) #10-24 screws through top and bottom of inside escutcheon and thread into
outside escutcheon. Straighten escutcheons and tighten securely, being careful to avoid
pinching wires.
Ground
Wire
8 Pin
Molex
Doorwire
2 Pin
Methode
Solenoid
2 Pin
Molex REX

19
CAUTIO N
DOOR MUST REMAIN OPEN
DURING INSTALLATION .
USE DOOR STOP.
TEST
FOR PROPER
OPERATION
BEFORE
CLOSING
DOOR
6) Installation Instructions (Mortise)
7.7) Cover Installation
1. Attach cover to inside controller escutcheon making sure to line up tabs with
retaining slots in the cover. Secure with security screw using T20 bit.
Black
Cover
Controller
Escutcheon
Security Screw
T20 Torx Bit
Tabs
Retaining Slots