Autoenterprise I-STATION User manual

CHARGING STATION
«I-STATION»
User manual

USER MANUAL I-STATION
2
© Copyright
This documentation with all illustrations is the intellectual property of PC "AE FACTORY". All
documentation is provided to the user for personal use only. This documentation may not be
reproduced or provided to others without our written permission. Any violation of the law will
be prosecuted.
Read the user manual (Manual) carefully before using the product. All
information, illustrations, tables, specifications and diagrams contained in these
Manual were carefully compiled at the time of publication. Under no
circumstances will compliance with the information in this Manual relieve the
user of his responsibility to comply with all applicable codes, safety standards or
wiring regulation. The developer cannot be held liable for any direct or indirect
damages resulting from the use or operation of the electrical circuits of the
equipment or software described herein.
The software is developed and installed exclusively for the operation of the station. The user
is strictly prohibited from making any changes, transformations or copying the software.
The developer reserves the right to make any changes in the Manual at any time without prior
notice.

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CONTENTS
IMPORTANT SAFETY INSTRUCTIONS....................................................................................................... 4
1. GENERAL INFORMATION............................................................................................................................. 6
1.1 INTRODUCTION........................................................................................................................................... 6
1.2 TECHNICAL CHARACTERISTICS ......................................................................................................... 6
1.4 CONNECTORS CHARACTERISTICS ...................................................................................................8
1.5 CHARGING STATION MODIFICATIONS......................................................................................... 9
2 PACKAGE................................................................................................................................................................10
3 MARKING ...............................................................................................................................................................14
4 INSTALLATION...................................................................................................................................................14
4.1 OPERATING LIMITATIONS...................................................................................................................14
4.2 STATION INSTALLATION .....................................................................................................................14
4.3 STATION CONNECTING........................................................................................................................17
5 OPERATION..........................................................................................................................................................19
5.1 OPERATING MODES AND ELECTRIC VEHICLE CHARGING PROCESS..........................19
5.2 CONNECTING THE VEHICLE..............................................................................................................20
5.3 SAFETY MEASURE.....................................................................................................................................20
6 MAINTENANCE...................................................................................................................................................21
7 TROUBLESHOOTING......................................................................................................................................22
8 STORAGE...............................................................................................................................................................22
9 TRANSPORTATION.........................................................................................................................................23
10 DISPOSAL............................................................................................................................................................23
11 FAT CERTIFICATE.............................................................................................................................................23
11.1 ADDRESS OF MANUFACTURER:......................................................................................................24
12 LIMITED PRODUCT WARRANTY ...........................................................................................................24

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IMPORTANT SAFETY INSTRUCTIONS
This operating manual includes the necessary sections of technical characteristics,
maintenance rules, as well as safety instructions and recommendations for the operation of the
station.
Before starting work, it is necessary to carefully study all the rules and recommendations given
in the instructions, and observe them during operation. This will ensure reliable operation of
the product and its safety in use.
Work with the charging station, observe the safety recommendations in this manual, as well as
the applicable local safety regulations and general safety regulations.
Before starting any work with the charging station, make sure that the instructions, in particular
the Safety section and the corresponding safety instructions, have been fully read by the
personnel and fully understood.
Important safety instructions in this manual are indicated by symbols. These safety instructions
must be strictly followed. You should always pay attention to them and follow the safety
requirements to avoid accidents, personal injury or property damage.
WARNING!
Risk of injury or death.
This symbol indicates instructions that must be followed to avoid injury, trauma
or death.
ATTENTION!
Risk of material damage.
This symbol indicates instructions which, if not followed, may result in material
damage, functional faults and/or breakdown of the station or the vehicle
connected to it.
WARNING!
Danger - electrical current.
This symbol alerts you to potentially dangerous situations involving electric
current. Failure to follow the safety instructions increases the risk of serious
injury or death. Caution should be exercised, especially during maintenance and
repairs.
ATTENTION!
This symbol indicates tips and information that should be adhered to in order to
ensure efficient and reliable operation of the product.

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Strict adherence to the safety procedures described in these operating instructions and special
care when using the equipment are essential to prevent and reduce the likelihood of injury or
damage to the equipment.
The manufacturer is not responsible for any direct or indirect damages resulting from the use
or work with the electrical circuits of the equipment or software described in this manual.
The manufacturer is not responsible for damage and/or malfunctions caused by non-
compliance with the instructions in this manual.
The manufacturer will not be liable for any personal injury or material damage, whether indirect
or special, consequential, loss of business profits, business interruption or loss of business
information resulting from the use of the equipment described in this manual.
In connection with non-stop improvements, the Developer reserves the right to make changes
to the construction of the equipment described in this manual without prior notice.

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1. GENERAL INFORMATION
1.1 INTRODUCTION
I-STATION –is a charging station (station) designed for safe and efficient charging of electric
vehicles in the specially equipped places (car parks, offices, shopping malls, etc.). It can be
installed indoors or outdoors. The charging station (depending on the configuration) can
simultaneously AC charging up from one to three electric vehicles.
The charging station is equipped with an intellectual control system that handles
communication between the station and the electric vehicle. The control and protection
functions operate continuously in the system.
The station is available in several modifications. All modifications are equipped with two or
three fixed cables with Type 1 / Type 2 / GB/T AC connectors and/or Type 2 socket / E-bike
socket in various combinations.
1.2 TECHNICAL CHARACTERISTICS
General characteristics
Charging mode
Mode 3 in accordance with IEC 61851-1
Display
•LED- display (20×2 symbols)
•LED- display 7 (optional)
Body version
Single
Enclosure material
Steel with anticorrosive coating
Power cable entry
Bottom
Mechanical protection
IK10
Case protection class
IP65
Mount
Wall / Pedestal
Online monitoring of device operation
+
Possibility to adjust the charge current
+
Possibility to set the tariff
+
Electricity consumption indication
+
User interface management
Menu functions are controlled via the app

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Charging station’s authorization
RFID- card (IEC 14443-1);
Smartphone app;
Chip-tag (extra option)
Operating temperature
- 35 °C … + 50 °C
Relative humidity
no more than 95% without moisture
condensation
Dimensions (H×W×D), mm
Station with 2 connectors (Type 1, Type 2)
520×365×130
Dimensions with pedestal
1983×662×290
Station with 3 connectors (Type 1, Type 2,
GB/T AC)
582×365×130
Dimensions with pedestal
1980×400×429
Power supply
Maximum input current
41 –127 A
Nominal input voltage
400 V ± 10%, 3 phase (TN-S)
Nominal frequency
50 ± 0,2 Hz
Maximum station power
18,4 kW –86 kW
Communication and protocols
2G
GSM GPRS Class 12,
Quad-band: 850 / 900 / 1800 / 1900MГц
3G/4G (LTE)
LTE Cat 1,
LTE-FDD: B1/B3/B7/B8/B20/B28A;
GSM: B3/B8
RFID
ISO 14443 (A) (Mifare)
Ethernet
IEEE 802.3
Wi-Fi
802.11 a/b/g/n
OCPP
OCPP 1.6

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1.4 CONNECTORS CHARACTERISTICS
Charging connector
Type 1 (SAE-J1772)
Maximum power per socket
9,2 kW
18,4 kW
Maximum current per socket
40 A
80 A
Maximum socket voltage
230 V
Cable length
6,5 m
Charging connector
Type 2 (Mennekes)
Maximum power per socket
22 kW
43 kW
Maximum current per socket
3×32 A
3×63 A
Maximum socket voltage
400 V
Cable length
6,5 m
Charging connector
GB/T AC
Maximum power per socket
22 kW
43 kW
Maximum current per socket
3×32 A
3×63 A
Maximum socket voltage
400 V
Cable length
6,5 m

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Charging socket
Type 2 socket with hinged lid
Maximum power per socket
22 kW
Maximum current per socket
3×32 A
Maximum socket voltage
400 V
Charging socket
E-bike (CEE-7/3) with hinged lid
Maximum power per socket
3,7 kW
Maximum current per socket
16 A
Maximum socket voltage
230 V
1.5 CHARGING STATION MODIFICATIONS
The charging station is available in various configurations, which are formed depending on the
availability of connectors type and theirs powers.
The power value of the charging station, depending on the configuration, is determined
according to table 1. The symbol “•” indicates the number of connectors.
Table 1. Charging station power
Type 1
9,2 kW
Type 1
18,4 kW
Type 2
22 kW
Type 2
43 kW
GB/T AC
22 kW
GB/T AC
43 kW
Type 2
socket
22 kW
E-bike
3,7 kW*
Station power,
kW
••
18,4
••
•
22,1
••
36,8
••
•
40,5
••
44
••
•
47,7
••
86
••
44
••
•
47,7
••
86
••
44
••
•
47,7
•
•
31,2

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Type 1
9,2 kW
Type 1
18,4 kW
Type 2
22 kW
Type 2
43 kW
GB/T AC
22 kW
GB/T AC
43 kW
Type 2
socket
22 kW
E-bike
3,7 kW*
Station power,
kW
•
•
•
34,9
•
•
31,2
•
•
•
34,9
•
•
61,4
•
•
•
65,1
•
•
61,4
•
•
•
65,1
•
•
44
•
•
•
47,7
•
•
86
•
•
•
53,2
•
••
53,2
•
••
53,2
••
•
40,4
••
•
40,4
•••
27,6
*E-bike socket is used for wall mounting stations only.
2 PACKAGE
EV charging station I-STATION can be supplied in various package, depending on the
installation method.
Wall mounting
EV charging station I-STATION
1
User manual
1
Mounting plate
1
Screw 5 mm with plastic dowel
4

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Pedestal mounting
EV charging station I-STATION with pedestal
1
User manual
1
Inserts
1
Nut M16
4
Washer 16
4
Additional accessories
Cable bracket
2-3 (according to the number of
connectors)
Figure 1а. Station external view and station dimensions for wall mounting (Type 1, Type 2)

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Figure 1b. Station external view and station dimensions for pedestal mounting (Type 1, Type 2)
Figure 1c. External view and dimensions of the station with three connectors Type 1, Type 2,
GB/T AC (wall mounting)

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Figure 1d. External view and dimensions of the station with three connectors Type 1, Type 2,
GB/T AC (pedestal mounting)
The station can be branded if it is specified in the contract with the customer.

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3 MARKING
The nameplate is located on the left side of the charging station enclosure. The nameplate
specifies information such as the model, serial number and basic technical specifications.
4 INSTALLATION
4.1 OPERATING LIMITATIONS
The charging station is designed exclusively for charging electric vehicles.
Charging only compatible electric vehicles.
Failure to comply with the requirements for operation, maintenance and repair,
described in this manual, excludes any liability of the manufacturer in the event
of malfunctions in the operation of the station.
The installation altitude of the charging station above sea level should not exceed 2000 m.
Follow the safety regulations to avoid injury and material damage when working with the station.
Before the station installation, you should review this manual carefully and consult with a
licensed electrician, contractor, and trained installation expert to insure compliance with local
building codes, safety standards and wiring regulations.
4.2 STATION INSTALLATION
Make sure the installation site has adequate GSM or
4G (LTE) cellular coverage. Cellular repeaters may be
required to ensure good signal strength in
underground garages or other enclosed parking lots.
It is recommended to place the station under a canopy
to protect it from direct exposure to atmospheric
precipitation and sunlight.
For wall-mounted charging stations, a place must be
prepared for attaching the bracket. When choosing the
location of the station, keep in mind that there must be
a distance of at least 1 meter to the left and right of the
station body to any obstacle. The holes for the screws
should be positioned as shown in Figure 2.
Figure 2. Mounting plate
For pedestal-mounted charging stations, prepare the installation site in advance by following
the instructions below.

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When choosing a location for the charging station, the following conditions must be met: there
must be a distance of at least 1 meter between the charging station body and a wall or any
obstacle. There should be enough free space for maintenance in front and behind the enclosure.
Station is installed on a foundation (prepared concrete base) measuring 900x900x500 mm.
There should be no underground cables or pipes in the area around the foundation..
The foundation is pouredinto a well-rammed base with a pre-laid cable duct and a placed metal
insert. For the base, it is necessary to use a mixture of crushed stone with cement at least M400.
The surface of the foundation must be carefully leveled to avoid distortion of the station during
installation.
Figure 3. Inserts external view and inserts dimensions
The dimensions of the pedestal base
are shown in Figure 4, the plate
thickness is 5 mm.
Along with the preparation of the
foundation, it is necessary to ensure
the laying of an electric power cable
(not included in the delivery set). The
required cable length above the
foundation is at least 2.5 meters.
Figure 4. Pedestal base (bottom view)

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Figure 5. Station foundation
WARNING!
Only qualified personnel should connect the power cable to the AC mains.
It is recommended to select the cross-section of the power cable based on the power of the
station (copper stranded conductor with a cross-section of 5×16 mm2or 5×25 mm2).
Table 2. Recommended cross-section of power cable
Charging station power, kW
Cross-section of power cable, mm2
<75
5×16
75-98
5×25
It is necessary to install an AC circuit breaker between the station and the power supply
network when the power cable laying. It is recommended to use a 3-pole circuit breaker in the
range from 50 A to 140 A (depending on the station power) in accordance with local building
codes, safety standards and wiring regulations.

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4.3 STATION CONNECTING
After transporting the charging station, before installation, make sure that all internal elements
are properly fixed and there are no mechanical damages.
Check the quality of wire, loop, and connector connections. Check the tightening torque of
terminals, bolts, screws, and switchgear.
The charger does not require any special adjustment or tuning before it is put into operation.
Before you connect the charger, make sure that:
•The power supply cable on the mains side is de-energized by means of external
disconnecting devices.
•The mains supply is connected as shown in the wiring diagram: 3 phases with separate
Neutral (N) and grounding (PE) conductors
•When connecting with a 4-wire cable, carry out the protective grounding with a separate
wire.
To connect the station to the electric circuit, it is necessary to open the cover of the charging
station and lead the power cable through the cable entry channel to the internal part of the
station.
ATTENTION!
A combination lock is used. The default lock code is
“000”.
On the underside outer edge of the lock there is
hole for the code reset button. Rotate the face of
cam until the code reset button comes into view.
Push this pin in with a paper clip and keep it pushed
in.
Set your personal combination tuming the dials to
the desired combination.
Release the reset button and your combination is
set.
Next, you need to connect the power supply cable to the appropriate input busbars (as shown
in pic. 6). When connecting with a 4-wire cable, the external grounding should be done with a
wire of a cross section of at least 25 mm2by means of a bolted connection M10 with the
inscription «PE», located in the terminal compartment.

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Figure 6.
ATTENTION!
THE FIRST CONNECTION THAT MUST BE MADE IS THE GROUND WIRE
TO THE GROUND BUSBAR MARKED «PE».
DO NOT SWITCH ON THE CHARGER WITHOUT A CONNECTED
GROUNDING!
Non-compliance with this requirement may result in energizing the charger body, electric
shock damage to the service personnel and consumers, as well as in a failure of the charger.
Then, with the help of external switching devices, it is necessary to connect the power cable to
the AC mains and then move the circuit breaker to the working position.

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To switch the charging station on it is necessary to:
•Install mobile operator’s SIM-card (if an external SIM-card is used):
-remove the modem cover;
-install SIM-card;
-close the modem cover.
•Move the circuit breaker to the operating position (up).
•Move the circuit breaker on the switch board to the operating position (up).
5 OPERATION
5.1 OPERATING MODES AND ELECTRIC VEHICLE CHARGING PROCESS
Information about the operating modes of the charging station (the state of the connectors and
the charging parameters) are displayed on the display. Also, the display shows data about
software versions, modem number, station number in Autoenterprise billing, mobile network
status, etc.
The information shown on the display depends on the software version and may differ from
version to version.
After the supply voltage is applied, the station display
shows information about the software version and the
serial number of the modem.
In case of malfunctions in the operation of the charging
station, you must inform the serial number of the modem
to the service center for diagnostics and restoration of
work.
In standby mode, the display shows information about the
status of the connectors.
In car charging mode, the LCD display shows information
about charging parameters: charging time, voltage level,
current amperage, etc.

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5.2 CONNECTING THE VEHICLE
5.3 SAFETY MEASURE
The control system of the charging station is powered from the mains through an additional
circuit breaker.
The output cable is connected via cable sleeve / cable glands.