Autoenterprise Travel Charger User manual

CHARGING STATION
«TRAVEL CHARGER»
User manual

USER MANUAL TRAVEL CHARGER
2
© Copyright
This documentation with all illustrations is the intellectual property of PC "AE FACTORY". All
documentation is provided to the user for personal use only. This documentation may not be
reproduced or provided to others without our written permission. Any violation of the law will
be prosecuted.
Read the user manual (Manual) carefully before using the product. All
information, illustrations, tables, specifications and diagrams contained in these
Manual were carefully compiled at the time of publication. Under no
circumstances will compliance with the information in this Manual relieve the
user of his responsibility to comply with all applicable codes, safety standards or
wiring regulation. The developer cannot be held liable for any direct or indirect
damages resulting from the use or operation of the electrical circuits of the
equipment or software described in the Manual.
The software is developed and installed exclusively for the operation of the station. The user
is strictly prohibited from making any changes, transformations or copying the software.
The developer reserves the right to make any changes in the Manual at any time without prior
notice.

USER MANUAL TRAVEL CHARGER
3
CONTENTS
IMPORTANT SAFETY INSTRUCTIONS....................................................................................................... 4
1. GENERAL INFORMATION............................................................................................................................. 6
1.1 INTRODUCTION........................................................................................................................................... 6
1.2 FUNCTIONAL POSSIBILITIES................................................................................................................ 6
1.3 TECHNICAL CHARACTERISTICS ..........................................................................................................7
1.4 CONNECTORS CHARACTERISTICS ...................................................................................................8
1.5 CHARGING STATION MODIFICATIONS......................................................................................... 9
2 PACKAGE................................................................................................................................................................. 9
3 MARKING ...............................................................................................................................................................10
4 INSTALLATION................................................................................................................................................... 11
4.1 OPERATING LIMITATIONS ................................................................................................................... 11
4.2 STATION INSTALLATION ..................................................................................................................... 11
4.3 STATION CONNECTING........................................................................................................................12
5 OPERATION..........................................................................................................................................................13
5.1 OPERATING MODES AND ELECTRIC VEHICLE CHARGING PROCESS..........................13
5.2 CONNECTING THE VEHICLE...............................................................................................................14
5.3 SAFETY MEASURE......................................................................................................................................14
6 MAINTENANCE...................................................................................................................................................15
7 TROUBLESHOOTING.......................................................................................................................................16
8 STORAGE................................................................................................................................................................17
9 TRANSPORTATION..........................................................................................................................................17
10 DISPOSAL.............................................................................................................................................................17
11 FAT CERTIFICATE............................................................................................................................................. 18
11.1 ADDRESS OF MANUFACTURER:...................................................................................................... 18
12 LIMITED PRODUCT WARRANTY ........................................................................................................... 18

USER MANUAL TRAVEL CHARGER
4
IMPORTANT SAFETY INSTRUCTIONS
This operating manual includes the necessary sections of technical characteristics,
maintenance rules, as well as safety instructions and recommendations for the operation of the
station.
Before starting work, it is necessary to carefully study all the rules and recommendations given
in the instructions, and observe them during operation. This will ensure reliable operation of
the product and its safety in use.
Work with the charging station, observe the safety recommendations in this manual, as well as
the applicable local safety regulations and general safety regulations.
Before starting any work with the charging station, make sure that the instructions, in particular
the safety section and the corresponding safety instructions, have been fully read by the
personnel and fully understood.
Important safety instructions in this manual are indicated by symbols. These safety instructions
must be strictly followed. You should always pay attention to them and follow the safety
requirements to avoid accidents, personal injury or property damage.
WARNING!
Risk of injury or death.
This symbol indicates instructions that must be followed to avoid injury, trauma
or death.
ATTENTION!
Risk of material damage.
This symbol indicates instructions which, if not followed, may result in material
damage, functional faults and/or breakdown of the station or the vehicle
connected to it.
WARNING!
Danger - electrical current.
This symbol alerts you to potentially dangerous situations involving electric
current. Failure to follow the safety instructions increases the risk of serious
injury or death. Caution should be exercised, especially during maintenance and
repairs.
ATTENTION!
This symbol indicates tips and information that should be adhered to in order to
ensure efficient and reliable operation of the product.

USER MANUAL TRAVEL CHARGER
5
Strict adherence to the safety procedures described in these operating instructions and special
care when using the equipment are essential to prevent and reduce the likelihood of injury or
damage to the equipment.
The manufacturer is not responsible for any direct or indirect damages resulting from the use
or work with the electrical circuits of the equipment or software described in this manual.
The manufacturer is not responsible for damage and/or malfunctions caused by non-
compliance with the instructions in this manual.
The manufacturer will not be liable for any personal injury or material damage, whether indirect
or special, consequential, loss of business profits, business interruption or loss of business
information resulting from the use of the equipment described in this manual.
In connection with non-stop improvements, the Developer reserves the right to make changes
to the construction of the equipment described in this manual without prior notice.

USER MANUAL TRAVEL CHARGER
6
1. GENERAL INFORMATION
1.1 INTRODUCTION
TRAVEL CHARGER –is a DC charging station designed for safe and efficient charging of
electric vehicles at home or at the specially equipped places (car parks, offices, shopping malls,
etc.). It can be installed indoors or outdoors. The station can also be used while traveling. The
compact design of the charger makes it easy to fit into the trunk of a car.
The charging station is equipped with an intellectual control system that handles
communication between the station and the electric vehicle. The control and protection
functions operate continuously in the system.
The station is available in several modifications. All modifications are equipped with one fixed
cables with CHAdeMO / CCS Type 1 / CCS Type 2 / GB/T DC connectors.
1.2 FUNCTIONAL POSSIBILITIES
Mount
Wall / Floor
Online monitoring of device operation*
+
Possibility to adjust the charge current*
+
Possibility to set the tariff*
+
Single body execution
+
Electricity consumption indication
+
User interface management*
Menu functions are controlled via the app
Emergency stop button
+
Power cable entry
Left side
Enclosure material
Aluminum with anticorrosive coating
* these functions are available for stations with a modem only

USER MANUAL TRAVEL CHARGER
7
1.3 TECHNICAL CHARACTERISTICS
Charging mode according to IEC 61851-1
Mode 4
Nominal input voltage
400 V ± 10%, 3 ph (TN-S)
Nominal frequency
50 / 60 ± 0,2 Hz
Maximum station power
30 kW / 40 kW
Display
LED-display (20×2 symbols)
Charging station options*
RFID-card (IEC 14443-1);
Smartphone app;
Chip-tag (extra option)
Mechanical protection
IK10
Case protection class
IP54
Operating temperature
- 35 °C to + 50 °C
Relative humidity
no more than 95% without moisture
condensation
Net mass, kg
48
Charging station dimensions (H×W×D), mm
Wall mounting
Floor mounting
660×360×215(400)
660(890)×360×270
Communication and protocols*
2G
GSM GPRS Class 12,
Quad-band: 850 / 900 / 1800 / 1900MГц
3G/4G (LTE)
LTE Cat 1,
LTE-FDD: B1/B3/B7/B8/B20/B28A;
GSM: B3/B8
RFID
ISO 14443 (A) (Mifare)
Ethernet
IEEE 802.3
Wi-Fi
802.11 a/b/g/n
OCPP
OCPP 1.6
* these functions are available for stations with a modem only

USER MANUAL TRAVEL CHARGER
8
1.4 CONNECTORS CHARACTERISTICS
Charging connector
CHAdeMO
Maximum power per socket
30 kW
Maximum current per socket
100 A
Maximum socket voltage
500 V
Cable length
5,5 m
Charging connector
CCS (Type 1)
Maximum power per socket
30 kW
40 kW
Maximum current per socket
100 A
120 A
Maximum socket voltage
500 V
1000 V
Cable length
5,5 m
Charging connector
CCS (Type 2)
Maximum power per socket
30 kW
40 kW
Maximum current per socket
100 A
120 A
Maximum socket voltage
500 V
1000 V
Cable length
5,5 m

USER MANUAL TRAVEL CHARGER
9
Charging connector
GB/T DC
Maximum power per socket
30 kW
40 kW
Maximum current per socket
100 A
120 A
Maximum socket voltage
500 V
750 V
Cable length
5,5 m
1.5 CHARGING STATION MODIFICATIONS
The charging station is available in various configurations, which are formed depending on the
connector type and mounting type.
2 PACKAGE
EV charging station Travel Charger can be supplied in various package, depending on the
installation method.
Wall mounting
EV charging station Travel Charger
1
Adapter CEE-plug (5 pin, 63 A) –Type 2 male plug
1
User manual
1
Mounting bracket
1
Anchor screw M8
4
Floor mounting
EV charging station Travel Charger
1
Adapter CEE-plug (5 pin, 63 A) –Type 2 male plug
1
User manual
1
The station can be branded if it is specified in the contract with the customer.

USER MANUAL TRAVEL CHARGER
10
Figure 1а. Station external view and station dimensions for wall mounting
Travel Charge V2
Figure 1а. Station external view and station dimensions for floor mounting
3 MARKING
The nameplate is located on the charging station enclosure side panel. The nameplate specifies
information such as the model, serial number and basic technical specifications.

USER MANUAL TRAVEL CHARGER
11
4 INSTALLATION
4.1 OPERATING LIMITATIONS
The charging station is designed exclusively for charging electric vehicles.
Charging only compatible electric vehicles.
Failure to comply with the requirements for operation, maintenance and repair,
described in this manual, excludes any liability of the manufacturer in the event
of malfunctions in the operation of the station.
The installation altitude of the charging station above sea level should not exceed 2000 m.
Follow the safety regulations to avoid injury and material damage when working with the
station.
Before the station installation, you should review this manual carefully and consult with a
licensed electrician, contractor, and trained installation expert to insure compliance with local
building codes, safety standards and wiring regulations.
4.2 STATION INSTALLATION
Make sure the installation site has relevant GSM or
4G (LTE) cellular coverage. Cellular repeaters may be
required to ensure good signal strength in
underground garages or other enclosed parking lots.
It is recommended to place the station under a
canopy to protect it from direct exposure to
atmospheric precipitation and sunlight.
For wall-mounted charging stations, a place must be
prepared for attaching the bracket. When choosing
the location of the station, keep in mind that there
must be a distance of at least 1 meter to the left and
right of the station body to any obstacle. The holes
for the anchor screws should be positioned as shown
in Figure 2.
Figure 2. Mounting bracket

USER MANUAL TRAVEL CHARGER
12
WARNING!
Only qualified personnel can prepare the connection point for the charging
station.
The charging station is connected to a 400 V AC power supply network according to the TN-S
scheme (L1 + L2 + L3 + N + PE). When connecting with a 4-wire cable, carry out the protective
grounding with a separate wire. It is necessary to install an AC circuit breaker between the
station and the power supply network when the power cable laying. It is recommended to use
a 4-pole 63 A circuit breaker.
To connect the charging station, it is necessary to prepare a cable installation with a cross-
section of at least 5x10 mm2(30 kW) or 5x16 mm2(40 kW) and install a CEE socket (5 pin, 63 A).
4.3 STATION CONNECTING
The charger does not require any special adjustment or tuning before it is put into operation.
ATTENTION!
DO NOT SWITCH ON THE CHARGER WITHOUT A CONNECTED
GROUNDING!
Non-compliance with this requirement may result in energizing the charger body, electric
shock damage to the service personnel and consumers, as well as in a failure of the charger.
To connect the charging station to the electric circuit, it is necessary to put the device power
cable plug into the socket and switch the station circuit breakers to the working position. Next,
move the external circuit breaker to the operating position.
In the case when the station will connect to the control server, it is necessary to:
•Install mobile operator’s SIM-card (if an external SIM-card is used):
-remove the modem cover;
-install SIM-card;
-close the modem cover.
•Move the circuit breakers to the operating position (up).
•Move the circuit breaker on the switch board to the operating position (up).

USER MANUAL TRAVEL CHARGER
13
5 OPERATION
5.1 OPERATING MODES AND ELECTRIC VEHICLE CHARGING PROCESS
Information about the operating modes of the charging station (the state of the connectors and
the charging parameters) are shown at the display. Also, the display shows data about software
versions, modem number, station number in Autoenterprise billing, mobile network status, etc.
The information shown on the display depends on the software version and may differ from
version to version.
After the supply voltage is applied, the station display
shows information about the software version and the
serial number of the modem.
In case of malfunctions in the operation of the charging
station, you must inform the serial number of the modem
to the service center for diagnostics and restoration of
work.
In standby mode, the display shows information about the
status of the connectors.
In car charging mode, the LCD display shows information
about charging time, voltage level and current amperage.
The "DC Output" indicator flashes green quickly when
the car is charging in DC Mode “CHAdeMO” / “CCS” /
“GB/T DC”. In this case the LCD display shows
information about charging parameters.

USER MANUAL TRAVEL CHARGER
14
5.2 CONNECTING THE VEHICLE
5.3 SAFETY MEASURE
The output cable is connected via cable sleeve / cable glands.
On the lower panel of the station there is an emergency stop button. When the emergency stop
button is pressed, the electrical circuit that powers the vehicle's battery is automatically
disconnected. The message “EMO PRESSED” appears on the display.
To continue the operation of the station, the emergency stop button must be manually
returned to its original state (turn the button counterclockwise).

USER MANUAL TRAVEL CHARGER
15
6 MAINTENANCE
WARNING!
Improper maintenance can result in serious injury or equipment damage. The
charging station can be maintained and repaired by qualified personnel only.
CAUTION!
The use of explosive or flammable cleaning agents presents a fire or explosion
hazard.
Do not store flammable or explosive liquids near the charging station!
WARNING!
The charging station should always be powered off and disconnected from the
power grid during the maintenance and repair.
INFORMATION
It is recommended to carry out regular maintenance of the charging station.
Only the manufacturer, an authorized service technician, or technically qualified personnel
may replace damaged charging station or its components.
In the course of operation the following maintenance are carried out:
•Visual inspection for overheating of equipment; check, pulling connections;
•Filter replacement;
•Identification of defective parts, assemblies, their repair and replacement.
Preventive inspection of the charger should be carried out at least once every 3 months. To do
this, the charger must be disconnected from live circuits and its housing, contacts and vents
must be thoroughly cleaned of dust and dirt, and the quality of wire fastening must be checked.
Screws of terminal blocks and wire ends must be clamped, the wires must not have damaged
insulation.
The filters of the station must be replaced at least once a year. When the charging station is
operating in conditions of increased dustiness, it is recommended to carry out extraordinary
routine maintenance for preventive cleaning of the internal elements of the station from dust
at least once every 3 months.
It is recommended to use synthetic air filter media grades G3 with 20 mm thicknesses as the
filter material.
It is strictly forbidden to change or make changes to the structure of the station in any way
without the written consent of the manufacturer!

USER MANUAL TRAVEL CHARGER
16
All signs, stickers and pictograms placed on the station must be visible and readable. Marks,
labels or pictograms that have been damaged or illegible must be replaced immediately. Please
contact the manufacturer to agree on such issues.
7 TROUBLESHOOTING
Failure mode
Potential cause
Remedy
Lost connection
with server
Modem failure / SIM card
inoperative
Contact to Customer Service to
replace the modem / check the
status of the SIM-card
Poor mobile signal strength /
Station is out of range of the
mobile network / Modem
antenna is out of order
Contact to Customer Service to
replace antenna with a more
powerful
Charging cable or
connector fault
Depreciation, careless handling
of equipment
De-energize the device. Contact
to Customer Service to replace
charging cable or connector.
The charging
station display
does not work
(there is no
information on the
station display)
No input voltage
Find out the reason for the lack of
voltage. Restore power supply.
Circuit breaker(s) tripped off
Bring circuit breaker(s) to
operating position
Display is out of order
Contact to Customer Service
Other malfunction
Malfunctions caused by
external and internal factors
Contact to Customer Service
CUSTOMER SERVICE
You can write an email or call to the tech support using the contact page on our web-site
AUTOENTERPRISE.UA
In order to solve the problem quickly, you must provide the station modem number or station
number in the Autoenterprise billing.

USER MANUAL TRAVEL CHARGER
17
8 STORAGE
The charging station is supplied in individual factory packaging. Remove all packaging before
installing the station.
STORAGE CONDITIONS:
•The charging station must be stored in its original packaging.
•The charging station should be stored in dry heated rooms, free of dust, corrosive and oily
materials.
•Keep the charging station in the warehouse with the appropriate weather protection.
•Keep away any sharp object from the charging station, cords or plugs/connectors.
•During storage, the charging station must be protected from shocks.
•Avoid extreme temperature fluctuations.
•Storage temperature range: 0 °C to +40 °C (32 °F to 104 °F).
•Humidity: < 85%.
9 TRANSPORTATION
The charging station can be transported by all means of transport. During transportation, take
all necessary measures to ensure protection from atmospheric precipitation, mechanical
damages and movements. Protect the charger from damage during transportation with straps
and inserts, and leave sufficient clearance between the station and other transported items.
Shipping temperature range: 0 °C to +40 °C (32 °F to 104 °F).
10 DISPOSAL
ATTENTION!
The symbol with the crossed-out waste container means that electrical and
electronic devices, including their accessories, must not be disposed in the
household garbage!
Please observe the regulations regarding disposal of electric appliances and electronic
devices!
Electronic components of the charging station must be disposed in accordance with the current
legislation regarding the disposal of electronic and electrical waste.

USER MANUAL TRAVEL CHARGER
18
11 FAT CERTIFICATE
THE CHARGING STATION
PRODUCT NAME
TRAVEL CHARGER
ХХХХХХХХХХ
MODEL/MODIFICATION
SERIAL
manufactured and accepted in accordance with the requirements of
EN 61851-1, EN 61851-23
and recognized as fit for use.
STANDARD
Quality Control Department
LS
SIGNATURE
FULL NAME
DATE
11.1 ADDRESS OF MANUFACTURER:
PC "AE FACTORY"
6, Hryhoriia Rudyka Str., Kharkiv, Ukraine, 61070
Phone: [phone]
12 LIMITED PRODUCT WARRANTY
This Limited Product Warranty (“Warranty”) applies to the charging station Travel Charger
(“Station”) purchased from manufacturer or one of its authorized distributors.
Subject to the exclusions set forth below, manufacturer warrants that the Station will be free
from defects for a period of two (2) year after the date of delivery manufacturer’s warehouse
(“Warranty Period”), unless manufacturer and its direct customer (“Customer“) explicitly agree
otherwise in writing.
Customer may transfer the Warranty to its customers (“Station's Owner”or “Owner”).
WARRANTY SERVICE
Within the Warranty Period, upon verification of a warranty claim, manufacturer will, at its sole
discretion, repair or replace broken component (that was damaged in normal use) at no charge
to Owner for material and/or labour. Owner pays any transportation costs associated with the

USER MANUAL TRAVEL CHARGER
19
replacement / repair of components (to the manufacturer factory or any other repair location
indicated by manufacturer).
If the repair issue cannot be resolved remotely, Owner shall, at its own expense, ship the
Product(s) to a Repair Centre, after receipt of respective instructions.
To obtain the necessary instructions, you must contact to Customer Service at
autoenterprise.ua.
Owner assumes risk of any shipping related loss or damage.
If the fault is covered by this Warranty, manufacturer will repair or replace the Product(s) and
ship it back to the Owner via ground transportation at manufacturer’s cost.
The out-of-warranty Station or station ineligible for warranty service will be repaired or
replaced at Owner’s request according to the preliminary agreement on payment and shipped
back at Owner’s expense.
All replaced parts are the property of manufacturer.
The warranty does not apply to equipment damaged as a result of:
•incorrect electrical, mechanical connection;
•misuse or Station usage beyond its intended purpose;
•modification or changes in the design of the product without written manufacturer
approval;
•incorrect installation, assembly/disassembly or relocation of the Station unless
performed by manufacturer or authorized service personnel;
•maintenance and repair of product performed by an unauthorized or unqualified
personnel;
•failures from the grid;
•external damages (including physical damage from being struck by a vehicle) or violation
of the rules of transportation and storage;
•use of interfaces or parts not provided by manufacturer;
•accidents, acts of nature or other causes beyond manufacturer’s control;
•vandalism.
The manufacturer is not responsible for the possible costs associated with the installation and
removal (dismantling) of the warranty equipment, as well as for damage caused to other
equipment in the possession of the consumer, as a result of malfunctions (or defects) arising
during the Warranty period. Furthermore, damage to the electrical vehicle itself is never
covered by this Warranty.

USER MANUAL TRAVEL CHARGER
20
Manufacturer or its authorized distributors will not be liable for any indirect, incidental, special,
punitive or consequential damages, even if manufacturer knew or should have known of the
possibility of such damages.
The cumulative liability of manufacturer or its authorized distributors for all claims whatsoever
related to this station or the service will not exceed the price of this station.
ADDITIONAL INFORMATION
Owner is responsible for the proper installation and maintenance of the Station.
This Limited Product Warranty is not transferable by the Station's Owner to anyone else.
PC "AE FACTORY" reserves the right to update any information, illustrations, sheets,
specifications and diagrams contained in these Manual at any time without prior notice in
respect of technical developments.
All inquiries or claims made under this Limited Product Warranty must be address as follows:
autoenterprise.ua.