Band-it S75099 User manual

Document# P36687 Rev. I
© Copyright
BAND-IT-IDEX, Inc. 2013
All rights reserved
www.BAND-IT-IDEX.com
BAND-IT-IDEX, Inc.
A Unit of IDEX Corporation
4799 Dahlia Street Denver,
CO 80216-3070 USA
P: 1-800-525-0758 F: 1-800-624-3925 7
S75099 Pneumatic
Junior Clamp
Application Tool
Rule: Always approach the pull-up pressure setting from below and the holding
pressure setting from above the recommended value.
Rule: Gauge readings are to be used as a guide. It may be necessary to adjust the
Pull-Up and Holding Pressure settings to match the requirements of the
particular hose assembly construction or application.
1. Speed Control adjusts the speed of piston travel during tensioning of the band clamp. A
slower setting will allow more time while a faster setting may cause increased friction
between the band and the buckle as the clamp tail is pulled through the buckle during
tensioning. Increased friction may cause the clamp to tension improperly.
2. Setting the Speed Control: The speed of the cycle should be set according to the width
of Junior Clamp being tensioned. Each width clamp has a color code setting on the
speed control regulator. See this manual page # 8 or the decal on the side of the tool.
Use the attached lock ring to secure the desired setting and prevent accidental
changes.
3. Pull-up Pressure reflects the tension applied to the clamp and is measured by force
applied to the clamp tail being pulled through the buckle. A pull-up pressure setting too
low may allow the fitting to be forced out of the hose assembly. A setting too high may
cause damage to the assembly or cause the clamp tail to tear. For most hose
applications, the ideal setting is as high as can be achieved without sacrificing the
strength of the lock, damaging the hose and fitting or breaking the clamp tail.
Dual function foot control valve. Pressing forward
activates clamp installation. Heel action activates tail
return and prepares for next clamp.
Air pressure setting can be made using the regulators
and gauges on face of the tool.
Setting Controls
and Tool
Operation

Document# P36687 Rev. I
© Copyright
BAND-IT-IDEX, Inc. 2013
All rights reserved
www.BAND-IT-IDEX.com
BAND-IT-IDEX, Inc.
A Unit of IDEX Corporation
4799 Dahlia Street Denver,
CO 80216-3070 USA
P: 1-800-525-0758 F: 1-800-624-3925 8
S75099 Pneumatic
Junior Clamp
Application Tool
4. Setting Pull-up Pressure: Pull the identified regulator knob and turn clockwise to reach
pull-up pressure. Approach pressure setting from below by increasing pressure. Many
factors should be considered when choosing the correct operating setting for the tool.
The fitting design as well as the type, thickness and durometer of the hose material must
be considered when setting the correct pressures for your assembly.
5. Holding Pressure reflects a lower pressure designed to allow the hose assembly to be
rolled up in preparation for setting the lock with the shearing or cutting action on the clamp
tail. A setting too low will cause difficulty in shearing the clamp tail and leaving an
excessive burr on the buckle at the point of lock. A setting too high may cause the clamp
tail to free of the band gripper, cause the lock to slip back under the buckle or cause
a sudden jolt to the S75099 tool.
6. Setting Holding Pressure: Cycle the tool, holding the foot pedal in the toe forward position.
The tool will reach pull-up tension and kick down to a holding pressure. Read the gauge
and repeat the cycle turning the holding regulator clockwise to raise pressure or counter
clockwise to lower pressure. Allow the tool to settle after each cycle before reading the
value on the gauge.
7. Check pressure setting by cycling tool until hold pressure gauge stops.
8. Reset tool by depressing heel end of foot pedal. Remove foot.
9. Repeat steps 2, 4, 6, and 7. At pressure kick down, verify all settings and adjust if
necessary. Lock settings in place.
Setting Controls
and Tool
Operation
Clamp Width
Inch
Pull Up
Pressure
(PSI)
Holding
Pressure
(PSI)
Speed
Control
Setting
Pull Up
Pressure
(PSI)
Holding
Pressure
(PSI)
Speed
Control
Setting
Pull Up
Pressure
(PSI)
Holding
Pressure
(PSI)
Speed
Control
Setting
1/4" (6.4mm) 15 4 Blue 15 4 Blue NA NA NA
3/8" (7.5mm) 25 5 White 20 5 White 25 6 Blue
1/2" (12.7mm) 40 6 White 35 6 White 40 7 White
5/8" (15.9mm) 50 7 Red 40 7 Red 50 8 White
3/4" (19.1mm) 60 8 Red 50 8 Red 60 9 Red
Galvanized Carbon Steel316 Stainless Steel201 Stainless Steel
Guide for Operating Pressures for the S75099 Air tool
Rule: Allow air to completely exhaust between each stage of the tools cycle. Failure
to let air completely exhaust may result in clamps not pulling up tight.