Beko CLEARPOINT Series User manual

EN
Operating Manual
Filter with Flanged Connections
CLEARPOINT®Flange Filter Series
models L100 to L304
READ MANUAL FIRST BEFORE INSTALLATION AND OPERATION

CLEARPOINT® Flanged L100-L304_us_en_2014-6 (rev. A) 2
Table of Contents
DEFINITION OF THE SAFETY SYMBOLS 3
WARNINGS 3
INTRODUCTION 4
RECEIVING AND TRANSPORTING 5
SAFETY RULES 5
AREAS OF APPLICATION 6
FUNCTION 6
ECONOMIC EFFICIENCY OF FILTERS 6
TECHNICAL SPECIFICATIONS OVERVIEW 7
CORRECTION FACTORS 7
DIMENSIONS 8
INSTALLATION SITE 9
POSITIONING 9
INSTALLATION 9
CHECKS AND MAINTENANCE 10
FILTER ELEMENT REPLACEMENT 11
BOLT TORQUE TABLE (FT-LBS) 12
BOLT MARKING REFERENCE 12
BOLT PATTERN REFERENCE 13
BOLT PATTERN REFERENCE (con’t) 13
ACCESSORIES 14
SPARE PARTS 15
For technical product support please call+1 [phone] and select Option 2

CLEARPOINT® Flanged L100-L304_us_en_2014-6 (rev. A) 3
DEFINITION OF THE SAFETY SYMBOLS
Before attempting any
service, please read the
manual
General Warning:
Risk of damage or injury
Electrical Hazard:
Possibility of
electrocution
Warning:
Under pressure
Warning:
High temperature
Warning:
Non-breathable air
Warning:
Water cannot be used
to extinguish fire
Warning:
Do not operate if parts
are missing or have been
tampered with
Warning:
Unit level noise may
exceed 85 dBA
Warning:
Hearing
protection
required
Warning:
All work to be
performed by qualified
personnel only
Operations that can be
performed by qualified
operators1
Compressed air inlet connection
Compressed air outlet connection
Connection point for condensate drain
1Only experienced and trained personnel familiar with all of the relevant laws, rules and regulations, capable to perform the needed activities and
to identify and avoid possible dangerous situations while handling, installing, using and servicing the unit.
WARNINGS
WARNING: VESSELS UNDER PRESSURE
In most countries, states, cities and/or local municipalities the installation, operation and maintenance of units
where pressure vessels are in use are subject to local boiler and pressure vessel regulations.
The end user is responsible for following all of the relevant laws, rules and regulations and ensuring that only
experienced and trained personnel install and/or maintain filter assembly.
In most countries, states, cities and/or local municipalities the installation may only be carried out by a licensed
installation company. Inspections must be carried out by a qualified and licensed third-party firm in accordance
with all applicable laws, rules and regulations for the region where the filter is installed.
The pressure vessels used in this unit are built according to the American Society of Mechanical Engineers
(ASME) standard Section 8, Division 1.
Compressed Air Warning:
Compressed air is a highly dangerous energy source.
Never work on the filter while components are under pressure.
Never point the compressed air stream or the condensate drain outlet towards anybody.
The end user is responsible for the installation of the filter as laid out in this manual. If proper commissioning steps are
not followed, the warranty will be void and dangerous situations involving injury or death and/or damages to the unit
could occur.
Only qualified personnel can use and service electrically powered units. Before attempting any maintenance:
Ensure that no part of the unit is powered and is locked out of the electrical mains by following proper “Lock-
out, Tag-out” procedures and requirements.
Ensure that no part of the filter is under pressure by isolating the filter from the compressed air system.
Any change to the unit or to the standard operating parameters (see page 5), if not previously verified and authorized by
the manufacturer, in addition to creating a potentially dangerous situation, will void the warranty.
ARIA
AIR
LUFT
AIR
ARIA
AIR
LUFT
AIR

CLEARPOINT® Flanged L100-L304_us_en_2014-6 (rev. A) 4
Don’t use water to extinguish fire on the filter or in the surrounding area.
INTRODUCTION
These instructions for installation and operation will help you to become more familiar with the CLEARPOINT®
filter and enable you to utilize the unit within the intended scope of application. Furthermore, the instructions
contain important information for ensuring safe, correct and economic operation.
The individual directions have to be followed precisely as described in order to avoid hazards or damage.
Additionally, it will be necessary to observe the accident prevention regulations valid in the operator’s country
and at the place of installation together with the approved rules of engineering practice concerning correct
safety and work procedures.
All persons carrying out the installation, commissioning, maintenance or repair of the product on the operator’s
premises must have read and understood these instructions for installation and operation. The instructions
should be permanently available at the place of installation.
CLEARPOINT® filters are built according to the state of the art and the approved safety rules of engineering practice.
However, the use of the product can endanger the health and life of attending personnel or third parties and can have a
considerable negative effect on the product itself or on the other material assets if:
The personnel are not properly trained.
The product is used for purposes other than the intended application.
The unit is not correctly serviced or maintained.
This could render the guarantee invalid
CLEARPOINT® filters are designed for gaseous neutral media without any aggressive substances. Non-observance of this
condition excludes all liability claims.
BEKO TECHNOLOGIES reserves the right to implement changes at any time, while retaining the essential features of the
CLEARPOINT® filter, if such changes become necessary to enhance the technical capacity of the unit for reasons of safety
or standard commercial practice.

CLEARPOINT® Flanged L100-L304_us_en_2014-6 (rev. A) 5
RECEIVING AND TRANSPORTING
CLEARPOINT® filters undergo stringent quality control procedures in the manufacturing plant and are handed
over to the forwarding agent in perfect condition. Upon arrival of the goods, please check for any visible
damage and, where appropriate, insist on a corresponding note on the delivery receipt. Contact the forwarding
agent and arrange for an assessment of the damage. The manufacturer is not responsible for any damage
caused during transport.
After verification of the packaging upon receipt, place the unit as close as possible to the installation point
before unpacking the contents.
To move the packaged unit, we suggest the use of a suitable crane or forklift. We do not recommend
moving the unit by any hand operated or manual mechanism.
Handle with care. Heavy blows could cause irreparable damage.
Even when packaged, keep the unit protected from severe weather.
The packaging materials are recyclable. Each material must be properly disposed in a manner complying with
the rules and regulations of the local municipal government.
SAFETY RULES
•The personnel carrying out the installation, commissioning, maintenance or repair of the unit must be properly
qualified for this type of work. In particular, the persons concerned should
Be trained and familiar with handling compressed- air systems and be informed about the associated
dangers.
For CLEARPOINT® filters equipped with a BEKOMAT® drain, the BEKOMAT® operating manual must
also be read, understood and respected.
Know the content of the relevant instructions for installation and operation, and
Possess vocational qualifications or entitlements in this particular field of work.
•Before the start of any work, the housing must first be depressurized.
•In the case the CLEARPOINT® filters with BEKOMAT® drains all the rules of the separated instructions need to be
complied with as well.
•To ensure safe functioning, only use the unit within the operational limits (operating pressure, operating
temperature, volumetric flow, and material stability).
•Where a BEKOMAT® is installed, it must be ensured the unit is designed for the stated volumetric flow of the
compressed air or gas. Condensate surges into the unit can impair the function.
•In the event of leaks, shut off the compressed air supply immediately and eliminate the cause in order to
maintain safe and cost-effective operation.

CLEARPOINT® Flanged L100-L304_us_en_2014-6 (rev. A) 6
•CLEARPOINT® filters, including accessories, must be checked once a week. This applies in particular to the
function of the drain. Please refer to page 10 check list.
AREAS OF APPLICATION
CLEARPOINT® filters are designed for the separation of solid particles, aerosols, oil vapors and orders from non-
aggressive compressed air or industrial gases. Depending on the specific application, the filter housings are provide with
different insert:
C Coarse filter for the separation of coarse solid matter pollutants up to 25 µm
G General Purpose filter element for the separation of large dirt particles up to 5 µm
F Fine filter element for the separation of liquids up to 0.1 mg/m3 and solid particles up to 1 µm
S Super fine filter element for the separation of liquids up to 0.01 mg/m3 and solid particles up to 0.01 µm
N Nano filter element for the separation of liquids up to 0.003 mg/m3 and solid particles up to 0.01 µm
A Activated carbon filter elements for the separation of oil vapors up to 0.003 mg/m3 and odors
R (x) Dust filter for the separation of solid particles, fineness depends of the grade. Refer to C to N above.
FUNCTION
Filter C, G, F, S, and R(X)
Solid particles are separated by impact and inertia effect, oil and water aerosols by coalescence effect. Due to gravity,
filtered out liquid particles gather in the lower part of the filter housing from where they are discharged either manually
or automatically. With coalescence filters the direction of flow through the filter elements is from the inside to the
outside; with dust filters the flow moves from outside to inside.
Activated carbon filter A
The flow through the activated carbon bed proceeds from the inside to outside. Oil vapors and odors are adsorbed on the
activated carbon. The carbon is incorporated into a binding fabric which ensures the reliable retention of dust particles.
ECONOMIC EFFICIENCY OF FILTERS
Surface and depth filters
Series C, G, F, S, and R(X)
In the course of time, particles accumulate in the filtration medium and reduce the space available for flow.
Consequently, the flow resistance will gradually increase, which is indicated on the differential pressure gauge.
It is recommended to replace the filter elements at a differential pressure of 10 psi or at least once a year, whichever
comes first. If the element replacement is delayed any longer, the economic efficiency will suffer since the higher
differential pressure has to be compensated by the by the upstream compressor. This will push up the electricity
consumption and lead to greater wear on the compressor.
Activated carbon filter, Series A
In order to prolong the service life of the elements, the residual moisture of the inflowing gas should not exceed 80%.
Elements will reach loading capacity after approximately 6 months, requiring replacement at that time.

CLEARPOINT® Flanged L100-L304_us_en_2014-6 (rev. A) 7
The nominal diameter of the pipes should be as uniform as possible in order to avoid creating additional flow resistance.
Reduced pipe sections should only be installed where required for partial-flow outlets (ring, connecting or supply lines).
TECHNICAL SPECIFICATIONS OVERVIEW
Model
Pipe Size
ANSI
Flange
Flow
Rate
*)scfm
A
In
B
In
C1
In
C2
In
D
In
Volume
Gallons
Weight
Lbs.
Filter
element
**)
L100
4” FLG
1900
20.25
6.875
76.20
59.50
13.00
10.00
195
88(Typ)2 x
L102
4” FLG
2800
20.25
7.125
60.50
47.50
13.00
16.00
266
88(Typ)3 x
L150
6” FLG
3800
23.50
8.00
60.00
47.00
13.00
17.00
328
88(Typ)4 x
L156
6” FLG
6500
23.75
8.25
64.30
50.00
14.30
26.00
360
88(Typ)7 x
L200
8” FLG
7500
28.00
9.50
67.30
53.00
14.30
32.00
469
88(Typ)8 x
L204
8” FLG
9300
27.95
9.65
67.60
53.30
14.30
44.11
575
88(Typ)10 x
L254
10” FLG
13000
34.65
8.50
69.06
54.76
14.30
70.00
761
88(Typ)14 x
L304
12” FLG
21000
38.95
11.02
74.69
60.39
14.30
107.50
1135
88(Typ)22 x
*) Volumetric flow at 100 psi operating pressure, related to 68°F (20 °C) and 14.5 psi absolute(1.0 bar).
Validated in accordance with ISO 12500-1, INLET CONCERTRATION 5-15mg/m3
**) When ordering, please state the required quantity of filter elements and the degree of filtration (type).
***) Coalescing filter = Residual aerosol content
Activated carbon filter = residual vapor content
Type
Description
Solid Particles
µm
Residual Oil Content
mg/m3 ***)
C
Coarse filter
25
1010
G
General purpose filter
5
5
G
Fine filter
0.1
1
S
Super fine filter
0.01
0.01
A
Activated carbon filter
-
0.003
R (typ)
Dust filter
Type
Type
CORRECTION FACTORS
Operating Pressure
Inlet air pressure
psig
20
40
60
80
90
100
120
130
140
160
180
200
Factor
P1
0.30
.48
.65
.82
.91
1.00
1.17
1.26
1.35
1.52
1.70
1.87
•For the maxium volume flow, multiply the model volume flow shown in the table by the correction factor
corresponding to the working pressure.

CLEARPOINT® Flanged L100-L304_us_en_2014-6 (rev. A) 8
DIMENSIONS
Component list
1. Flange Handles
2. ANSI 150# Flanged Connection
3. Differential Pressure Gauge
4. ASME Data Plate
5. BEKOMAT Zero Loss Concensate Drain

CLEARPOINT® Flanged L100-L304_us_en_2014-6 (rev. A) 9
INSTALLATION SITE
Serious consideration should be given when selecting the installation site for the filter, as an improper
location could directly affect the proper operation of the filter.
This unit is not suitable for use in explosive atmospheres, where risk of fire could exist, in the presence of
gaseous or solid pollutants or in outdoor applications or areas exposed to the elements.
Don’t use water to extinguish fire on or in the area surrounding filter installation.
Technicians that service the CLEARPOINT® Flange filter must wear hearing protection while servicing the
filter. Each employee must select a proper personal protection unit (PPD) for hearing protection such as
earmuffs, ear canal caps or earplugs in order to prevent permanent damage or loss of hearing
Minimum Installation Requirements:
Select a clean, dry room that is free of dust and protected from atmospheric disturbances.
Maximum operating pressure of 200 psig
Minimum operating temperature of +35 °F
Maximum operating temperature of +140 °F
Allow a clearance of at least 3’ on all sides of the filter in order easily facilitate all maintenance needs.
POSITIONING
The housing should be mounted in a vertical position. Observe the direction of flow which is indicated by an arrow on
page 8 of the dimensional drawing, note that this is the standard flow. All reverse flow units will flow from the outside
into the filters.
For replacing the filter elements, it is necessary to leave a handling space of 34 in above the filter.
INSTALLATION
For better filter efficiency, it is recommended to install the unit at a preferably cool, but frost-protected point along the
pipe network.
The separation rate and service life figures assume filtration using pre-filters of the next coarser grade (exception; coarse
filter series C).
Furthermore, it is recommended to install a shutoff valve both on the inlet and the outlet side of the filters or filter
combination. A bypass line with an additional shutoff valve should be installed so that the pipe network can still be
supplied with compressed air during routine maintenance work.

CLEARPOINT® Flanged L100-L304_us_en_2014-6 (rev. A) 10
Pre-filter, and depth filters are supplied with an electronically level-controlled condensate drain, type
BEKOMAT®, as standard. Please observe the instructions in the corresponding documentation.
DO NOT DISPOSE OF THE CONDENSATE INTO THE ENVIRONMENT
The condensate collected in the filter contains oil particles released into the air stream by the compressor.
Dispose the condensate in compliance with all local, state and Federal rules and regulations. We highly
recommend the installation of either a QWIK-PURE® or ÖWAMAT® oil-water separator at the final collection
point for all condensate discharge lines within the facility (i.e. from the main header).
CHECKS AND MAINTENANCE
To guarantee high operation and functional safety, regular checks are necessary. Any discovered defects must be
immediately reported to the competent department.
For an emergency, a possibility for the shut-off of the plant section must be provided.
Daily:
Carry out a general visual inspection
•External damage and defects
•Visually check for any leaks
•Check differential pressure gauge, Pressure drop increases as element loads with solid particles. Replace when
pressure reaches 10 psi or you see the indicator in the red.
•Test drain function
Monthly:
•External damage and defects
•Visually check for any leaks
•Check differential pressure gauge, Pressure drop increases as element loads with solid particles. Replace when
pressure reaches 10 psi or you see the indicator in the red.
•Test drain function
Annually:
•External damage and defects
•Visually check for any leaks
•Check differential pressure gauge, Pressure drop increases as element loads with solid particles. Replace when
pressure reaches 10 psi or you see the indicator in the red or annually whichever occurs first.
•Service drain, replacement of service unit. Refer to the BEKOMAT® Drain manual for proper maintenance.
Watch for noticeable problems and possible failures during the running operation.

CLEARPOINT® Flanged L100-L304_us_en_2014-6 (rev. A) 11
FILTER ELEMENT REPLACEMENT
•Where appropriated, close shutoff valves at gas inlet and outlet
•Depressurize the housing, this can be accomplished by pushing the test button on the BEKOMAT® drain installed
on the bottom port.
•Unbolt top lid. You can use the last flange screw as a pivot. The lid is then simply turned aside to provide full
access.
•Subsequent to the loosening of two nuts and a slight turn in clockwise direction, the filter elements, along with
the tie rod unit, may be completely removed from the housing.
•Unscrew the filter elements counter-clockwise from the tie rod unit.
•Replace the O-ring of the tie rod unit to ensure proper seal to the filter plate.
•Screw new filter elements onto the treaded rod (finger tight 4.7 Nm, without tools) and place unit into the
housing. Retighten the nuts in order to secure the tie rod unit.
•Replace flange gasket on top
•When reassembling the lid to the vessel, confirm the bolt, flat washer, lock washer and nut are assembled in this
order. The lock washer will always be on the vessel side of the assembly.
•Lubricated bolt threads in area of nut engagement
•Install all bolts and nuts finger tight.
•After you have installed all the bolts with flat washer on top and lock washer on bottom proceed to number the
bolts according appropriate bolt patterns listed on page 12 & 13
•Apply torque in 20% (1/5) steps of required final torque, loading all bolts at each step before proceeding to next
step. Refer to torque values on page # 12
•Tighten bolts in sequential order at each step until final torque is reached. Refer to torque valves located on page
12.
•Use rotational tightening until all bolts are stable at final torque level. Two completed rotations are required.
•Slowly admit pressure to the filter by gradual opening of the shutoff valves.

CLEARPOINT® Flanged L100-L304_us_en_2014-6 (rev. A) 12
•Bubble check all fittings for leaks.
•Make a note of the date for the next element replacement on the housing, the maintenance schedule and the
label supplied with the elements. Stick the label on a part of the filter housing where it can easily be seen. Re-
order new elements and, service kit for the automatic drain to ensure an adequate stock of spare parts.
BOLT TORQUE TABLE (FT-LBS)
PIPE
SIZE
BOLT
QTY
BOLT
SIZE
307A/Grade
A (for 150
psig only)
Grade 5 150#
FLANGE
Grade 5 300#
FLANGE
MIN
STD
MIN
STD
4”
8
5/8”-11
60
63
120
94
200
5”
8
3/4"-10
100
88
200
117
200
6”
8
3/4"-10
100
111
200
99
200
8”
8
3/4"-10
100
150
200
160
320
10”
12
7/8"-9
160
141
320
185
490
12”
12
7/8"-9
160
187
320
269
710
14”
12
1"-8
245
238
490
234
652
16”
16
1"-8
245
226
490
328
912
18”
16
1-1/8"-7
355
336
710
371
1000
20”
20
1-1/8"-7
355
296
710
409
1000
24”
20
1-1/4"-7
500
422
1000
579
1552
BOLT MARKING REFERENCE

CLEARPOINT® Flanged L100-L304_us_en_2014-6 (rev. A) 13
BOLT PATTERN REFERENCE
BOLT PATTERN REFERENCE (con’t)

CLEARPOINT® Flanged L100-L304_us_en_2014-6 (rev. A) 14
ACCESSORIES
Differential-pressure gauge
Differential-pressure gauges are used to determine the condition, i.e. the degree of fouling, of the filter elements. The
scaling on the display field also allows an energy cost analysis.
The FDPS differential-pressure gauge has two pressure chambers which are separated by a membrane. One chamber
relates to the pressure upstream, the other one to the pressure downstream of the filter element. Any existing pressure
difference changes the position of the membrane and thus the position of the magnetic piston. The pistons changed
magnetic field is transferred to the pointer without friction. Measuring system and indication system are separate from
the each other. Therefore, the indicating system functions without pressure, and contaminants form the gas side cannot
soil the display field.
Connection set
BEKOMAT® 32 Vario® L100 –L304
Order reference
2002228
Differential pressure gauge
Order reference
FDPS
Differential pressure gauge with
potential free contacts
Order reference
FSSPDIWE

CLEARPOINT® Flanged L100-L304_us_en_2014-6 (rev. A) 15
SPARE PARTS
Model
C
25 µm
G
5 µm
F
1 µm
S
0.01
µm
A
0.003
ppm
Order
Quantity
Filter
elements
LID
Gaskets
BEKOMAT
Service unit
BEKOMAT
Drain
L100
88C
88G
88F
88S
88A
2
4032958
4023573
4025091
L102
88C
88G
88F
88S
88A
3
4032959
4023573
4025091
L150
88C
88G
88F
88S
88A
4
4032959
4023573
4025091
L156
88C
88G
88F
88S
88A
7
4032960
4023573
4025091
L200
88C
88G
88F
88S
88A
8
4032961
4023573
4025091
L204
88C
88G
88F
88S
88A
10
4032962
4023573
4025091
L254
88C
88G
88F
88S
88A
14
4032963
4023573
4025091
L304
88C
88G
88F
88S
88A
22
4032964
4023573
4025091

CLEARPOINT® Flanged L100-L304_us_en_2014-6 (rev. A)
For technical product support please call [phone] and select Option 2