Beko CLEARPOINT V S055 Owner's manual

en
CLEARPOINT® V activated carbon filter with cartridge
08-391
Original installation and operation manual
> S055 > M010X > M018

Table of contents
1. General.............................................................................................................................................4
1.1 Contact............................................................................................................................................................4
1.2 Information regarding installation and operation manual .................................................................4
1.3 Other applicable documents......................................................................................................................4
1.4 Explanation of the symbols and pictograms utilised............................................................................5
1.4.1 In the documentation ......................................................................................................................5
1.4.2 On the device.....................................................................................................................................6
1.5 Intended use................................................................................................................................................... 7
1.6 Reasonably foreseeable inappropriate use.............................................................................................8
1.7 Legal warranty and liability for property defects.................................................................................. 8
1.8 Target group and personnel .......................................................................................................................9
1.9 Responsibility of the operating company ...............................................................................................9
2. Safety-related information........................................................................................................... 10
2.1 General instructions...................................................................................................................................10
2.2 Safety instructions......................................................................................................................................11
3. Transport and storage................................................................................................................... 12
4. Product information ..................................................................................................................... 13
4.1 Product description....................................................................................................................................13
4.2 Product overview ........................................................................................................................................14
4.3 Product identication ................................................................................................................................15
4.4 Function description ..................................................................................................................................17
4.4.1 Adsorption........................................................................................................................................17
4.4.2 Oil indicator......................................................................................................................................17
4.5 Scope of delivery ........................................................................................................................................19
4.6 Type plate......................................................................................................................................................20
4.7 Maintenance label for cartridge replacement......................................................................................21
5. Technical data ............................................................................................................................... 22
5.1 Filter performance data.............................................................................................................................22
5.2 Materials .......................................................................................................................................................23
6. Dimensions.................................................................................................................................... 24
7. Assembly ....................................................................................................................................... 26
7.1 Warning notices ..........................................................................................................................................26
7.2 Assembly work.............................................................................................................................................27
8. Commissioning.............................................................................................................................. 29
8.1 Commissioning tasks .................................................................................................................................29
9. Maintenance and servicing........................................................................................................... 30
9.1 Maintenance schedule...............................................................................................................................30
9.2 Cleaning ........................................................................................................................................................30
9.2.1 Warning notices ..............................................................................................................................30
9.2.2 Cleaning work ..................................................................................................................................31
9.3 Visual inspection.........................................................................................................................................31
9.4 Replacement of the testing tube.............................................................................................................31
9.5 Cartridge replacement...............................................................................................................................32
9.13 Leakage test...............................................................................................................................................36
10. Decommissioning ....................................................................................................................... 37
11. Disassembly ................................................................................................................................ 38
CLEARPOINT® V activated carbon lter with cartridge Installation and operation manual
2 | 48

11.1 Warning notices........................................................................................................................................38
11.2 Dismantling work......................................................................................................................................39
12. Disposal....................................................................................................................................... 41
12.1 Warning notices........................................................................................................................................41
12.2 Disposal work ............................................................................................................................................41
13. Spare parts and accessories........................................................................................................ 42
13.1 Spare parts .................................................................................................................................................42
13.2 Accessories attachment components top ..........................................................................................43
13.3 Accessories attachment components bottom...................................................................................44
14. Troubleshooting / FAQ............................................................................................................... 45
15. Approval certicates and declarations of conformity .............................................................. 46
Installation and operation manual CLEARPOINT® V activated carbon lter with cartridge
3 | 48

1. General
1.1 Contact
Manufacturer Customer service and tools
BEKO TECHNOLOGIES GmbH
Im Taubental 7 | D-41468 Neuss
Tel. + 49 2131 988 - 1000
[email protected]om
www.beko-technologies.com
BEKO TECHNOLOGIES GmbH
Im Taubental 7 | D-41468 Neuss
Tel. + 49 2131 988 - 1000
[email protected]
www.beko-technologies.com
1.2 Information regarding installation and operation manual
INFORMATION Copyright protection!
iThe contents of the installation and operation manual in the form of text, gures, illustrations,
photographs, technical drawings, diagrams and other representations are protected by the
copyright of the manufacturer. This applies especially to duplication, reproduction, microlming
and storage as well as processing in electronic systems.
Publication date Revision status Reason for amendment Scope of amendment
19 September 2019 00_01 Changes to standards and
regulations Completely new version
The installation and operation manual, hereinafter referred to as the manual, must always be kept close to the product
and be in a permanently legible condition.
The manual must be handed over along with the product if it is sold or passed on.
NOTE Follow the instructions given in the manual!
This manual contains all the basic information required for safe operation of the product and
must therefore be read before any actions are performed. Otherwise personal and material
hazards as well as functional and operational malfunctions are possible.
1.3 Other applicable documents
This manual contains all the necessary steps for installation and operation of the
CLEARPOINT® V activated carbon lter with cartridge.
More detailed information about the installation and operation of the accessories is contained in the following
installation and operation manuals:
• CLEARPOINT® oil indicator
CLEARPOINT® V activated carbon lter with cartridge Installation and operation manual
4 | 48

1.4 Explanation of the symbols and pictograms utilised
The symbols and pictograms utilised below indicate safety-relevant and important information which must be adhered
to when handling the product and to ensure safe and optimum operation.
1.4.1 In the documentation
Symbol/Pictogram Description/Explanation
General hazard symbol (danger, warning, caution)
Pressurised system
Note the installation and operation manual
General note
Wear respiratory protection FFP 3
Wear safety footwear
Wear protective gloves (uid-resistant)
Wear hearing protection
Wear safety goggles with side shields
General information
i
Installation and operation manual CLEARPOINT® V activated carbon lter with cartridge
5 | 48

1.4.2 On the device
Symbol/Pictogram Description/Explanation
General hazard symbol (danger, warning, caution)
(This symbol can be found on the type plate and on the maintenance label for cartridge
replacement.)
Note the installation and operation manual
Maintenance label for cartridge replacement
When the next scheduled cartridge replacement is due is marked on this adhesive label, and
that the installation and operation manual should be followed.
CLEARPOINT® V activated carbon lter with cartridge Installation and operation manual
6 | 48

1.5 Intended use
CLEARPOINT
® V activated carbon lter with cartridge and accessories
The CLEARPOINT® V activated carbon lter with cartridge, also referred to as lter below, is used for the adsorption of
aerosols and adsorption particles in compressed gas systems.
Any use of this system other than the use described in this manual is hereby deemed to be non-intended and can cause a
hazard for the safety of people and the environment.
• Only use lters and accessories within the operating parameters given in the technical data and the agreed delivery
conditions.
• Only use lters and accessories within a pipeline system designed for the technical data with appropriate
connections, pipe diameters and assembly clearance.
• Only use the lters and accessories for the treatment of compressed gases of uid group 2 according to Pressure
Equipment Directive 2014/68/EU which are free of aggressive and corrosive components.
• Only use lters and accessories in non-explosive hazardous areas.
• Only use lters and accessories away from direct solar radiation and heat sources as well as areas subject to frost.
• Only combine the lters and accessories with the products named and recommended by
BEKO TECHNOLOGIES GMBH in the manual.
Before using the lters, the operating company must make sure that all conditions and prerequisites for intended use are
given.
The lter is exclusively designed for stationary use in a commercial or industrial area. All the assembly, installation,
operation, disassembly and disposal work described may only be performed by qualied skilled personnel.
Installation and operation manual CLEARPOINT® V activated carbon lter with cartridge
7 | 48

1.6 Reasonably foreseeable inappropriate use
Reasonably foreseeable inappropriate use is deemed to have occurred if the lter or any accessories are used in any
other way than that described in the chapter "Intended use". Reasonably foreseeable inappropriate use includes the use
of the product in a manner not intended by the manufacturer or supplier but which may result from foreseeable human
behaviour.
Reasonably foreseeable inappropriate use includes:
• Executing of modications of all kinds, in particular design and process engineering interventions, as these can lead
to personal injury and damage to property as well as malfunction and device failure.
• The overriding, bridging or non-application of existing or recommended safety devices.
• The use for treatment of compressed gases which are are not included in uid group 2 in accordance with PED
2014/68/EU or contain aggressive components. In cases of doubt a gas/condensate analysis must be carried out.
This list is not exhaustive as not all possible inappropriate use can be foreseen in advance. If the operating company is
aware of any inappropriate use of the lter or accessories which are not listed here, the manufacturer must be informed
immediately.
1.7 Legal warranty and liability for property defects
The operating company and operator must take into account the intended use. The operating company will be
completely liable for every not described action and utilisation which exceeds the stated intended use.
All liability or warranty claims will be invalidated insofar as the lter is not operated according to the intended use or is
operated outside the limits specied in the technical data.
This includes:
• incorrect technical installation, commissioning, servicing, maintenance or operation
• the use of defective components
• non-compliance with the safety-relevant information, action steps and instruction contained in this manual
• the performance of any kind of modication, in particular constructive and process technology interventions on the
product
• the use of third-party spare parts or accessories, which have not been approved by the manufacturer, during
maintenance and repair work
• Non-compliance with servicing, maintenance and inspection intervals
CLEARPOINT® V activated carbon lter with cartridge Installation and operation manual
8 | 48

1.8 Target group and personnel
This manual addresses the skilled personnel listed below who are involved with work on the lter or the accessories.
INFORMATION Personnel requirements
iThe personnel may not execute any actions on the lter or the accessories when they are
under the inuence of drugs, medications, alcohol or other substances that may impair their
consciousness.
Skilled personnel - transport and storage
Skilled personnel - transport and storage are people who, due to their training, professional experience and
qualications, have all the necessary skills to safely execute all actions in connection with the transport and storage of
the product, to instruct, to recognise possible dangerous situations independently and to execute measures to avoid
danger.
The capabilities include, in particular, experience with hoists, forklifts and lifting equipment and knowledge of local
laws, standards and guidelines relating to transport and storage.
Skilled personnel - compressed gas technology
Skilled personnel - compressed gas technology are people who, due to their training, professional experience and
qualication, possess all the necessary capabilities to safely execute actions, and instruct all actions related to
compressed gases and pressurised systems, to independently foresee potential hazardous situations and implement
appropriate measures to avert any danger.
The capabilities include, in particular, experience in handling measurement and control technology as well as
knowledge of the regionally applicable laws, standards and regulations for compressed gas technology.
1.9 Responsibility of the operating company
The responsible operating company must ensure the following to prevent accidents, incidents and adverse eects on the
environment:
• Before all actions, check to ensure that the manual available does in fact belong to the product.
• Always use, maintain and service the product properly.
• All applicable statutory requirements, safety regulations and accident prevention regulations have been adhered to.
• All regulations and operation manual for safe working and information regarding behaviour in the event of accidents
and res at the operating location are accessible to personnel at all times.
• The product is used with recommended and functioning safety devices that are not overridden.
• Always have assembly, installation and maintenance work carried out by qualied skilled personnel only.
• Personnel have the recommended personal protective equipment at their disposal and it is used.
• Appropriate technical safety measures have been implemented to ensure that the permissible operating parameters
are not exceeded or undershot.
Installation and operation manual CLEARPOINT® V activated carbon lter with cartridge
9 | 48

2. Safety-related information
2.1 General instructions
Safety instructions warn against residual risks when handling the product. Warning notices in the instructional text
precede the procedure that poses a hazard to personnel or the environment.
These safety and warning notices must be strictly observed in order to prevent accidents, personal injury, damage to
property and impairments during operation.
Structure of the safety instructions
The content of the safety instructions is based on the SAFE principle:
S - Safety symbol and signal word
A - Type and source of danger
F - Possible consequences of disregarding the danger in the order of its severity
E - Measures to prevent danger
Structural design of the safety instructions:
SIGNAL WORD Type and source of danger!
Safety symbol
Possible consequences if the danger is ignored
• Measure to prevent the danger
Signal words according to ISO 3864 and ANSI Z.535.6
DANGER Imminent hazard
Consequences of non-compliance: Death or serious personal injury
WARNING Imminent hazard
Consequences of non-compliance: Death or serious personal injury are possible
CAUTION Potential danger
Consequences of non-compliance: injury and/or damage to property
NOTE Additional notes, information, tips
Consequences of non-compliance: Disadvantages during operation, actions and maintenance.
No danger to people or regarding the safe operation.
CLEARPOINT® V activated carbon lter with cartridge Installation and operation manual
10 | 48

2.2 Safety instructions
In order to prevent accidents, personal injury and damage to the device as well as impairments during operation, it is
essential to adhere to the specied safety and warning notices.
The personal protective equipment specied in the safety instructions must be selected and made available by the
operating company depending on the system parameters and properties.
DANGER Operation of plant outside the permissible limit range!
Operation of the product outside the permissible limits and operating parameters, unauthorised
intervention and modications may result in death or serious injury.
• For safe operation of the product, always adhere to the limit values, operating parameters
and maintenance intervals as well as the set-up and ambient conditions specied on the type
plate and in the manual.
• Inspect whether the operating parameters have been amended or restricted by the use of
accessories.
• Only use the product for its intended use.
DANGER Pressurised system!
Death or serious personal injury can result through contact with fast or suddenly escaping
compressed air or through bursting system parts
• All work on the system must be carried out in the depressurised state and with the system
secured against unintentional pressure build-up.
• Set up a safety zone around the system during all assembly, installation, maintenance and
repair work.
• Before applying pressure to the system, check all pipe connections and tighten if necessary.
• Slowly pressurise the system with compressed gas.
• Avoid pressure blows and high dierential pressures.
• Assemble all pipes without mechanical stress. Avoid any vibrations occurring in the pipe
network by using vibration dampers.
• Always keep exactly to the installation and operating instructions given in this manual.
• Always keep inspection and maintenance interval exactly.
• Install xed pipes as supply and discharge pipes.
• Do not carry out any structural changes to the product.
DANGER Use of incorrect spare parts, accessories or installation materials!
The use of incorrect spare parts, accessories or installation materials, as well as auxiliary and
operating materials, may result in death or serious injury. In addition, malfunction and device
failure or material damage can occur.
• For all installation, servicing and maintenance work, only use undamaged original parts,
auxiliary and operating materials which are specied by the manufacturer.
• Only use ttings and connecting elements approved for the respective application as well as
suitable tools in perfect operating condition.
• Only use cleaned pipes that are free of dirt and corrosion.
WARNING Non-application of personal protective equipment!
Non-application of personal protective equipment or the use of sub-standard protective
equipment can lead to accidents or personal injuries during work on the product.
• The personal protective equipment recommended, which must be in a awless condition,
must be worn during all work on the product.
• Inspect the personal protective equipment regularly for awlessness and functionality and
replace damaged parts immediately.
WARNING Insucient qualication!
Insucient qualication of the personnel can lead to accidents, personal injury and damage to
the device as well as impairments during work on the product.
All work on the product may only be carried out by appropriately qualied skilled personnel.
Installation and operation manual CLEARPOINT® V activated carbon lter with cartridge
11 | 48

3. Transport and storage
WARNING Insucient qualication!
Insucient qualication of the personnel carrying out work on the product and accessories can
lead to accidents, personal injury and damage to property as well as impair operation.
• The work on the product and accessories described below may only be executed and
documented by skilled personnel - transport and storage.
CAUTION Inappropriate transport or storage!
Inappropriate transport or storage may result in personal injury or damage to the device.
• Wear protective gloves when working with packaging material
• Use personal protective equipment, inspect it regularly for faultlessness and functionality
and replace damaged parts immediately.
• Handle packaging and product with care.
• Pack all parts impact-proof using suitable material.
• Transport and handle the packaging according to the markings (observe lifting gear
attachment points, the centre of gravity and orientation e.g. keep vertical, do not throw etc.).
• Use proper means of transport and lifting equipment that is in proper working order.
• Always adhere to the specied transport and storage parameters.
• Store the product only outside of areas exposed to direct sunlight and heat sources.
Permissible storage and transport conditions, refer to “5. Technical data” on Page 22.
NOTE Handling packaging material!
Inappropriate disposal of packaging materials can cause environmental damage.
• The packaging material is recyclable.
• Dispose of the packaging material in accordance with the regional laws, provisions,
guidelines and regulations of the country and place of use.
NOTE Note for transport and storage!
The product must be
• stored in the original packaging and retained in a dry as well as frost-free room. The
ambient conditions, transport and storage parameters must never fall short of or exceed
the specications in the technical data chapter.
• Always protect it against external weathering eects even in a packaged condition.
• Secure the plant so that it cannot topple over or fall and protect it against vibration at
the storage location.
CLEARPOINT® V activated carbon lter with cartridge Installation and operation manual
12 | 48

4. Product information
4.1 Product description
The CLEARPOINT®V activated carbon lters with cartridge are exclusively used to separate residual oil contents in
steam and aerosol form from compressed air and nitrogen in pressurised systems.
The compressed air must not exceed a humidity content of 30 % and a temperature of +35 °C. Exceeding these values
reduces the service life of the activated carbon lter with cartridge. The use of an adsorption or refrigeration dryer
before the inlet is recommended. The service life of the cartridge is extended in relation to the dryness of the air at the
inlet.
With corresponding sizing and adherence to the nominal operating parameters, the oil content of the incoming
compressed air is reduced by the activated carbon in the activated carbon lter. Life expectation and dimensioning
depends on the following parameters:
• Temperature of the compressed air
• Operating pressure of the compressed air
• Volume ow of the compressed air
• Relative humidity of the compressed air
• The oil used
• The compressor design
Changes in operating conditions lead to a reduction in the service life of the activated carbon lter:
• Increasing the volume ow rate
• Increasing the operating pressure
• Increasing the relative humidity of the compressed air
• Increasing the residual oil aerosol content at the inlet.
Depending on the quality of the compressed air in the supply network, a preliminary lter and at least one refrigeration
dryer are required for the incoming compressed air. The preliminary lter ensures that the oil aerosol content of the
incoming air does not exceed the value 0.01 mg/m³. Use of a refrigeration dryer guarantees the maximum permissible
humidity of the compressed air of 30% at the inlet to the activated carbon lter.
Installation and operation manual CLEARPOINT® V activated carbon lter with cartridge
13 | 48

4.2 Product overview
The lter is made up of the following components:
4
5
7
8
Fine filter
Type:
Material-no.:
Lot:
Year:
Element:
Element mat.-no.:
Min./max. working
temperatureTS:
Max. working
pressurePS:
Volume:
Testpressure PT:
Connection:
S040FWF
4002618
201420
2014
04F
4002707
+2 ... 60 °C / +35 ... +140 °F
1,5 .. 16 bar / 22 ... 232 psi
asd
23 bar / 334 psi
pipe G 3/8
drain G 1/2
Fluidgroup2
PED 97/23/EC / Cat.-
Beko TECHNOLOGIES
http://www.beko-technologies.com
2
6
3
1
1a
1b
Position no. Explanation/description
[1] Inlet at the lter head
[1a] Tactile feature for identifying the inlet
[1b] Adapter for use of the oil indicator of dierential pressure gauge
[2] Outlet at the lter head
[3] Filter head
[4] Activated carbon cartridge
[5] Safety slide with locking screw
[6] Type plate
[7] Filter housing with internal sealing ring
[8] Maintenance label for cartridge replacement
CLEARPOINT® V activated carbon lter with cartridge Installation and operation manual
14 | 48

4.3 Product identication
The product designation is shown on the type plate and made up of numbers and letter codes. Each code stands for a
lter component and is divided into the following categories:
[1] = Size: Housing
[2] = Cartridge
[3] = Attachment components top
[4] = Attachment components bottom
The product designation is explained below using the example “S055VWM”:
S055V WM
2
2
3
3
4
4
1
1
Attachment
components
bottom
Attachment
components
top
Cartridge
Size: Housing
S055 M010X M018
W
I
V
M
Installation and operation manual CLEARPOINT® V activated carbon lter with cartridge
15 | 48

Attachment components top
Position no. Letter code Designation
[[3] I Oil indicator
W Without indicator unit
Position no. Housing size Cartridge
[[2]
S055 06V
M010X 10V
M018 18V
Position no. Model series Construction size Designation
[[1]
S 055
Filter housing
M 010X
M 018
Attachment components bottom
Position no. Letter code Designation
[4] M Manual condensate drain
CLEARPOINT® V activated carbon lter with cartridge Installation and operation manual
16 | 48

4.4 Function description
4.4.1 Adsorption
With the CLEARPOINT® V activated carbon lter with cartridge, the ow through the lter element is from top
to bottom: The compressed gas enters from above through a small lter element that separates coarse particles.
Compressed gas ows from above into the inner area of the cartridge and from there through the cartridge into the
vessel. The activated carbon in the adsorption material adsorbs oil vapours and odours.
The cartridge service life depends among other things on the oil content of the compressed gas, since the adsorber
material can only absorb a limited volume of oil vapours and odours.
An oil indicator can be used to determine how charged the cartridge is with aerosols.
More detailed information can be found in the installation and operation manual for the oil indicator.
4.4.2 Oil indicator
Installation and operation manual CLEARPOINT® V activated carbon lter with cartridge
17 | 48

The oil indicator can be ordered as an accessory.
Either the oil indicator or a dierential pressure gauge can be screwed onto the adapter.
An adapter [1] with the oil indicator can be screwed onto the lter head [A] to measure and evaluate the quality of
the compressed gas. For measurement, a partial ow [C] of the compressed gas ow at outlet [B] is routed through a
channel towards the testing tube [5] and then discharged into the environment.
The oil indicator has a built-in pressure reducer [2] which reduces the operating pressure required for measurement
down to 7.0 bar(g). For the measurement, the needle valve [3] must be fully open. Then a dened partial compressed gas
ow of 2- 3 l/min at 7.0 bar(g) passes through the testing tube [5].
The oil contained in the compressed gas results in a progressively red discolouration of the testing tube from bottom to
top [5]. If the testing tube has completely changed its colour, it must be replaced. For further information, please refer to
the installation and operating instructions enclosed with the oil indicator.
5
4
3
2
1
C
B
A
Position no. Explanation/description
[1] Adapter
[2] Pressure reducer
[3] Needle valve
[4] Screw attachment with seal
[5] Testing tube
[A] Filter head
[B] Output
[C] Partial ow
CLEARPOINT® V activated carbon lter with cartridge Installation and operation manual
18 | 48

4.5 Scope of delivery
The following table shows the scope of delivery of the lter.
Figure Description/Explanation
Activated carbon lter with cartridge
Installation and operating manual
INFORMATION Possible product combinations!
iThe scope of delivery can vary depending on the product combination.
For further information on possible product combinations see “4.3 Product identication” on Page 15.
Installation and operation manual CLEARPOINT® V activated carbon lter with cartridge
19 | 48

4.6 Type plate
The type plate contains the identication and operating parameters of the lter and is located on the housing.
If you contact the manufacturer or supplier, always have this data ready for system identication.
Example:
Position on type plate Description
Cartridge lter BEKO lter designation
Model: Sales designation
Material no. Material number
Lot Lot number
Year Year of manufacturer
Element Filter element type
Element mat-no.: Filter element material number
Min./max. working temperature TS Min./Max. operating temperature range
Min./max.working pressure PS Min./max. operating pressure range
Volume Housing volume
Test Pressure PT Test pressure
Connection Thread connections
Pipe NPT 1/2 Thread connection of supply pipe
Drain G 1/2 Thread connection of condensate drain
Fluidgroup 2 Fluid group according to Pressure Equipment Directive
2014/68/EU
PED2014/68/EU / Cat. - Specication of the category according to
Pressure Equipment Directive 2014/68/EU
NOTE Handling the type plate!
Never damage, remove or make the type plate illegible.
For more information regarding the symbols printed on the type plate, see “1.4 Explanation of the symbols and
pictograms utilised” on Page 5.
Catridge filter
Type:
Material-no.:
Lot:
Year:
Element:
Element mat.-no.:
Min./max. working
temperature TS:
Min./max. working
pressure PS:
Volume:
Test pressure PT:
Connection:
S055VMW
4013174
201905
2019
06V
4009180
+2 ... +45°C / +35 ... +113 °F
0,3 ... 16 bar / 4.4 ... 232 psi
0,42 l
23 bar / 334 psi
pipe NPT 1/2
drain G 1/2
Fluidgroup 2
PED2014/68/EU / Cat. -
BEKO TECHNOLOGIES GmbH
beko-technologies.com
Made in Germany
CLEARPOINT® V activated carbon lter with cartridge Installation and operation manual
20 | 48