Beko QWIK-PURE CS 400 User manual

EN-US
QWIK-PURE®CS
02-673
Installation and operating manual
> 400

Table of contents
1. Information on documentation.......................................................................................................4
1.1 Contact ......................................................................................................................................4
1.2 Installation information and operating manual.......................................................................4
2. Safety................................................................................................................................................5
2.1 Use .............................................................................................................................................5
2.1.1 Intended use.......................................................................................................................................5
2.1.2 Foreseeable misuse ..........................................................................................................................6
2.2 Responsibility of the operator..................................................................................................6
2.3 Target group and personnel......................................................................................................7
2.4 Explanation of the symbols used..............................................................................................8
2.5 Safety instructions and warning notices..................................................................................9
2.5.1 Generally applicable safety instructions..................................................................................... 9
2.5.2 Safe operation....................................................................................................................................9
2.5.3 Pressurized systems .......................................................................................................................10
2.5.4 Transport and storage....................................................................................................................10
2.5.5 Installation........................................................................................................................................11
2.5.6 Maintenance ....................................................................................................................................11
2.5.7 Handling hazardous substances..................................................................................................12
2.5.8 Use of spare parts, accessories or materials ............................................................................12
2.6 Warning notices ..................................................................................................................... 13
3. Product information ..................................................................................................................... 14
3.1 Product overview ................................................................................................................... 14
3.1.1 QWIK-PURE®CS 400 .....................................................................................................................14
3.2 How it works........................................................................................................................... 15
3.3 Type plate ............................................................................................................................... 16
3.4 Scope of delivery ................................................................................................................... 17
4. Technical data ............................................................................................................................... 19
4.1 QWIK‑PURE®CS operating parameters ............................................................................... 19
4.2 Storage parameters................................................................................................................ 19
4.3 Materials................................................................................................................................. 20
4.4 Dimensions............................................................................................................................. 20
4.5 Connections............................................................................................................................ 21
4.6 Assembly conditions .............................................................................................................. 22
5. Transport and storage................................................................................................................... 23
5.1 Warning notices ..................................................................................................................... 23
5.2 Transport ................................................................................................................................ 24
5.3 Storage.................................................................................................................................... 24
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6. Assembly ....................................................................................................................................... 25
6.1 Warning notices ..................................................................................................................... 25
6.2 Installation work .................................................................................................................... 26
7. Commissioning.............................................................................................................................. 34
7.1 Warning notices ..................................................................................................................... 34
7.2 Initial commissioning............................................................................................................. 35
7.3 Recommissioning ................................................................................................................... 36
8. Operation ...................................................................................................................................... 37
8.1 Warning notices ..................................................................................................................... 37
8.2 Working during operation ..................................................................................................... 37
9. Maintenance ................................................................................................................................. 39
9.1 Warning notices ..................................................................................................................... 39
9.2 Maintenance plan................................................................................................................... 40
9.3 Maintenance work ................................................................................................................. 40
9.3.1 Turbidity test of the puried condensate .................................................................................41
9.3.2 Replace lter cartridges.................................................................................................................42
9.3.3 Cleaning.............................................................................................................................................47
9.3.3.1 Warning notices..............................................................................................................47
9.3.3.2 Cleaning work .................................................................................................................48
9.3.4 Visual inspection.............................................................................................................................49
9.3.5 Leakage test .....................................................................................................................................49
10. Consumables, accessories and spare parts................................................................................ 50
10.1 Order information................................................................................................................ 50
10.2 Maintenance......................................................................................................................... 50
10.3 Accessories........................................................................................................................... 50
10.4 Spare parts............................................................................................................................ 51
11. Decommissioning ....................................................................................................................... 52
11.1 Warning notices ................................................................................................................... 52
11.2 Decommissioning work ....................................................................................................... 52
12. Disassembly ................................................................................................................................ 53
12.1 Warning notices ................................................................................................................... 53
12.2 Disassembly work ................................................................................................................ 53
13. Disposal....................................................................................................................................... 60
14. Troubleshooting.......................................................................................................................... 61
15. Notes ........................................................................................................................................... 62
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1. Information on documentation
This documentation describes all steps necessary for the use of the product and accessories.
1.1 Contact
Service and tools
BEKO TECHNOLOGIES CORP.
900 Great Southwest Pkwy SW
Atlanta, GA 30336, USA
Phone: [phone]
Fax: [phone]
[email protected]
www.bekousa.com
1.2 Installation information and operating manual
INFORMATION Copyright protection!
i
The content of this installation and operating manual, in the form of text, images,
photos, drawings, diagrams, and other illustrations, is copyright protected by the
manufacturer. Unless expressly permitted, the dissemination and reproduction of
this document, as well as the exploitation and disclosure of its contents, are strictly
prohibited.
Publication date Revision Version Reason for change Scope of change
09/29/2023 00 00 Initial creation Initial creation
The installation and operating manual, referred to as the manual in the following, must be kept near the
product at all times and must always be in a legible condition.
The manual must be included if the product is sold or handed over to another party.
NOTICE Observe the manual!
This manual contains all basic information required to safely operate the product,
and operators must read the manual before carrying out all work. Otherwise,
the product may pose hazards to personnel and materials, and functional and
operational disruptions may occur.
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2. Safety
2.1 Use
2.1.1 Intended use
The QWIK-PURE®CS, also referred to as the “product” below, is used to treat compressor condensate from
oil-lubricated and oil-free compressors. Physical processes are used to separate oils that can be directly
separated from the corresponding water.
Any other use besides that described in this manual is deemed improper and poses a risk to personnel and
the environment.
The following must be noted for intended use:
• Read and observe this manual.
• Use the product and the accessories exclusively within the operating parameters and agreed delivery
conditions specied in section Technical data.
• Use the product and accessories exclusively with uids that are free of caustic, aggressive, corrosive,
toxic, ammable, oxidizing and inorganic components.
In case of doubt, analyze the media or accessories.
• Only use the product and accessories in areas that are free from toxic and corrosive chemicals and gases.
• Use the product and the accessories exclusively within a piping system designed in conformity with the
operating parameters specied in section Technical data.
• Use the product and the accessories exclusively outside of areas exposed to mechanical loads and splash
water.
• Only use the product and accessories outside of explosion hazard areas.
• Use the product and the accessories exclusively outside of areas exposed to direct sunlight and heat
sources.
• Combine the product and the accessories only with the recommended manufacturer products and
components indicated in this manual.
• Comply with the specied maintenance plan.
Before using the product and accessories, the operator must ensure that all conditions and requirements for
ensuring intended use are available.
The product and accessories are designed only for stationary use in commercial or industrial areas. All of the
assembly, installation, operation, maintenance, disassembly and disposal work described must be performed
exclusively by qualied skilled technical personnel.
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2.1.2 Foreseeable misuse
Reasonably foreseeable inappropriate use is deemed to have occurred if the product or the accessories are
used in any other way than that described in the section “Intended use”. Foreseeable misuse includes using
the product or accessories in a manner that is not intended by the manufacturer or suppliers but that may
occur due to foreseeable human behavior.
Foreseeable misuse includes:
• Carrying out modications of all kinds, especially constructive and process-related alterations.
• Disabling or failing to use available or recommended safety equipment.
• Use for ltering wastewater other than compressor condensate (e.g. industrial wastewater).
• Disposal of waste oils.
• Using the product on water vessels, railway vehicles and motor vehicles.
This list does not claim to be exhaustive, since it is not possible to indicate all possible misuses in advance. If
the operator knows of misuses of the product or accessories that are not listed here, the manufacturer must
be informed of these promptly.
2.2 Responsibility of the operator
The operator must ensure the following in order to avoid accidents, disruptions and environmental impacts:
• Before taking any action, check whether this manual belongs to the product.
• The product and accessories are used, maintained and serviced properly.
• The product and accessories are used only with recommended and functional safety equipment.
• All assembly work, installation work, and maintenance work is carried out exclusively by qualied skilled
technical personnel.
• Personnel have the required personal protective equipment, and this equipment is used.
• Suitable technical safety measures are taken to ensure that the permissible operating parameters are
observed.
• Keep all safety labels and the type plate on the product and accessories in legible condition. Replace
damaged and illegible markings immediately.
• All locally applicable standards and regulations regarding the protection of bodies of water, as well as
the associated mandatory documentation obligations (e.g., results from turbidity test, retention periods),
must be complied with.
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2.3 Target group and personnel
This manual is intended for the personnel listed below who are involved in working on the product or its
accessories.
INFORMATION Personnel requirements!
i• Minors are strictly prohibited from working with and on the product and its
accessories.
• The personnel may not execute any actions on the product or the accessories
when they are under the inuence of drugs, medications, alcohol or other
substances that may impair their consciousness.
Operating personnel
“Operating personnel” refers to personnel that is able to safely operate the product and accessories based
on its familiarity with the manual and brieng on the product and accessories. The operating personnel is
able to recognize possible malfunctions and dangerous situations independently and to initiate appropriate
measures.
Skilled technical personnel - Transport and storage
“Skilled technical personnel specialized in transport and storage” refers to personnel whose training,
professional experience and qualications have given them all the skills necessary to safely complete any
actions associated with transportation, to recognize potential hazards independently and take measures to
prevent those hazards.
These skills include, in particular, experience handling hoists, forklifts, lifting equipment, and lifting
devices, as well as familiarity with all regionally applicable regulations, standards and directives related to
transportation and storage.
Skilled technical personnel specialized in pressure equipment and systems
"Skilled technical personnel specialized in pressure equipment and systems" refers to personnel whose
training, professional experience, and qualications have provided them with all the skills necessary to
safely complete any work associated with pressurized uids and systems, provide instructions, identify
potential hazards independently, and take measures to prevent those hazards.
These skills include, above all, experience with the use of measuring equipment, control equipment, and
regulation equipment, as well as familiarity with all regionally applicable regulations, standards, and
directives for pressurized systems.
Skilled technical personnel - customer service
Skilled technical personnel - customer service personnel are persons who have the skills and qualications
as dened in all the aforementioned denitions concerning skilled technical personnel. "Skilled technical
personnel - Service" must be veriably trained and authorized for all work on the product.
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2.4 Explanation of the symbols used
The symbols used in the following indicate important and safety-related information that must be observed in
handling the product and to ensure safe and optimal operation.
Symbol Description/explanation
General warning symbol (danger, warning, caution)
Warning of pressurized system
Read and understand the installation and operation manual
General mandatory requirement
Wear safety shoes
Wear protective gloves (cut-resistant and liquid-resistant)
Wear safety glasses with side protection (goggles)
iGeneral information
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2.5 Safety instructions and warning notices
This section provides an overview of all important safety aspects for the protection of persons and for the
safe and trouble-free operation of the product and accessories.
The following sections list the dangers that arise from this product and the accessories even when used as
intended. To minimize the risk of personal injury and property damage and to avoid dangerous situations,
observe the safety instructions listed and comply with the warning notices in the other sections of this
manual.
Basic warning notices and the necessary qualications of skilled technical personnel are always listed at the
beginning of the section in the “Warning notices“ section.
Action-specic warnings are located directly before potentially dangerous action steps or action sequences.
2.5.1 Generally applicable safety instructions
• Before starting work, consult the technical documents for the entire system and make sure to observe the
general operating manual.
• Before starting work, carry out a last minute risk assessment.
• Use appropriate personal protective equipment for all work.
• A safe area must be set up around the work area during all installation, maintenance and repair work.
• Use existing system-specic protection procedures (e.g., LOTO procedure) in order to safely de-energize
and isolate the system or system sections.
2.5.2 Safe operation
The following actions may result in serious injury or death:
• Commissioning and operation of the product and accessories outside the permissible limit values and
operating parameters
• Unauthorized tampering and unauthorized modications to the product and accessories
To guarantee the safe operation of the product and accessories, observe the following:
• Observe the limits and operating parameters specied on the type plate and in the manual.
• Check whether operating parameters are changed or restricted through the use of permitted accessories.
• Observe the installation conditions and ambient conditions.
• Observe the maintenance intervals.
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2.5.3 Pressurized systems
The following situations may result in serious injury or death:
• Contact with uids that escape quickly or abruptly
• Bursting system components
• Pressurized hose and pipe whipping as a result of disconnection
For the safe handling of pressurized systems, observe the following:
• Observe the following safety rules for all work:
1. Shut down the system or system section.
2. Secure the system or system section against restarting.
3. Reduce the pressure in the system or all system sections to the ambient pressure.
By slowly releasing the pressure in a controlled manner with relief valves, for example
4. Lock out and tag out the system or system section so that it cannot be pressurized again.
• Check the pressurized system or system section for safety, contamination and possible damage.
• Before pressurization, check all system connections for leak tightness and retighten them if necessary.
• Make absolutely sure to charge the system or system section with pressure slowly.
• Compensate vibrations occurring in the pipeline network by using vibration dampers.
2.5.4 Transport and storage
Improper transport or storage can lead to personal injury or damage to property.
In order to ensure safety during the transport and storage of the product and accessories, observe the
following:
• Handle the packaging, the product and accessories carefully.
• Transport and handle the packaged product and accessories according to the labeling on the packaging
(observe attachment points for hoists, center of gravity and orientation such as holding vertically, do not
throw, etc.).
• Use proper, functional transportation equipment and hoists.
• Always adhere to the permissible storage parameters.
• Store the product and accessories only outside of areas exposed to direct sunlight, heat sources and
splash water.
• Empty the assembled product before transporting it.
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2.5.5 Installation
The improper assembly or electrical installation of the product and accessories may result in personal injury
and damage to property and impair operation.
For safe assembly and electrical installation, observe the following:
• Assemble the product and all the parts, accessories and materials used free of mechanical stress.
• Check all plug connections are correctly tted.
• Prevent trip hazards by routing hoses appropriately.
• Fasten and x all hoses in such a way that they cannot make any percussive movements.
• Install the inlet and drain lines for condensate as xed pipes.
2.5.6 Maintenance
Improperly carrying out maintenance and repair work may result in serious injury or death.
For safe maintenance and repairs, observe the following:
• Before starting work, bleed the pressurized product and accessories and lock them out so that they
cannot be pressurized by accident.
• Before starting work, cut o the condensate feed to the product and divert the incoming condensate into
a separate container.
• Only use materials approved for the respective application.
• Use only suitable tools in perfect condition.
• Only use cleaned pipes and hoses that are free of dirt and corrosion.
• Do not use abrasive or aggressive cleaning agents or solvents that could damage the external coating (e.g.
labels, type plate, corrosion protection, etc.).
• Do not clean or operate the device with hard or pointed implements.
• Make sure to only use the specied materials and uids for cleaning.
• Comply with all applicable hygiene regulations and regional and internal hygiene rules and standards.
• Ensure order and cleanliness during maintenance and repair work. Prevent impurities from penetrating
into the opened product or accessories. Store dismantled components and accessories directly in a safe
place.
• After completing maintenance and repair work, remove all tools and cleaning agents used, as well as all
parts that are no longer needed, from the work area.
• Only dispose of the product and accessories once they have been cleaned and are free of any residual
uids.
• All components, assemblies, operating, auxiliary materials and cleaning agents must be disposed of
appropriately and according to regional statutory specications and provisions.
• Dispose of electrical and electronic components through a specialized disposal company or return them
to the manufacturer.
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2.5.7 Handling hazardous substances
Substances contained in the condensate that are hazardous to health and the environment can irritate and
damage the skin, eyes and mucous membranes on contact. In addition, condensate contaminated with
pollutants must not be allowed to enter the sewerage system, water bodies or the ground.
For the safe handling of polluted condensate, observe the following:
• Use suitable personal protective equipment when handling condensate.
• Collect and dispose of leaked or spilled condensate in accordance with the locally applicable legal
requirements and regulations.
2.5.8 Use of spare parts, accessories or materials
Use of incorrect spare parts, accessories, materials, auxiliary and operating materials, may result in death or
serious injury. Malfunction, device failure or material damage may occur.
• Only use undamaged original parts, auxiliary and operating materials specied by the manufacturer in
carrying out all work.
• Only use materials permitted for the specic purpose and suitable tools in proper condition.
• Only use cleaned pipelines free from dirt and corrosion.
• Only use electrical components and materials that comply with the regionally applicable legal
requirements and regulations (standards, directives, etc.) for electrical safety.
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2.6 Warning notices
Warning notices caution against dangers in handling the product and accessories.
Observe the warning notices in order to avoid accidents, personal injury and property damage as well as
impairments in operation.
Structural design:
SIGNAL WORD Type and source of danger!
Symbol
Possible consequences if the hazard is not observed
• Measures to avoid the hazard
Signal words:
DANGER Imminent danger
Consequences of non-compliance: Death or severe personal injury
WARNING Imminent danger
Consequences of non-compliance: Death or severe personal injury are possible
CAUTION Potential danger
Consequences of non-compliance: Personal injury or damage to property is possible
NOTICE
Additional information
Consequences of non-compliance: Property damage and disadvantages in operation
are possible. No danger to personnel or safe operation.
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3. Product information
3.1 Product overview
3.1.1 QWIK‑PURE®CS 400
1
3
4
5
6
7
8
2
10
9
11
12
No. Description / explanation No. Description / explanation
[1] Pressure relief chamber [7] Locking device
[2] Fixing screw [8] Collector
[3] Connecting pipe [9] Riser duct
[4] Clean water tank [10] Filter cartridge
[5] Reference turbidity tube [11] End cap
[6] Foot [12] Level indicator
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3.2 How it works
1
3
B
10
9
4
8
A
The condensate is fed from the condensate collection line via the condensate inlet [A] into the pressure relief
chamber [1]. In the pressure relief chamber [1], entrained compressed air is separated before the condensate
ows through the connecting pipe [3] into the lter cartridge [10].
The condensate ows through the lter cartridge [10] into the collector [8].
The puried condensate is fed from the collector [8] via the riser duct [9] into the clean water tank [4]. The
puried condensate is fed into the waste water connection via the condensate drain port [B] of the clean
water tank [4] .
If the lter cartridge [10] is saturated with oil, the lter cartridge [10] will need to be replaced (see section
“9.3.2 Replace lter cartridges” on page 42).
A level indicator [12] is integrated into the pressure relief chamber [1]. If the lling level in the pressure relief
chamber [1] rises as a result of impaired condensate ow (see section “14. Troubleshooting” on page 61),
the level indicator [12] will be pushed up so that the red marking on the level indicator [12] will become
visible.
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3.3 Type plate
QWIK-PURE®CS 400
BEKO TECHNOLOGIES GmbH
Im Taubental 7
41468 Neuss
www.beko-technologies.com
Made in Germany
12345687
M/N: 4058810
S/N: 12345687
Year: 05/2023
Qmax.: 12,7 l/h / 3.36 gal/h
PS: 16 bar(ü) / 230 psi(g)
Tamb.: +5 °C … +50 °C / +41…+122°F
m: 50 kg / 110.2 lbs
1
2
4
6
7
5
3
8
9
10
12
13
11
No. Description / explanation
[1] Product name
[2] Material number
[3] Serial number
[4] Month and year of manufacture
[5] Maximum condensate ow rate
[6] Maximum operating pressure
[7] Ambient temperature
[8] Maximum operating weight
[9] “Read and understand the installation and operation manual” instruction symbol
[10] Manufacturer contact information
[11] QR code for downloading the product-specic documentation
[12] Bar code
[13] Size
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3.4 Scope of delivery
The size and further delivery details are provided in the contractual documents.
Image Description / explanation
QWIK-PURE®10
02-556
CS RYCHLÝ NÁVOD K OBSLUZE KO 빠른 시작 가이드
DE SCHNELLSTARTANLEITUNG NL SNELSTARTGIDS
EN QUICKSTART GUIDE PL SKRÓCONA INSTRUKCJA OBSŁUGI
ES GUÍA DE INICIO RÁPIDO PT GUIADE ARRANQUE RÁPIDO
FR GUIDE DE DÉMARRAGE RAPIDE SL PRIROČNIK ZA HITER ZAGON
IT GUIDAALL‘AVVIO RAPIDO SV SNABBSTARTSGUIDE
JP クイックスタートガイド ZH 快速入门说明书
Quick Start Guide
Pressure relief chamber
Foot
Collector 1 x 1 lter cartridge
Connecting pipe
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Image Description / explanation
Filter cartridge
Elbow connector with union nut and at gasket
Fixing screw
Riser duct
End cap
Locking device, foot
Reference turbidity tube
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4. Technical data
4.1 QWIK‑PURE®CS operating parameters
Parameter QWIK-PURE®CS 400
Relative ambient air humidity ≤10 … 80%, without condensate
Maximum operating altitude above sea level 2000 m
2187.23 yd
Maximum operating pressure at condensate inlet 16 bar(g)
230 psi(g)
Minimum / maximum operating temperature, uids
and environment
+5 … +50 °C
+41 … +122 °F
Maximum condensate ow rate*1 12.7 l/h
3.36 gal/h
Condensate inlet port
3 x G1/2”, male thread,
1 x G1”, male thread,
Hose connection:
1 x 25 mm (0.98 in), male,
1 x 13 mm (0.52 in), male
Condensate drain port 25 mm (0.98 in), male
Hose connection
Fluids Compressor condensate, oil-contaminated
Maximum operating weight 50 kg
110.2 lbs
Maximum oil concentration at condensate drain
port*1
10 mg/l
10 ppm
*1 Performance data according to national technical approval issued by DIBt (Deutsches Institut für
Bautechnik)
4.2 Storage parameters
Parameter QWIK-PURE®CS 400
Minimum / maximum temperature +5 °C … +50 °C
+33.8 °F … +122 °F
Relative ambient air humidity ≤10 … 80%, without condensate
Empty weight 13.5 kg
29.8 lbs
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4.3 Materials
Component Material
Filter cartridge Plastic blend and cellulose
Pressure relief chamber Polyethylene (PE)
Condensate inlet
Polyamide (PA)
Polypropylene (PP)
Stainless steel (VA)
Connecting pipe Polyethylene (PE)
Clean water tank Polyethylene (PE)
Foot Polyethylene (PE)
Collector Polyethylene (PE)
4.4 Dimensions
X2
Y2
X1
Y7
Y5
Y6
Y4
Y3
No. [mm] [in] No. [mm] [in]
[X1] 625 24.61 [Y3] 1482 58.35
[X2] 600 23.62 [Y4] 1408 55.43
[X3] -- -- [Y5] 722 28.43
[Y1] -- -- [Y6] 639 25.16
[Y2] 540 21.26 [Y7] 327 12.87
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