Beko CLEARPOINT V 80 User manual

EN
Installation and Operation Manual
Activated Carbon Tower
CLEARPOINT® V
Model 80 – 800
READ MANUAL BEFORE INSTALLATION AND OPERATION

CLEARPOINT V®Series Activated Carbon Tower (Rev. D)
2
Contents
1. SAFETY AND SYSTEM PRECAUTIONS 5
 1.1DenitionoftheSafetySymbols 5
 1.2OperationalWarnings 5
2. INSPECTION AND TRANSPORTATION 6
3. TECHNICAL SPECIFICATIONS AND GENERAL FUNCTION 6
 3.1TechnicalDatabyModelSize 6
3.2 Correction Factors 7
3.3 General Function 8
 3.4FlowDiagram 9
4. INSTALLATION 9
 4.1DesignandUseoftheActivatedCarbonTower 9
4.2 Location and Installation 10
 4.3OptimalInstallationDiagram 12
5. ACTIVATED CARBON TOWER OPERATION 13
 5.1Start-Up 13
  5.1.1VericationPriortoStart-up 13
  5.1.2ActivatedCarbonFillProcedure 13
  5.1.3Start-upProcedures 14
 5.2IsolationandShutDownProcedure 14

CLEARPOINT V®Series Activated Carbon Tower (Rev. D) 3
6. MAINTENANCE AND SERVICE 15
 6.1MaintenanceandServiceInformation 15
  6.1.1RoutineMaintenance 15
  6.1.2ActivatedCarbonReplacement 15
 6.2.MaintenanceandSpareParts 16
  6.2.1RequiredMaintenanceParts 16
7. TROUBLESHOOTING GUIDE 17
8. DISMANTLING OF THE ACTIVATED CARBON TOWER 17
9. GENERAL DESCRIPTION OF PARTS 17
For technical product support please call [phone] and select Option 2

CLEARPOINT V®Series Activated Carbon Tower (Rev. D)
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1. SAFETY AND SYSTEM PRECAUTIONS
1.1 DenitionoftheSafetySymbols
Beforeattemptingany
service,pleasereadthe
manual
General Warning:
Riskofdamageor
injury
Electrical Hazard:
Possibilityofelectro-
cution
Warning:
Under pressure
Warning:
Hightemperature
Warning:
Non-breathableair
Warning:
Water cannot be used
toextinguishre
Warning:
Donotoperateifparts
aremissingorhave
beentamperedwith
Warning:
Machinelevelnoise
mayexceed85dBA
Warning:
Personal pro-
tectionrequired
Warning:
All work to be per-
formedbyqualied
personnelonly
Operationsthatcanbe
performedbyqualied
operators1
Compressedairinletconnection Compressedairoutletconnection Connectionpointforcondensatedrain
1 Onlyexperiencedandtrainedpersonnelfamiliarwithalloftherelevantlaws,rulesandregulations,capabletoperformtheneededactivities
andtoidentifyandavoidpossibledangeroussituationswhilehandling,installing,usingandservicingthemachine.
1.2 Operational Warnings
WARNING: VESSELS UNDER PRESSURE
 + Inmostcountries,states,citiesand/orlocalmunicipalitiestheinstallation,operationandmaintenanceof
deviceswherepressurevesselsareinusearesubjecttolocalboilerandpressurevesselregulations.
 + Theenduserisresponsibleforfollowingalloftherelevantlaws,rulesandregulationsandensuringthat
onlyexperiencedandtrainedpersonnelinstalland/oroperatetheadsorber.
 + Inmostcountries,states,citiesand/orlocalmunicipalitiestheinstallationmayonlybecarriedoutby
alicensedinstallationcompany.Inspectionsmustbecarriedoutbyaqualiedandlicensedthird-partyrmin
accordancewithallapplicablelaws,rulesandregulationsfortheregionwheretheadsorberisinstalled.
 + ThepressurevesselsusedinthisdevicearebuiltaccordingtotheAmericanSocietyofMechanical
Engineers (ASME) standard Section 8, Division 1.
CompressedAirWarning:
Compressedairisahighlydangerousenergysource.
 + Neverworkontheadsorberwhilecomponentsareunderpressure.
 + Neverpointthecompressedairstreamorthecondensatedrainoutlettowardsanybody.
Theenduserisresponsiblefortheinstallationoftheadsorberaslaidoutinthismanual.Ifpropercommissioning
stepsarenotfollowed,thewarrantywillbevoidanddangeroussituationsinvolvinginjuryordeathand/or
damagestothemachinecouldoccur.
Onlyqualiedpersonnelcanuseandserviceelectricallypowereddevices.Beforeattemptinganymaintenance:
 + Ensurethatnopartofthemachineispoweredandislockedoutoftheelectricalmainsbyfollowing
proper“Lock-out,Tag-out”proceduresandrequirements.
 + Ensurethatnopartoftheadsorberisunderpressurebyisolatingtheadsorberfromthecompressedair
system.
Anychangetothemachineortothestandardoperatingparameters(seepage5),ifnotpreviouslyveriedand
authorizedbythemanufacturer,inadditiontocreatingapotentiallydangeroussituation,willvoidthewarranty.

CLEARPOINT V®Series Activated Carbon Tower (Rev. D) 6
2. INSPECTION AND INSTALLATION
2.1 IncomingInspectionandTransportation
Alladsorbersaretestedandinspectedatthefactorypriortoshipping.Thoroughlyinspectandverifytheintegrity
ofthepackaginguponreceiptandnoteanydamageonthefreightbill.Placetheunitascloseaspossibletothe
installationpointbeforeunpackingthecontentsandinspectforconcealeddamage.Freightclaimsaretobeledwith
thecarrierimmediatelyandthemanufacturer’stechnicalservicedepartmentnotiedthereafter.
+ Tomovethepackagedunit,wesuggesttheuseofasuitablecraneorforklift.Wedonotrecommendmoving
theunitbyanyhandoperatedormanualmechanism.
+ Handlewithcare.Heavyblowscouldcauseirreparabledamage.
+ Evenwhenpackaged,keepthemachineprotectedfromsevereweather.
The packaging materials are recyclable. Each material must be properly disposed in a manner complying
with the rules and regulaons of the local municipality government.
3. TECHNICAL SPECIFICATIONS AND GENERAL FUNCTION
3.1 TechnicalDatabyModelSize
CLEARPOINT V Model Size 80 100 120 160 200 250 300 400 500 650 800
Flow Rate scfm 80 100 120 160 200 250 300 400 500 650 800
Inlet / Outlet Connecon in. (NPT) 3/4 1 1 1 ¼ 1 ¼ 1 ½ 1 ½ 2 2 2 ½ 2 ½
Height (A) in. 58 70 70 70 70 77 77 68 78 74 72
Width (B) in. 11 11 11 14 14 16 16 17 19 22 24
Depth (C) in. 16 17 17 19 19 23 23 24 26 29 31
Adsorbent Material Acvated Carbon ⅛”
Total per Adsorber Lbs. 41 51 51 77 77 127 127 149 225 271 338
Maximum Inlet Relave Humidity % 30
Maximum Inlet Oil Aerosol Content mg/m30.01
Minimum Ambient Temperature °F 40
Maximum Ambient Temperature °F 120
Standard Inlet Air Temperature °F 100
Maximum Inlet Air Temperature °F 120
Standard Air Pressure psig 100
Maximum Air Pressure psig 150

CLEARPOINT V®Series Activated Carbon Tower (Rev. D)
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UnitratingsadheretothefollowinginletconditionsperISO7183,Table2,OptionA2:
 + InletCompressedAirTemperature100°F(38°C)
 + InletCompressedAirPressure100psig(7bar)
 + MaximumAmbientAirTemperature100°F(38°C)
 + InletCompressedAirRelativeHumidity100%(Saturated)
SCFMisdenedasthevolumeoffreeairincubicfeetperminutemeasuredat14.696psia(1.013bara)at68°F(20°C)
temperaturewith0%relativehumidity(0WVP).
3.2 Correction Factors
Correcon Factors
60 psig 70 psig 80 psig 90 psig 100 psig 110 psig 120 psig 130 psig 140 psig 150 psig
correcon
factor 0.65 0.74 0.83 0.91 1.00 1.12 1.16 1.20 1.25 1.29
Howtodetermineadsorbercapacityatoperatingconditions:Howtoselecttheadsorberforactualconditions:
ADJUSTED CAPACITY = ADJUSTED CAPACITY =
StandardFlowRatexCorrectionFactor   SystemFlowRate÷CorrectionFactor
Example:       Example:
AdsorberModel: CLEARPOINT®V250   SystemFlowRate: 300scfm
StandardFlowRate: 250scfm    OperatingConditions: 130psig
OperatingConditions: 110psig/110°F   ADJUSTEDCAPACITY=300scfm÷1.20=250scfm
ADJUSTEDCAPACITY=250scfmx1.12-280scfm  SelectModel:  CLEARPOINT®V250

CLEARPOINT V®Series Activated Carbon Tower (Rev. D) 8
3.3 General Function
TheCLEARPOINT®Vactivatedcarbontowersuseasinglepressurevessel,lledwithanAdsorptionmaterial
(1/8”activatedcarbonasstandard)toremoveoilaerosolandoilvaporfromthecompressedairsystem.As
thecompressedairowsacrosstheactivatedcarbon,oilaerosolandoilvaporadsorbontothesurfaceand
poresthusremovingit.
Duringthisprocess,thereisnoregenerationoftheactivatedcarbon.Asaresult,itwillbecomesaturated
overtimeandmustbereplacedasitwillnolongerfunctiontoremoveoil.
Toachievemaximumeectivenessoftheactivatedcarbon,pretreatmentofthecompressedairisrequired.
Oilaerosolsmustnotexistinhighconcentrationabove0.01mg/m3and,thecompressedairshouldbepre
driedwitharelativehumiditynotexceeding30%.
Otherconditionsthatmayaecttheoperatinglifeofanactivatedcarbontowerare:
+ Highervolumeow
+ Higherconcentrationofoilaerosols
+ Increased operating pressure
+ Increaserelativehumidity
Duringoperation,thereisapossibilityforactivatedcarbonsolidparticles(asnepowder)tobereleased,
thatareparticularlyabrasiveandcanbeextremelydamagingtodownstreamcomponentsandusers.
Fortheabovereasons,itisrequiredthatthecompressedairsystembeforeandafterthecarbontower,be
equippedwiththefollowing:
+30% RH or better pre-dryer;achievedwitheitherarefrigerationordesiccantdryer
+0.01micronltrationgradecoalescingpre-lterwithdierentialpressuregaugeandoatdrain
(automaticdrainoptional)
+1.0micronltrationgradeparticulatepost-lter(dierentialgaugeoptional)andmanualdrain
Thepurposeofthecarbontoweristheseparationofoilaerosolandoilvaporincompressed
air.Itisnotintendedtoseparateothercontaminantsthatarepresentincompressedair.The
compressedairoutputfromthisunitcannotbeusedforrespirationpurposesofanykind.

CLEARPOINT V®Series Activated Carbon Tower (Rev. D)
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3.4FlowDiagram
Number Name Number Name
10.01µmPre-lterwithFloatDrain 3Vessel Pressure Gauge
2PressureReliefValve 41.0µmPost-FilterwithManualDrain
4. INSTALLATION
4.1 DesignandUseoftheActivatedCarbonTower
TheCLEARPOINT®Vactivatedcarbontowerhasbeendesigned,manufacturedandtestedtobeusedonlyto
separateoilaerosolandoilvaporcontainedincompressedair;anyotheruseisimproper.Themanufacturer
isnotresponsibleforanyproblemsarisingfromtheimproperuseofthismachine.Theenduser,inanyand
allcases,isresponsibleforanyresultingdamages.
Moreover,thecorrectuseofthismachinerequiresthevericationofcertaininstallationconditions,in
particular:
+ Pressure,temperature,owrateandchemicalcompositionoftheincomingcompressedair
+ Ambienttemperatures
Thecarbontowerissuppliedwiththeonlyoperationsleftfortheenduserto:llthetowerwithactivated
carbonandconnecttotheplantwiththeinstructionsgiveninthismanual.

CLEARPOINT V®Series Activated Carbon Tower (Rev. D) 10
4.2 Location and Installation
Seriousconsiderationshouldbegivenwhenselectingtheinstallationsiteforthecarbon
tower,asanimproperlocationcoulddirectlyaecttheproperoperationofthecarbontower.
Thisunitisnotsuitabletobeusedinexplosiveatmospheres,whereriskofrecouldexist,in
thepresenceofgaseousorsolidpollutantsorinoutdoorapplicationsorareasexposedtothe
elements.
Donotusewatertoextinguishreontheunitorinthesurroundingarea.
Machinelevelnoiseattheareaofinstallationcouldbehigherthan85dBA.Installtheunit
inadedicatedareawherepeoplearenotnormallypresent.Theinstallerand/orenduseris
responsibletoinstallpropersafetysignsattheinstallationsite.
Techniciansservicingthecarbontowerinanareawithexcessivenoisemustwearhearingand
eyeprotection.Eachemployeemustselectaproperpersonalprotectiondevice(PPD)hearing
protectorsuchasearmus,earcanalcaps,orearplugsinordertopreventpermanenthearing
damageorloss.
MinimumInstallationRequirements:
+ Selectaclean,dryroomthatisfreeofdustandprotectedfromatmosphericdisturbances.
+ Thefoundationmustbesmooth,horizontallylevel,abletobeartheweightofthecarbontowerand
bevibrationfree
+ Thelocationareamustfallwithintheambientconditionsaslistedinsection3
+ Allowaclearanceofatleast3ftonallsidesofthecarbontowerinordereasilyfacilitateall
maintenanceneeds
+ Whilerecommended,thecarbontowerisnotrequiredtobeanchoredtothesupportingsurface
+ Anupstreamdryerandltrationmustbeinstalled
+ Thelocationofanairreceivertankwillvarydependingoncompressortypeandapplication
Incorrectinstallationmayvoidwarranty.
NOTE:Allpipingconnectionsshouldbeinspectedpriortoinstallationtoensuretheyhave
maintainedtheirintegrityduringshippingandlocatingtheunit.
First,maketheinitialconnectionsasfollows:
1. CoalescingPre-lter
2. Inlet piping including an isolation valve
3. Outlet piping including an isolation valve
4. Particulatepost-lter

CLEARPOINT V®Series Activated Carbon Tower (Rev. D)
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Inletairenteringthecarbontowermustbepretreated.Oilaerosolsmustnotexistinhighconcentration
above0.01mg/m3and,thecompressedairshouldbepredriedwitharelativehumiditynotexceeding30%.
Notfollowingthispracticewillleadtooverloadingthecarbontower,permanentlyreducethecapacity,and
causerapiddeteriorationoftheactivatedcarbonmaterial.
Itisrequiredthatthecompressedairsystembeforeandafterthecarbontower,beequippedwiththefollow-
ing:
+30% RH or betterpre-dryer;achievedwitheitherarefrigerationordesiccantdryer
+0.01micronltrationgradecoalescingpre-lterwithdierentialpressuregaugeandoatdrain
(automaticdrainoptional)
+1.0micronltrationgradeparticulatepost-lter(dierentialgaugeoptional)andmanualdrain
Activatedcarbondusttravelingdownstreamofthecarbontowermaycausecontaminationand/oraccelerat-
edweartoothercomponentsandequipment.Therefore,aparticulatepost-ltershouldbeusedtoprevent
carbondustfromtravelingdownstream.Activatedcarbonisconsideredanuisancedustandproperprecau-
tionsshouldbetakenduringhandling(refertoapplicableSDSsheet).
5. IMPORTANT! Bypasspipingisnecessary.Onlybubbletightvalvesshouldbeused.
6. Pointsofaccessshouldbeprovidedupstreamanddownstreamofthecarbontowerfor
pressureandtemperaturemonitoringpriortonalizingtheinstallation.Theseaccesspointscan
alsoserveasperiodicmonitoringofoilaerosolandoilvaporcarryover,todeterminewhetherthe
carbontowerisperformingoptimally.WerecommendusingMETPOINT®instrumentationto
ensureaccuratemeasurements.
7. Allpipingmustbeadequatelysupportedandatleastofequalsizetothecarbontower
connections.
Beforeanyattemptismadetooperatethecarbontower,theoperatormustthoroughlyreadand
understandthisinstallationandoperationmanual.

CLEARPOINT V®Series Activated Carbon Tower (Rev. D) 12
4.3 OptimalInstallationDiagram
Number Name
1Air Compressor
2Aer Cooler
3CLEARPOINT® Inline Water Separator
4CLEARPOINT® 5.0 micron (Grade G) Filtraon
5Receiver Tank
6CLEARPOINT® 1.0 micron (Grade F) Filtraon
7DRYPOINT® XCp Desiccant Dryer (Shown with CLEARPOINT® Pre and Post-Filtraon
8CLEARPOINT® 0.01 micron (GradeF) Filtraon
9Condensate Drainage Points for BEKOMAT®
10 CLEARPOINT® V Acvated Carbon Tower
11 Dry Air Outlet
Optimalinstallationiswithmoderatelysizedreceiversattheinletandoutletsideofthedryerandcarbon
tower.Thisallowsfortheadditionalfreecoolingandmoisturecollectionaswellasamoreconsistentdry-
erinletowprovidedbyanupstreamreceiverwhileprovidingthemostreliableshopairsupplyduetothe
downstreamreceiver.
Undernocircumstancesshouldthepeakdemandairowexceedthemaximumratedairowofeachsystem
component.

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5. ACTIVATED CARBON TOWER OPERATION
5.1 Start Up
5.1.1 VericationPriortoStartUp
Verifythattheoperatingparametersmatchwiththeacceptablerangesindicatedonthedata
plateofthecarbontower(airpressure,airtemperature,ambienttemperature,etc.).Thisisnot
thesameastheASMEUWplateonthevesselsandmaybelowerthanwhatisstampedonthe
ASME UW plate.
Beforedelivery,eachcarbontowercompletesaqualitycheckforapproval.Nevertheless,theunitcouldbe
damagedduringtransportation.Therefore,wesuggestcheckingtheintegrityofthecarbontowerupon
arrival(seesection3)andobservingthecarbontowerduringthersthoursofoperation.
Thestart-upmustbeperformedbyqualiedpersonnelonly.Itismandatorythatthequalied
personinchargewillverifysafeoperationalconditionscomplyingwiththelocalsafetyand
accidentpreventionrequirements.
Thesamequaliedpersonwillberesponsiblefortheproperandsafeoperationofthecarbon
tower.Neveroperatethecarbontowerifanycomponentismissingorappearsdamaged.
Serviceistobeperformedbyqualiedpersonnelonly.Theenduserisresponsibletoensurethat
thecarbontowerwillneverbeoperatedwithpressurethatexceedsthemaximumpressurerating
oftheunit.Operatingthecarbontoweratapressurehigherthanthemaximumratingcould be
Theinletairtemperatureandairowrateenteringthecarbontowermustbewithinthelimitsindicatedon
thedataplate.
5.1.2 Activated Carbon Fill Procedure
TheCLEARPOINT®Vactivatedcarbontowermaybedeliveredwithoutactivatedcarbonlledinthevessel.
Thisisdonefortheeaseoftransportationandthehighercenterofgravityresultingfromthecarbontower
afteritislled.Activatedcarbonllingshouldonlybedonebyanexperiencedprofessional.Personal
protectionequipment(PPE)mustbeusedwhenllingactivatedcarbonintoacarbontowersuchas:dust
mask,properfullcovereyeprotection,andprotectiveclothingincludinggloves.
1.Makesurethecarbontowerisproperlyplacedintheinstallationlocation.Theunitmaybebolted
downbeforelling.
2.Verifythevesselpressuregaugereadszero(0)psig.
3.Thecarbontower’sactivatedcarbonllportissharedwiththehighpressurereliefvalve.
Therefore,youmustremovethebushingfromtheportthatholdsthevalvebeforellingcanbedone.
4.Fillthecarbontowerwiththecorrectamountofactivatedcarbonaccordingtothespareparts
tableinsecon6.2.1.(afunnelmayhelpinthisprocess)
5.Re-tapethethreadingonthepressurereliefvalve’sbushingwithaTeonsealingtapeandreplace.
6.Verifytherearenoleaksatthepressurereliefvalvelocation.

CLEARPOINT V®Series Activated Carbon Tower (Rev. D) 14
5.1.3 Start-up Procedures
Duringtherststart-uporstart-upafteralongperiodofinactivityorfollowingmaintenance,
thetechnicianmustcomplywiththeinstructionsbelow.Thestart-upmustbeperformedby
qualiedpersonnelonly.
Theemployeethatoperatesthemachinemustwearhearingandeyeprotectionbefore
operatingtheadsorber.Eachemployeemustselectproperpersonalprotectionequipment
anddevice(s)(PPE&PPD).Hearingprotectionsuchasearmus,earcanalcaps,orearplugsis
neededinordertopreventpermanenthearingdamageorloss.
Start-up Sequence
+ Pleasereadandunderstandtheentiremanualbeforeoperatingthecarbontower
+ Verifythatallthestepsofinthepreviouschaptersrelatingtoinstallationhavebeenobserved
+ Verifythattheconnectiontothecompressedairsystemiscorrect
+ Removeanypackagingandothermaterialthatmightobstructtheareaaroundthecarbontower
Beforebringingpressuretotheactivatedcarbontower,yourcompressorshouldberunning,yourcompressed
airsystempressurized,andthecarbontowerbypassedandnotyetpressurized.Withtheadsorberis
bypassedandinisolationfollowthesesteps.
1. SLOWLYopentheinletisolationvalveallowingcompressedairintothecarbontower.It
iscriticalthatthecarbontowerbepressurizedslowlytopreventdamagetotheactivatedcarbon
bed.Keeptheoutletisolationvalveclosedatthistime.
2. SLOWLYopentheoutletisolationvalve.Allvalvesarenowintheiropenpositionsand
compressedairisowingthroughthecarbontoweranddownstream.
3. Closethecarbontowerbypassvalve.Thebypassvalvemustbebubbletighttoprevent
anyoilvaporfromcontaminatingthedryairoutletfromtheadsorber.
4. Checkallpipingforcompressedairleaks.
5.2. ISOLATION AND SHUT DOWN PROCEDURES
Usersoperatingthemachinemustwearhearingandeyeprotection.Eachemployeemustselect
properpersonalprotectiondevice(s)(PPD).Hearingprotectionsuchasearmus,earcanalcaps,
orearplugsarerequiredtopreventpermanenthearingdamageorloss.
Isolation
1. Openthebypassvalve.
2. Closetheoutletisolationvalve.
3. Closetheinletisolationvalve.
Depressurization and Shut Down
1. Openthebypassvalve.
2. Closetheoutletisolationvalve.
3. Closetheinletisolationvalve.
4. Openthemanualballvalvesonanylterswithmanualballvalvestoallowfull
depressurization.Also,leavemanualballvalvesonlteropenduringmaintenanceandservice.
IMPORTANT!Alwaysremoveallpressureanddisconnectallpowerbeforeservicingthe carbon
tower.

CLEARPOINT V®Series Activated Carbon Tower (Rev. D)
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Tobringthecarbontowerbackinuse,followthestart-upprocedureinsection5.1:StartUp
6. MAINTENANCE AND SERVICE
6.1 MaintenanceandServiceInformation
6.1.1 Routine Maintenance
Theservicemustbecarriedoutonlybyaqualiedtechnician.
Beforeanyserviceiscarriedout,alwaysverifythat:
+Theunitisdepressurizedandensuretheunitisisolatedfromthecompressedair
system
Usersoperatingthemachinemustwearhearingandeyeprotection.Eachemployeemust
selectproperpersonalprotectiondevice(s)(PPD).Hearingprotectionsuchasearmus,ear
canalcaps,orearplugsarerequiredtopreventpermanenthearingdamageorloss.
DAILY
+ Checkthedierentialpressureofanyinstalledpreandpostltration
+ Checkthatthetowerpressuregaugereadsfulllinepressure
ANNUALLY
+ Replacethepreandpostlterelements
+ Checktheairqualityforoilaerosolandoilvaporcontent.Replacetheactivated
carbonmaterialinthetowerasnecessary
6.1.2 ActivatedCarbonReplacement
CAUTION:Activatedcarbondustisconsideredanuisancedust.Properprecautionsshould
betakenpriortoreplacingtheactivatedcarbonmaterialinthetower.Pleaserefertothe
SafetyDataSheet(SDS).
1. Isolateandshutdownthecarbontower(seesect.5.2).
2. Placeasuitablecontainerattheedgeofthedrainportonthebottomofthetower.
3. Openthedrainportonthebottomofthetowerandcatchtheactivatedcarboninthe
container.
4. Rellthetowerwiththerecommendedtype,size,andquantityofactivatedcarbon.
Onlyusemanufacturersuppliedactivatedcarbon,whichishighquality,highcapacityactivat-
edcarbondesignedandsizedforthecarbontower.
5. Replacethedrainportusingthreadsealant.
6. Carefullyknockonthesidesofthetowerchamberwhilellingsothattheactivated
carbonwillpacktightly.Somesettlingmayberequiredinordertotthespeciedllamount
intothetower.Tanksizesmaybethesameformultiplemodelssodonotbeconcernedifthe
towerisnotentirelyfull.
7. Activatedcarboncontaminatedwithoilorothersubstancesmayrequiredierent
disposalmethodsandprocedures.ConsulttheappropriateSDSandfollowallapplicablelaws
and regulations regarding disposal.

CLEARPOINT V®Series Activated Carbon Tower (Rev. D) 16
6.2 MAINTENANCE AND SPARE PARTS
Westronglyrecommendstockingthesuggestedsparepartstohelpenableyoutopromptlycarryoutany
requiredmaintenanceand/orreplaceanypartsthatmayfailwithouthavingtowaitforthepartstobedeliv-
ered.Ifyouneedtoreplaceanyotherparts,pleasecontactyourlocaldistributororBEKOTechnologies,Corp.
TechnicalServiceDepartmentat+1(800)235-6797forassistance.
6.2.1 Required Maintenance Parts
Interval DESCRIPTION Order No. 80 100 120 160 200 250 300 400 500 650 800
Annual
Pre-lter Element 0.01 μm
07SX 4038113  
10SX 4038149  
12SX 4038114 
15SX 4038115 
18SX 4038150 
20SX 4038151  
25SX 4038116  
Post-lter Element 1.0 μm
07FX 4038106  
10FX 4038140  
12FX 4038107 
15FX 4038108 
18FX 4038141 
20FX 4038142  
25FX 4038109  
Desiccant Adsorption Material
1/8”ActivatedCarbon
(totalweightinlbs.peradsorber) 4034197 41 51 51 77 77 127 127 149 225 271 338
Pressure Relief Safety Valve
¼”PressureReliefSafetyValve 4026666 
Tower Pressure Gauge
2½”0-160psigPressureGaugeEconomy 4026663 
GaugeClamp 4026665 
Tower Screen
ReplacementTowerScreen onrequest 
Ball Valve
1/4”Male-Female 4034538 
NOTE:Wheninquiringaboutanyotherpartalwaysindicatethedatalistedontheidenticationplate.

CLEARPOINT V®Series Activated Carbon Tower (Rev. D)
17
7. TROUBLESHOOTING GUIDE
Thetroubleshootingandtheeventualchecksmustbeperformedbyqualiedpersonnelonly.
Usersortechniciansoperatingorservicingthemachinemustwearhearingandeyeprotection.
Eachemployeemustselectproperpersonalprotectiondevice(s)(PPD).Hearingprotectionsuchas
earmus,earcanalcaps,orearplugsarerequiredtopreventpermanenthearingdamageorloss.
COMPONENT TROUBLE POSSIBLE CAUSE and SUGGESTED ACTION
 Leak Detected in
acomponent(suchas:
Pressure Gauge, PRV, etc...)
Checkeachcomponenetforconnectionoftting
Retorreplacecomponent
HighOilCarryover Replace activated carbon
8. DISMANTLING OF THE UNIT
Ifthecarbontoweristobedismantledanddisposedofthenitmustbesplitintogroupsofmaterialsofcon-
struction.
Part Material
Acvated Carbon Material Acvated carbon, Oil contaminated
Frame and supports Carbon steel, Powder coated
Piping Galvanized steel, Galvanized malleable iron, Brass, Aluminum
Towers and screens Carbon steel, Stainless steel
Filter housing Aluminum, Epoxy paint
Filter cartridge Filtering material, PVC, Oil
Safety Valves Brass, Bronze
Werecommendcomplyingwiththesafetyrulesandregulationsforthedisposalofeachtypeof
material.Theadsorptionmaterialandtheltercartridgewillcontaindropletsoflubricationoil.
Donotdisposeofthesematerialsintheenvironment.AlllocalGovernmentallawsandregulations
mustbefollowedindisposingoftheabovelistedmaterials.
9. GENERAL DESCRIPTION OF PARTS
+Activated Carbon–Anabsorbentusedforremovingoilvapor.Theproperquantity,size,andtype
arenecessary.
+SafetyReliefValves–Valvesoneachtowertoprotectthevesselsfromoverpressuresituations.The
settingisindicatedoneachvalve.

CLEARPOINT V®Series Activated Carbon Tower (Rev. D) 18

CLEARPOINT V®Series Activated Carbon Tower (Rev. D)
19

CLEARPOINT V®Series Activated Carbon Tower (Rev. D)
For technical product support please call [phone] and select Option 2