Beko CLEARPOINT V 80 User manual

EN
Installation and Operation Manual
Activated Carbon Tower
CLEARPOINT® V
Model 80 – 800
READ MANUAL BEFORE INSTALLATION AND OPERATION

CLEARPOINT V®Series Activated Carbon Tower (Rev. D)
2
Contents
1. SAFETY AND SYSTEM PRECAUTIONS 5
 1.1DenitionoftheSafetySymbols 5
 1.2OperationalWarnings 5
2. INSPECTION AND TRANSPORTATION 6
3. TECHNICAL SPECIFICATIONS AND GENERAL FUNCTION 6
 3.1TechnicalDatabyModelSize 6
3.2 Correction Factors 7
3.3 General Function 8
 3.4FlowDiagram 9
4. INSTALLATION 9
 4.1DesignandUseoftheActivatedCarbonTower 9
4.2 Location and Installation 10
 4.3OptimalInstallationDiagram 12
5. ACTIVATED CARBON TOWER OPERATION 13
 5.1Start-Up 13
  5.1.1VericationPriortoStart-up 13
  5.1.2ActivatedCarbonFillProcedure 13
  5.1.3Start-upProcedures 14
 5.2IsolationandShutDownProcedure 14

CLEARPOINT V®Series Activated Carbon Tower (Rev. D) 3
6. MAINTENANCE AND SERVICE 15
 6.1MaintenanceandServiceInformation 15
  6.1.1RoutineMaintenance 15
  6.1.2ActivatedCarbonReplacement 15
 6.2.MaintenanceandSpareParts 16
  6.2.1RequiredMaintenanceParts 16
7. TROUBLESHOOTING GUIDE 17
8. DISMANTLING OF THE ACTIVATED CARBON TOWER 17
9. GENERAL DESCRIPTION OF PARTS 17
For technical product support please call [phone] and select Option 2

CLEARPOINT V®Series Activated Carbon Tower (Rev. D)
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1. SAFETY AND SYSTEM PRECAUTIONS
1.1 DenitionoftheSafetySymbols
Beforeattemptingany
service,pleasereadthe
manual
General Warning:
Riskofdamageor
injury
Electrical Hazard:
Possibilityofelectro-
cution
Warning:
Under pressure
Warning:
Hightemperature
Warning:
Non-breathableair
Warning:
Water cannot be used
toextinguishre
Warning:
Donotoperateifparts
aremissingorhave
beentamperedwith
Warning:
Machinelevelnoise
mayexceed85dBA
Warning:
Personal pro-
tectionrequired
Warning:
All work to be per-
formedbyqualied
personnelonly
Operationsthatcanbe
performedbyqualied
operators1
Compressedairinletconnection Compressedairoutletconnection Connectionpointforcondensatedrain
1 Onlyexperiencedandtrainedpersonnelfamiliarwithalloftherelevantlaws,rulesandregulations,capabletoperformtheneededactivities
andtoidentifyandavoidpossibledangeroussituationswhilehandling,installing,usingandservicingthemachine.
1.2 Operational Warnings
WARNING: VESSELS UNDER PRESSURE
 + Inmostcountries,states,citiesand/orlocalmunicipalitiestheinstallation,operationandmaintenanceof
deviceswherepressurevesselsareinusearesubjecttolocalboilerandpressurevesselregulations.
 + Theenduserisresponsibleforfollowingalloftherelevantlaws,rulesandregulationsandensuringthat
onlyexperiencedandtrainedpersonnelinstalland/oroperatetheadsorber.
 + Inmostcountries,states,citiesand/orlocalmunicipalitiestheinstallationmayonlybecarriedoutby
alicensedinstallationcompany.Inspectionsmustbecarriedoutbyaqualiedandlicensedthird-partyrmin
accordancewithallapplicablelaws,rulesandregulationsfortheregionwheretheadsorberisinstalled.
 + ThepressurevesselsusedinthisdevicearebuiltaccordingtotheAmericanSocietyofMechanical
Engineers (ASME) standard Section 8, Division 1.
CompressedAirWarning:
Compressedairisahighlydangerousenergysource.
 + Neverworkontheadsorberwhilecomponentsareunderpressure.
 + Neverpointthecompressedairstreamorthecondensatedrainoutlettowardsanybody.
Theenduserisresponsiblefortheinstallationoftheadsorberaslaidoutinthismanual.Ifpropercommissioning
stepsarenotfollowed,thewarrantywillbevoidanddangeroussituationsinvolvinginjuryordeathand/or
damagestothemachinecouldoccur.
Onlyqualiedpersonnelcanuseandserviceelectricallypowereddevices.Beforeattemptinganymaintenance:
 + Ensurethatnopartofthemachineispoweredandislockedoutoftheelectricalmainsbyfollowing
proper“Lock-out,Tag-out”proceduresandrequirements.
 + Ensurethatnopartoftheadsorberisunderpressurebyisolatingtheadsorberfromthecompressedair
system.
Anychangetothemachineortothestandardoperatingparameters(seepage5),ifnotpreviouslyveriedand
authorizedbythemanufacturer,inadditiontocreatingapotentiallydangeroussituation,willvoidthewarranty.

CLEARPOINT V®Series Activated Carbon Tower (Rev. D) 6
2. INSPECTION AND INSTALLATION
2.1 IncomingInspectionandTransportation
Alladsorbersaretestedandinspectedatthefactorypriortoshipping.Thoroughlyinspectandverifytheintegrity
ofthepackaginguponreceiptandnoteanydamageonthefreightbill.Placetheunitascloseaspossibletothe
installationpointbeforeunpackingthecontentsandinspectforconcealeddamage.Freightclaimsaretobeledwith
thecarrierimmediatelyandthemanufacturer’stechnicalservicedepartmentnotiedthereafter.
+ Tomovethepackagedunit,wesuggesttheuseofasuitablecraneorforklift.Wedonotrecommendmoving
theunitbyanyhandoperatedormanualmechanism.
+ Handlewithcare.Heavyblowscouldcauseirreparabledamage.
+ Evenwhenpackaged,keepthemachineprotectedfromsevereweather.
The packaging materials are recyclable. Each material must be properly disposed in a manner complying
with the rules and regulaons of the local municipality government.
3. TECHNICAL SPECIFICATIONS AND GENERAL FUNCTION
3.1 TechnicalDatabyModelSize
CLEARPOINT V Model Size 80 100 120 160 200 250 300 400 500 650 800
Flow Rate scfm 80 100 120 160 200 250 300 400 500 650 800
Inlet / Outlet Connecon in. (NPT) 3/4 1 1 1 ¼ 1 ¼ 1 ½ 1 ½ 2 2 2 ½ 2 ½
Height (A) in. 58 70 70 70 70 77 77 68 78 74 72
Width (B) in. 11 11 11 14 14 16 16 17 19 22 24
Depth (C) in. 16 17 17 19 19 23 23 24 26 29 31
Adsorbent Material Acvated Carbon ⅛”
Total per Adsorber Lbs. 41 51 51 77 77 127 127 149 225 271 338
Maximum Inlet Relave Humidity % 30
Maximum Inlet Oil Aerosol Content mg/m30.01
Minimum Ambient Temperature °F 40
Maximum Ambient Temperature °F 120
Standard Inlet Air Temperature °F 100
Maximum Inlet Air Temperature °F 120
Standard Air Pressure psig 100
Maximum Air Pressure psig 150

CLEARPOINT V®Series Activated Carbon Tower (Rev. D)
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UnitratingsadheretothefollowinginletconditionsperISO7183,Table2,OptionA2:
 + InletCompressedAirTemperature100°F(38°C)
 + InletCompressedAirPressure100psig(7bar)
 + MaximumAmbientAirTemperature100°F(38°C)
 + InletCompressedAirRelativeHumidity100%(Saturated)
SCFMisdenedasthevolumeoffreeairincubicfeetperminutemeasuredat14.696psia(1.013bara)at68°F(20°C)
temperaturewith0%relativehumidity(0WVP).
3.2 Correction Factors
Correcon Factors
60 psig 70 psig 80 psig 90 psig 100 psig 110 psig 120 psig 130 psig 140 psig 150 psig
correcon
factor 0.65 0.74 0.83 0.91 1.00 1.12 1.16 1.20 1.25 1.29
Howtodetermineadsorbercapacityatoperatingconditions:Howtoselecttheadsorberforactualconditions:
ADJUSTED CAPACITY = ADJUSTED CAPACITY =
StandardFlowRatexCorrectionFactor   SystemFlowRate÷CorrectionFactor
Example:       Example:
AdsorberModel: CLEARPOINT®V250   SystemFlowRate: 300scfm
StandardFlowRate: 250scfm    OperatingConditions: 130psig
OperatingConditions: 110psig/110°F   ADJUSTEDCAPACITY=300scfm÷1.20=250scfm
ADJUSTEDCAPACITY=250scfmx1.12-280scfm  SelectModel:  CLEARPOINT®V250

CLEARPOINT V®Series Activated Carbon Tower (Rev. D) 8
3.3 General Function
TheCLEARPOINT®Vactivatedcarbontowersuseasinglepressurevessel,lledwithanAdsorptionmaterial
(1/8”activatedcarbonasstandard)toremoveoilaerosolandoilvaporfromthecompressedairsystem.As
thecompressedairowsacrosstheactivatedcarbon,oilaerosolandoilvaporadsorbontothesurfaceand
poresthusremovingit.
Duringthisprocess,thereisnoregenerationoftheactivatedcarbon.Asaresult,itwillbecomesaturated
overtimeandmustbereplacedasitwillnolongerfunctiontoremoveoil.
Toachievemaximumeectivenessoftheactivatedcarbon,pretreatmentofthecompressedairisrequired.
Oilaerosolsmustnotexistinhighconcentrationabove0.01mg/m3and,thecompressedairshouldbepre
driedwitharelativehumiditynotexceeding30%.
Otherconditionsthatmayaecttheoperatinglifeofanactivatedcarbontowerare:
+ Highervolumeow
+ Higherconcentrationofoilaerosols
+ Increased operating pressure
+ Increaserelativehumidity
Duringoperation,thereisapossibilityforactivatedcarbonsolidparticles(asnepowder)tobereleased,
thatareparticularlyabrasiveandcanbeextremelydamagingtodownstreamcomponentsandusers.
Fortheabovereasons,itisrequiredthatthecompressedairsystembeforeandafterthecarbontower,be
equippedwiththefollowing:
+30% RH or better pre-dryer;achievedwitheitherarefrigerationordesiccantdryer
+0.01micronltrationgradecoalescingpre-lterwithdierentialpressuregaugeandoatdrain
(automaticdrainoptional)
+1.0micronltrationgradeparticulatepost-lter(dierentialgaugeoptional)andmanualdrain
Thepurposeofthecarbontoweristheseparationofoilaerosolandoilvaporincompressed
air.Itisnotintendedtoseparateothercontaminantsthatarepresentincompressedair.The
compressedairoutputfromthisunitcannotbeusedforrespirationpurposesofanykind.

CLEARPOINT V®Series Activated Carbon Tower (Rev. D)
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3.4FlowDiagram
Number Name Number Name
10.01µmPre-lterwithFloatDrain 3Vessel Pressure Gauge
2PressureReliefValve 41.0µmPost-FilterwithManualDrain
4. INSTALLATION
4.1 DesignandUseoftheActivatedCarbonTower
TheCLEARPOINT®Vactivatedcarbontowerhasbeendesigned,manufacturedandtestedtobeusedonlyto
separateoilaerosolandoilvaporcontainedincompressedair;anyotheruseisimproper.Themanufacturer
isnotresponsibleforanyproblemsarisingfromtheimproperuseofthismachine.Theenduser,inanyand
allcases,isresponsibleforanyresultingdamages.
Moreover,thecorrectuseofthismachinerequiresthevericationofcertaininstallationconditions,in
particular:
+ Pressure,temperature,owrateandchemicalcompositionoftheincomingcompressedair
+ Ambienttemperatures
Thecarbontowerissuppliedwiththeonlyoperationsleftfortheenduserto:llthetowerwithactivated
carbonandconnecttotheplantwiththeinstructionsgiveninthismanual.

CLEARPOINT V®Series Activated Carbon Tower (Rev. D) 10
4.2 Location and Installation
Seriousconsiderationshouldbegivenwhenselectingtheinstallationsiteforthecarbon
tower,asanimproperlocationcoulddirectlyaecttheproperoperationofthecarbontower.
Thisunitisnotsuitabletobeusedinexplosiveatmospheres,whereriskofrecouldexist,in
thepresenceofgaseousorsolidpollutantsorinoutdoorapplicationsorareasexposedtothe
elements.
Donotusewatertoextinguishreontheunitorinthesurroundingarea.
Machinelevelnoiseattheareaofinstallationcouldbehigherthan85dBA.Installtheunit
inadedicatedareawherepeoplearenotnormallypresent.Theinstallerand/orenduseris
responsibletoinstallpropersafetysignsattheinstallationsite.
Techniciansservicingthecarbontowerinanareawithexcessivenoisemustwearhearingand
eyeprotection.Eachemployeemustselectaproperpersonalprotectiondevice(PPD)hearing
protectorsuchasearmus,earcanalcaps,orearplugsinordertopreventpermanenthearing
damageorloss.
MinimumInstallationRequirements:
+ Selectaclean,dryroomthatisfreeofdustandprotectedfromatmosphericdisturbances.
+ Thefoundationmustbesmooth,horizontallylevel,abletobeartheweightofthecarbontowerand
bevibrationfree
+ Thelocationareamustfallwithintheambientconditionsaslistedinsection3
+ Allowaclearanceofatleast3ftonallsidesofthecarbontowerinordereasilyfacilitateall
maintenanceneeds
+ Whilerecommended,thecarbontowerisnotrequiredtobeanchoredtothesupportingsurface
+ Anupstreamdryerandltrationmustbeinstalled
+ Thelocationofanairreceivertankwillvarydependingoncompressortypeandapplication
Incorrectinstallationmayvoidwarranty.
NOTE:Allpipingconnectionsshouldbeinspectedpriortoinstallationtoensuretheyhave
maintainedtheirintegrityduringshippingandlocatingtheunit.
First,maketheinitialconnectionsasfollows:
1. CoalescingPre-lter
2. Inlet piping including an isolation valve
3. Outlet piping including an isolation valve
4. Particulatepost-lter

CLEARPOINT V®Series Activated Carbon Tower (Rev. D)
11
Inletairenteringthecarbontowermustbepretreated.Oilaerosolsmustnotexistinhighconcentration
above0.01mg/m3and,thecompressedairshouldbepredriedwitharelativehumiditynotexceeding30%.
Notfollowingthispracticewillleadtooverloadingthecarbontower,permanentlyreducethecapacity,and
causerapiddeteriorationoftheactivatedcarbonmaterial.
Itisrequiredthatthecompressedairsystembeforeandafterthecarbontower,beequippedwiththefollow-
ing:
+30% RH or betterpre-dryer;achievedwitheitherarefrigerationordesiccantdryer
+0.01micronltrationgradecoalescingpre-lterwithdierentialpressuregaugeandoatdrain
(automaticdrainoptional)
+1.0micronltrationgradeparticulatepost-lter(dierentialgaugeoptional)andmanualdrain
Activatedcarbondusttravelingdownstreamofthecarbontowermaycausecontaminationand/oraccelerat-
edweartoothercomponentsandequipment.Therefore,aparticulatepost-ltershouldbeusedtoprevent
carbondustfromtravelingdownstream.Activatedcarbonisconsideredanuisancedustandproperprecau-
tionsshouldbetakenduringhandling(refertoapplicableSDSsheet).
5. IMPORTANT! Bypasspipingisnecessary.Onlybubbletightvalvesshouldbeused.
6. Pointsofaccessshouldbeprovidedupstreamanddownstreamofthecarbontowerfor
pressureandtemperaturemonitoringpriortonalizingtheinstallation.Theseaccesspointscan
alsoserveasperiodicmonitoringofoilaerosolandoilvaporcarryover,todeterminewhetherthe
carbontowerisperformingoptimally.WerecommendusingMETPOINT®instrumentationto
ensureaccuratemeasurements.
7. Allpipingmustbeadequatelysupportedandatleastofequalsizetothecarbontower
connections.
Beforeanyattemptismadetooperatethecarbontower,theoperatormustthoroughlyreadand
understandthisinstallationandoperationmanual.