Beko CLEARPOINT 3eco S040 User manual

EN-US
CLEARPOINT® 3eco coalescing filter
08-309
Original installation and operating manual
> S040
> S045
> S050
> S055
> S075
> S100
> M010
> M012
> M015
> M018
> M019
> M020
> M022
> M023
> M025
> M027
> M030
> M032

Table of contents
1. General.............................................................................................................................................4
1.1 Contact............................................................................................................................................................4
1.2 Installation information and operating manual.....................................................................................4
1.3 Additional valid documents........................................................................................................................4
1.4 Explanation of symbols and pictograms used........................................................................................5
1.4.1 In documentation..............................................................................................................................5
1.4.2 On the device..................................................................................................................................... 6
1.5 Intended use................................................................................................................................................... 7
1.6 Foreseeable misuse ......................................................................................................................................8
1.7 Target audience and personnel .................................................................................................................9
1.8 Responsibilities of the operator ..............................................................................................................10
2. Safety information........................................................................................................................ 11
2.1 Safety instructions and warnings............................................................................................................11
2.1.1 Safe operation..................................................................................................................................11
2.1.2 Pressurized systems .......................................................................................................................11
2.1.3 Electrical voltage.............................................................................................................................11
2.1.4 Transport and storage....................................................................................................................12
2.1.5 Installation........................................................................................................................................12
2.1.6 Maintenance ....................................................................................................................................12
2.1.7 Handling hazardous substances..................................................................................................13
2.1.8 Use of replacement parts, accessories or materials ...............................................................13
2.2 Warning.........................................................................................................................................................14
3. Transport and storage................................................................................................................... 15
4. Product information ..................................................................................................................... 16
4.1 Product description....................................................................................................................................16
4.2 Product overview ........................................................................................................................................16
4.3 Product identication ................................................................................................................................17
4.4 Functional description...............................................................................................................................19
4.4.1 Filtration............................................................................................................................................19
4.4.2 Condensate drainage through oat drain.................................................................................20
4.4.3 Condensate drainage with BEKOMAT®. ..................................................................................21
4.5 Scope of delivery ........................................................................................................................................21
4.6 Type plate......................................................................................................................................................22
4.7 Filter element sticker .................................................................................................................................23
4.8 Maintenance sticker for lter element replacement..........................................................................23
5. Technical data ............................................................................................................................... 24
5.1 Filter performance data.............................................................................................................................24
5.2 Filter element performance data ............................................................................................................26
5.3 Materials .......................................................................................................................................................27
6. Dimensions.................................................................................................................................... 28
7. Installation .................................................................................................................................... 30
7.1 Warning.........................................................................................................................................................30
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7.2 Installation work..........................................................................................................................................31
8. Commissioning.............................................................................................................................. 33
8.1 Warning.........................................................................................................................................................33
8.2 Commissioning work..................................................................................................................................34
9. Operation ...................................................................................................................................... 35
9.1 Warning.........................................................................................................................................................35
10. Maintenance and servicing ........................................................................................................ 36
10.1 Warning.......................................................................................................................................................36
10.2 Maintenance schedule ............................................................................................................................36
10.3 Cleaning ......................................................................................................................................................37
10.3.1 Warning...........................................................................................................................................37
10.3.2 Cleaning work................................................................................................................................37
10.4 Visual inspection.......................................................................................................................................37
10.5 Replacing the oat drain.........................................................................................................................38
10.6 Replace the lter element ......................................................................................................................42
10.7 Leak test......................................................................................................................................................45
11. Shutting down............................................................................................................................. 46
11.1 Warning.......................................................................................................................................................46
12. Disassembly ................................................................................................................................ 47
12.1 Warning.......................................................................................................................................................47
12.2 Disassembly work.....................................................................................................................................48
13. Disposal....................................................................................................................................... 50
13.1 Warning.......................................................................................................................................................50
13.2 Disposal of components ...................................................................................................... 50
14. Spare parts and accessories........................................................................................................ 51
14.1 Replacement parts....................................................................................................................................51
14.2 Accessories top attachments.................................................................................................................52
14.3 Accessories bottom attachments .........................................................................................................53
15. Troubleshooting and repair / FAQ ............................................................................................. 54
16. Product specications and certications .................................................................................. 55
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1. General
1.1 Contact
Manufacturer Service and tools
BEKO TECHNOLOGIES GmbH
Im Taubental 7 | 41468 Neuss
Tel. + 49 2131 988 - 1000
[email protected]
www.beko-technologies.com
BEKO TECHNOLOGIES, Corp.
900 Great Southwest Pkwy SW
Atlanta GA, Tel. [phone]
E-mail: [email protected]
www.bekousa.com
INFORMATION Country specic manufacturer representation
i
The contact to the country-specic manufacturer's representative can be found in the address
mirror on the back or can be established via the contact form on the manufacturer's website.
1.2 Installation information and operating manual
INFORMATION Copyright protection
iThe content of this installation and operating manual, in the form of text, images, photos,
drawings, diagrams, and other illustrations, is copyright protected by the manufacturer. This
applies in particular to copies, translations, microlm versions, and saving and processing this
document in electronic systems.
Publication date Revision version Reason for change Scope of change
10/31/2018 00_03 Change to standards and
directives Initial creation
9/23/2020 01_00 Change of technical data Changes
This installation and operating manual, referred to in the following as the manual, must be legible and must be stored
near the product at all times.
The manual must be included if the product is sold or handed over to another party.
NOTE Observe the manual!
This manual contains all basic information required to safely operate the product, and operators
must read the manual before carrying out all work. Otherwise hazards could occur for personnel
or materials, and functional or operating disruptions could occur.
1.3 Additional valid documents
This manual describes all steps required to install and operate the CLEARPOINT® 3eco coalescing lter.
Further information on installing and operating accessories is provided in the following installation and operating
manuals:
• BEKOMAT® 3x
• CLEARPOINT® dierential pressure gauge
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1.4 Explanation of symbols and pictograms used
The symbols used in the following indicate important and safety-related information that must be observed in handling
the product and to ensure safe and optimal operation.
1.4.1 In documentation
Symbol Description/explanation
General warning symbol (danger, warning, caution)
Warning of pressurized system
Warning of electrical voltage
Observe the installation and operating manual
General instructions
Wear safety shoes
Use respiratory protection protection class FFP 3 (particle ltering half mask)
Wear protective gloves (cut-resistant and liquid-resistant)
Wear safety glasses with side protection (goggles)
iGeneral information
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1.4.2 On the device
Symbol/pictogram Description/explanation
General hazard symbol (danger, warning, caution)
This symbol is indicated on the type plate and maintenance sticker for lter element
replace.
Maintenance sticker for lter element replace
This sticker notes when the lter element should be replaced next and indicates that the
installation and operating manual must be observed.
4038104
W5822635/002
CLEARPOINT
Flow
04FX (04F,04G)
Made in Germany
Filter element sticker
This sticker is on the base of the lter element and provides information on the lter
element and direction of ow.
Eco label
Products with this label feature the special added value of energy saving and are part of the
eco line of BEKO TECHNOLOGIES products.
QR Code
If QR code sticker is axed to the lter housing, the manual is available on the
BEKO TECHNOLOGIES homepage.
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1.5 Intended use
CLEARPOINT®Filters and accessories
The CLEARPOINT®3eco coalescing lter, hereinafter also referred to as lter or product, is used for the ltration of
aerosols and solid particles in pressurized systems.
Any other use besides that described in this manual is deemed improper and poses a risk to personnel and the
environment.
Please observe the following to ensure proper use:
• Read and observe this manual.
• Only use the product and accessories within the operating parameters indicated in the technical data and the agreed
delivery conditions.
• Only operate the product and accessories with media free from corrosive, aggressive, poisonous, ammable,
oxidizing or non-organic components.
In case of doubt, analyze the media or accessories.
• Only use the product and accessories in areas that are free from toxic and corrosive chemicals and gases.
• Only use the product and accessories within a pipeline system designed for the technical data with appropriate
connections, pipe diameters and installation clearances.
• Only use the product and accessories outside of explosion hazard areas.
• Only use the product and accessories away from direct sunlight and heat sources, and outside of areas that may
frost.
• Only combine the product and accessories with recommended products and components indicated in the manual
from BEKO TECHNOLOGIES.
• Comply with the specied maintenance plan.
Before using the product and accessories, the operator must ensure that all conditions and requirements for ensuring
proper use are available.
The product and accessories are designed only for stationary use in commercial or industrial areas. All work described
for mounting, installation, operating, maintenance, disassembly and disposal may only be carried out by skilled technical
personnel.
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1.6 Foreseeable misuse
If the product or accessories are used in a manner other than as described in the chapter “1.5 Intended use” on page
7, this is considered foreseeable misuse. Foreseeable misuse includes using the product or accessories in a manner
not intended by the manufacturer or suppliers, but which may occur due to foreseeable human behavior.
Foreseeable misuse includes:
• Carrying out modications of all kinds, especially constructive and process-related alterations.
• Disabling or failing to use available or recommended safety equipment.
• Using uids for preparation that are not included in uid group 2 in accordance with DGRL 2014/68/EU or contain
aggressive components. If in doubt, a gas analysis or a condensate analysis should be performed.
This list does not claim to be exhaustive, since it is not possible to indicate all possible misuses in advance. If the
operator knows of misuses of the product or accessories that are not listed here, the manufacturer must be informed of
these promptly.
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1.7 Target audience and personnel
This manual is intended for the personnel listed below who are involved in working on the product or its accessories.
INFORMATION Personnel requirements!
iPersonnel may not undertake any actions involving the product or accessories if they are
under the inuence of drugs, medications, alcohol or other substances that may impair their
perception.
Operating personnel
Operating personnel are persons who are able to safely operate the product and accessories through their knowledge
of the manual and through instruction on the product and accessories. The operating personnel is able to recognize
possible malfunctions and dangerous situations independently and to initiate appropriate measures.
Professional technicians - Transport and storage
Transportation and storage technicians are personnel whose training, professional experience and qualications
have given them all the skills necessary to safely complete any actions associated with transportation, to recognize
potential hazards independently and take measures to prevent those hazards.
These skills include, in particular, experience in handling hoists, forklifts and lifting equipment and devices as well as
an understanding of regional applicable laws, standards and directives related to transportation and storage.
Professional technicians - Compressed gas technology
Compressed gas technology technicians are personnel whose training, professional experience and qualications have
given them all the skills necessary to safely complete any actions associated with uids and pressurized systems, to
recognize potential hazards independently and take measures to prevent those hazards.
These skills include, in particular, experience in handling measurement, control and regulation technology as well as an
understanding of regional applicable laws, standards and directives related to compressed gas technology.
Professional technicians - Service
Professional technicians - service personnel are persons who have the skills and qualications for all the
aforementioned denitions concerning professional technicians. Professional technicians - service personnel must be
veriably trained and authorized for all work on the product.
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1.8 Responsibilities of the operator
The operator must ensure the following in order to avoid accidents, disruptions and environmental impacts:
• Before taking any action, check whether this manual belongs to the product.
• The product and accessories are used, maintained and serviced properly.
• All applicable legal requirements, safety regulations, accident prevention and re protection regulations are
observed.
• All specications and operating instructions for safe work and instructions for responding to accidents and res are
accessible at the operating location at all times.
• The product and accessories are used only with the recommended and functional safety equipment.
• All assembly, installation and maintenance work is carried out only by qualied technicians.
• Personnel have the required personal protective equipment, and this equipment is used.
• Suitable technical safety measures are used to ensure that equipment is operated within the permitted operating
parameters.
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2. Safety information
2.1 Safety instructions and warnings
This chapter provides an overview of all important safety aspects for the protection of persons and for the safe and
trouble-free operation of the product and accessories.
The following chapters list the dangers that arise from this product and the accessories even when used as intended.
To minimize the risk of personal injury and material damage and to avoid dangerous situations, observe the safety
instructions listed and comply with the warnings in the other chapters of this manual.
Basic warnings and required qualications of the technical personnel are listed at the beginning of each chapter in the
section "Warnings".
Action-specic warnings are located directly before potentially dangerous action steps or an action sequence.
2.1.1 Safe operation
Starting up and operating the product and accessories outside the permissible limits and operating parameters may
result in serious injury or death. Unauthorized tampering and unauthorized modications to the product and accessories
can result in serious injury or death.
Please observe the following points to ensure safe operation of the product and accessories:
• Use suitable protective equipment for all work on the product or accessories.
• Observe the limit values and operating parameters specied on the type plate and in the instructions.
• Observe the installation and ambient conditions.
• Check whether operating parameters are changed or restricted through the use of permitted accessories.
• Observe the maintenance intervals.
2.1.2 Pressurized systems
Contact with uids that escape quickly or abruptly or through bursting system components can result in serious injury or
death.
For safe handling of pressurized systems, observe the following points:
• Set up a safe area around the work site during all assembly, installation, maintenance and repair work.
• Before starting work, bleed the pressurized system and secure it against unintentional pressurization.
• Before pressurization, check all pipe connections of the system for leak tightness and retighten them if necessary.
• Pressurize the system slowly.
• Avoid pressure shocks and high dierential pressures during operation.
• Compensate vibrations occurring in the pipeline network by using vibration dampers.
2.1.3 Electrical voltage
Contact with electrically live components can result in serious injury or death.
Observe the following points for the safe handling of electrically live components:
• Set up a safe area around the work site during all installation, maintenance and repair work.
• Before starting work, disconnect the product and accessories from the power supply and secure them against
unintentional reconnection.
• Connect the product and accessories to a power supply only when undamaged.
• Observe all applicable regulations (e.g. adjustable VDE 0100 / IEC 60364 / ATEX) during installation.
• Connect the protective conductor (grounding) in accordance with applicable regulations.
• Only operate the product and accessories with a complete and closed cover.
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2.1.4 Transport and storage
Improper transport or storage can lead to personal injury or damage to property.
For safe transport and storage of the product and accessories, observe the following points:
• Use personal protective equipment for all work with packaging material.
• Handle the packaging of the product and the accessories with care.
• Transport and handle the packaged product and accessories according to the labeling on the packaging (observe
attachment points for hoists, center of gravity and orientation such as holding vertically, do not throw, etc.).
• Use proper, functional transportation equipment and hoists.
• Observe permitted transportation and storage parameters.
• Do not store the product and accessories exposed to direct sunlight and heat sources.
2.1.5 Installation
Improper assembly or electrical installation of the product and accessories can result in personal injury and damage to
property, as well as impairment of operation.
For safe assembly and electrical installation, observe the following points:
• Mount the product, the accessories, all parts and materials used free of mechanical tension.
• Check all plug connections for correct seating.
• Avoid the risk of tripping by using appropriate cable and hose guides.
• Avoid mechanical stress on the cables.
• Fasten and x all hoses in such a way that they cannot make any percussive movements.
• Securely pipe the inlet and outlet lines.
2.1.6 Maintenance
Improper performance of maintenance and repair work can result in serious injury or death.
Please observe the following points for safe maintenance and repair:
• Use suitable protective equipment for all maintenance and repair work on the product or accessories.
• Establish a safe area around the work area for all maintenance and repair work.
• Before starting work, bleed the pressurized product and accessories and secure them against unintentional
pressurization.
• Before starting work, disconnect the product and accessories from the power supply and secure them against
unintentional reconnection (log out, tag out).
• Only use materials permitted for the specic purpose and suitable tools in proper condition.
• Only use cleaned pipes and hoses that are free of dirt and corrosion.
• Do not use abrasive or aggressive cleaning agents or solvents that could damage the external coating (e.g. labels,
type plate, corrosion protection, etc.).
• Do not clean or operate the device with hard or pointed implements.
• Use an antistatic, damp cloth for external cleaning.
• Observe the local hygiene regulations.
• Ensure order and cleanliness during maintenance and repair work. Prevent impurities from penetrating into the
opened product or accessories. Store the dismantled components and accessories directly in a safe place.
• After completion of the maintenance and repair work, remove all tools, cleaning media and parts no longer required
from the work location.
• Dispose of the product and accessories only after they have been cleaned and freed of any media residue.
• All components and assemblies, operating and auxiliary materials and cleaning agents must be disposed of
appropriately and according to regional statutory specications and provisions.
• Dispose of electrical and electronic components via a specialist disposal company.
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2.1.7 Handling hazardous substances
Substances contained in the condensate that are hazardous to health and the environment can irritate and damage
the skin, eyes and mucous membranes on contact. In addition, condensate contaminated with pollutants must not be
allowed to enter the sewerage system, water bodies or the ground.
The following points must be observed for safe handling of condensate contaminated with pollutants:
• Use suitable protective equipment when handling condensate.
• Collect and dispose of spilled condensate in accordance with local regulations.
2.1.8 Use of replacement parts, accessories or materials
The use of incorrect replacement parts, accessories or materials, as well as auxiliary and operating materials, may pose
a mortal danger or the danger of severe injuries. Functional and operational disruptions may occur, as well as material
damage.
• Only use undamaged original parts, auxiliary and operating materials specied by the manufacturer in carrying out
all work.
• Only use materials permitted for the specic purpose and suitable tools in proper condition.
• Only use cleaned pipelines free from dirt and corrosion.
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2.2 Warning
Warning notices caution against dangers in handling the product and accessories.
Observe the warning notices in order to avoid accidents, personal injury and damage to property as well as impairments
in operation.
Structure of the warnings:
SIGNAL WORD Type and source of danger!
Symbol
Possible consequences if the hazard is not observed
• Measures to avoid the hazard
Signal words:
DANGER Imminent danger
Consequences of non-compliance: Death or severe personal injury
WARNING Imminent danger
Consequences of non-compliance: Death or severe personal injury are possible
CAUTION Potential danger
Consequences of non-compliance: Personal injury or property damage are possible
NOTICE Additional information
Consequences of non-compliance: Property damage and disadvantages in operation are
possible. No danger to personnel or safe operation.
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3. Transport and storage
WARNING Insucient qualication!
If personnel have insucient qualications, this may result in accidents, personal injury
and property damage as well as operating disruptions while working on the product or its
accessories.
• The work on the product and accessories described in the following may only be carried
out by transportation and storage technicians and must be documented.
CAUTION Improper transportation or storage!
Improper transportation or storage may result in personal injury or property damage.
• Use personal protective equipment for all work with packaging material.
• Handle the packaging of the product and the accessories with care.
• Package all parts with suitable materials in a shock-resistant manner.
• Transport and handle packaging according to the label (observe hoist attachment points
and center of gravity, keep alignment vertical, do not throw, etc.).
• Use proper, functional transportation equipment and hoists.
• Observe permitted transportation and storage parameters.
• Do not store the product and accessories exposed to direct sunlight and heat sources.
NOTICE Handling packaging materials!
The improper disposal of packaging materials may result in environmental damage.
• Dispose of packaging materials in accordance with the regional laws, directives and
guidelines of the country of use.
For permitted storage and transportation conditions see “4.8 Maintenance sticker for lter element replacement”
on page 23.
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4. Product information
4.1 Product description
CLEARPOINT®3eco coalescing lters are used for the ltration of aerosols and solid particles in pressurized systems.
Filter elements with dierent ltration stages can be used depending on the requirements to achieve the desired
compressed air class according to ISO 8573-1.
The condensate produced during ltration can be drained o manually or automatically.
4.2 Product overview
The lter consists of the following components:
4
5
8
9
Fine filter
Type:
Material-no.:
Lot:
Year:
Element:
Elementmat.-no.:
Min./max.working
temperatureTS:
Max.working
pressurePS:
Volume:
Testpressure PT:
Connection:
S040FWF
4002618
201420
2014
04F
4002707
+2... 60 °C / +35 ... +140 °F
1,5.. 16 bar / 22 ... 232 psi
asd
23bar / 334 psi
pipeG 3/8
drainG 1/2
Fluidgroup2
PED97/23/EC / Cat. -
Beko TECHNOLOGIES
http://www.beko-technologies.com
2
6
7
3
1
1a
!
20
Position no. Explanation / description
[1] Inlet at the lter head, additionally labeled with 1a.
[2] Outlet on lter head
[3] Filter head
[4] Filter element
[5] Safety slide with locking screw
[6] Eco label
[7] Type plate
[8] Filter housing with internal sealing ring
[9] Maintenance sticker for lter element replace
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4.3 Product identication
The product designation is indicated on the type plate and consists of numbers and an abbreviation. Each abbreviation
stands for a lter component and is divided into the following categories:
[1] = Size: Housing
[2] = Filter elements
[3] = Top attachments
[4] = Bottom attachments
The following section explains the product designation using the example “S040CWF”:
S040CWF
2
2
3
3
4
1
1
CX FX
S040
S045
S050
S055
S100
S075
M010
M012
M015
M018
M019
M020
M022
M023
M025
M027
M030
M032
SX
C F S
P D W
4
BM F C
Z
Top attachments
Filter elements
Size:
Housing
Bottom
attachments
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Top attachments
Position no. Abbreviation Designation
[3]
PDierential pressure gauge with potential-free contact
DDierential pressure gauge without potential-free contact
W No display device
Filter elements
Position
no. Abbreviation Designation
99.9% Separation
rate solid
particles [μm]
Residual oil
content
[mg/m³]
Compressed
air class in
accordance with
(ISO 8573 - 1)
[2]
CX Coarse lter 2 … 5 ≤ 5 [4: - :4]
FX Fine lter 0.5 … 1 ≤ 0.05 [2: - :2]
SX Superne lter 0.1 … 0.3 ≤ 0.005 [1: - :2]*1
*1Depending on the ambient conditions and operating parameters, class [1: - :1] can also be achieved.
Position no. Model series Size Designation
[1]
S 040
Filter housing
S 045
S 050
S 055
S 075
S 100
M 010
M 012
M 015
M 018
M 019
M 020
M 022
M 023
M 025
M 027
M 030
M 032
Bottom attachments
Position no. Abbreviation Designation
[4]
BBEKOMAT®31, 32, 33
M Manual drain
F Float drain, open when not pressurized (NO - normally open)
Z Float drain, closed when not pressurized (NC - normally closed)
C without condensate drain
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4.4 Functional description
4.4.1 Filtration
In the CLEARPOINT® 3eco coalescing lter, the ow through the lter element is from the inside to the outside. The
pressurized uid ows into the inner area of the lter element and from there through the lter element into the lter
housing. In the process, solids as well as oil and water aerosols are separated in the lter material. Due to gravity, the
liquid components in the lter material move downwards, drip o and collect at the bottom of the lter housing. From
there they are drained o manually or automatically. In the course of time, particles are deposited in the lter material.
As a result, the ow resistance (dierential pressure) of the lter element increases.
The degree of particle load or contamination of the lter element can be read o a dierential pressure gauge.
Additional information is provided in the installation and operating manual included with the dierential pressure
gauge.
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4.4.2 Condensate drainage through oat drain
INFORMATION Condensate drain!
iCondensate drainage depends on the product combination and may vary.
Float drains are mechanical automatic condensate drains whose closing mechanism is triggered by the buoyancy of a
oat [1]. If the condensate [2] in the lter housing rises above a certain level, the buoyancy of the oat [1] opens the
outlet channel [3] for the condensate. The oat closes again when the condensate [1] drops below a certain level. A
small amount of condensate remains in the lter housing.
Two dierent oat drains are used for dicharging the condensate:
• Normally open (NO) - at operating pressure ≤ 0,5 bar(g) / 7.25 psi(g) the oat drain opens
• Normally closed (NC) - the oat drain is closed even at a pressure above 0 bar(g) / psi(g)
Float drain opens Float drain closes
3
2
1
3
2
1
Both types of oat drains are delivered from the factory set in the "automatic drainage" position.
The knurled screw is turned down to the stop.
The oat drain can be set to the "mechanically open" position to test the drain function or to relieve the pressure on the
lter during maintenance work. Turn the knurled screw counterclockwise (left-hand thread) up to the stop.
Automatic drainage Mechanically open
For further information on possible product combinations see “4.3 Product identication” on page 17.
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