Belden Hirschmann MACH104 Series User guide

Mounting Instruction MACH104
Release 07 07/2014
Technical support
https://hirschmann-support.belden.eu.com
Mounting Instruction
Industrial Ethernet Workgroup Switch
MACH104 Full Gigabit Family
MACH104-20TX-F-4PoE...
MACH104-20TX-F...
MACH104-20TX-FR...
V.24USB
Aufkleber MAC-Adresse
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FAULT
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Sb
RM
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911
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MACH104-20TX-F
V.24USB
Aufkleber MAC-Adresse
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FAULT
Sb
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911
10 12
13 15
14 16
17 19
18 20
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MACH104-20TX-FR
V.24USB
Aufkleber MAC-Adresse
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FAULT
Sb
RM
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The naming of copyrighted trademarks in this manual, even when not specially indicated, should
not be taken to mean that these names may be considered as free in the sense of the trademark
and tradename protection law and hence that they may be freely used by anyone.
© 2014 Hirschmann Automation and Control GmbH
Manuals and software are protected by copyright. All rights reserved. The copying, reproduction,
translation, conversion into any electronic medium or machine scannable form is not permitted,
either in whole or in part. An exception is the preparation of a backup copy of the software for
your own use. For devices with embedded software, the end-user license agreement on the
enclosed CD/DVD applies.
The performance features described here are binding only if they have been expressly agreed
when the contract was made. This document was produced by Hirschmann Automation and
Control GmbH according to the best of the company's knowledge. Hirschmann reserves the right
to change the contents of this document without prior notice. Hirschmann can give no guarantee
in respect of the correctness or accuracy of the information in this document.
Hirschmann can accept no responsibility for damages, resulting from the use of the network
components or the associated operating software. In addition, we refer to the conditions of use
specified in the license contract.
You can get the latest version of this manual on the Internet at the Hirschmann product site
(www.hirschmann.com).
Printed in Germany
Hirschmann Automation and Control GmbH
Stuttgarter Str. 45-51
72654 Neckartenzlingen
Germany
Tel.: [phone]
Mounting Instruction 039 722-001-07-0714 – 22.07.2014

Mounting Instruction MACH104
Release 07 07/2014 3
Contents
Safety instructions 4
About this manual 8
Legend 8
1 Description 9
1.1 Display elements 9
1.1.1 Device state 9
1.1.2 Port state 10
1.2 Management interfaces 10
1.2.1 USB interface 10
2 Installation 11
2.1 Wiring and assembling the signal contact 11
2.2 Installing the device and grounding 12
2.2.1 Selecting the assembly location 12
2.2.2 Mounting on a flat surface 12
2.2.3 Mounting in a switch cabinet 12
2.2.4 Mounting on the wall 13
2.2.5 Grounding the device 13
2.3 Operating the device 14
3 Deinstallation 15
3.1 Removing the device 15
4 Technical data 16

4Mounting Instruction MACH104
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Safety instructions
General safety instructions
You operate this device with electricity. The proper and safe operation of
this device depends on proper handling during transportation, proper
storage and assembly, and conscientious operation and maintenance
procedures. Improper use of this device is associated with the risk of
personal injury or property damage.
Read this documentation as well as the safety instructions and warn-
ings before connecting any cables.
Never start operation with damaged components.
The device does not contain any service components. If the device is
not functioning correctly, or if it is damaged, switch off the voltage
supply and return the device to Hirschmann for inspection.
Qualification requirements for personnel
Only allow qualified personnel to work on the device.
Qualified personnel have the following characteristics:
Qualified personnel are properly trained. Training as well as practical
knowledge and experience make up their qualifications. This is the
prerequisite for grounding and labeling circuits, devices, and systems
in accordance with current standards in safety technology.
Qualified personnel are aware of the dangers that exist in their work.
Qualified personnel are familiar with appropriate measures against
these hazards in order to reduce the risk for themselves and others.
Qualified personnel receive training on a regular basis.
Certified usage
Use the device solely for the application cases described in the
Hirschmann product information, including this manual.
Operate the device solely according to the technical specifications.
See “Technical data” on page 16.
WARNING
UNCONTROLLED MACHINE ACTIONS
To avoid uncontrolled machine actions caused by data loss, configure all
the data transmission devices individually.
Before you start any machine which is controlled via data transmission, be
sure to complete the configuration of all data transmission devices.
Failure to follow these instructions can result in death, serious injury,
or equipment damage.

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National and international safety regulations
Verify that the electrical installation meets local or nationally applicable
safety regulations.
Grounding the device
The device is grounded via the operating voltage connections.
Working voltage
The operating voltage is electrically isolated from the housing.
Connect solely an working voltage that corresponds to the type plate
of your device.
Internal fuses are triggered solely in the case of a detected error in the
device. In case of damage or malfunction of the device, turn off the
working voltage and return the device to the plant for inspection.
Only switch on the device when the housing is closed.
Only use connection cables that are permitted for the specified
temperature range.
Relevant for North America:
Only use copper wire/conductors of class 1, 60/75°C or 75°C.
Make sure that the disconnecting device is easily accessible so that
the MACH104 device can be disconnected from the mains voltage.
If you disconnect the device from the mains voltage using
- the plug in the socket
- an on/off switch
it must be easily accessible.
This applies to the following device variants only:
MACH104-20TX-FR...
Pull both non-heating plugs to disconnect the device from mains
voltage.
Housing
Only technicians authorized by the manufacturer are permitted to open
the housing.
Never insert sharp objects (small screwdrivers, wires, etc.) into the
inside of the device.
Keep the ventilation slits free to ensure good air circulation.
Make sure there is at least 3.94 inches (10 cm) of space in front of the
ventilation slits of the housing.
Mount the device horizontally or vertically as a desktop unit, in the
control cabinets.
CE marking
The labeled devices comply with the regulations contained in the following
European directive(s):

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2011/65/EU (RoHS)
Directive of the European Parliament and of the Council on the restriction
of the use of certain hazardous substances in electrical and electronic
equipment.
2004/108/EC (EMC)
Directive of the European Parliament and the council for standardizing the
regulations of member states with regard to electromagnetic compati-
bility.
2006/95/EC
Directive of the European Parliament and the council for standardizing the
regulations of member states with regard to electrical equipment to be
used within specific voltage ranges.
In accordance with the above-named EU directive(s), the EU conformity
declaration will be at the disposal of the relevant authorities at the
following address:
Hirschmann Automation and Control GmbH
Stuttgarter Str. 45-51
72654 Neckartenzlingen
Germany
Tel.: [phone]
The product can be used in the industrial sector.
Interference immunity: EN 61000-6-2
Emitted interference: EN 55022
Warning! This is a class A device. This device can cause interference in
living areas, and in this case the operator may be required to take appro-
priate measures.
Note: The assembly guidelines provided in these instructions must be
strictly adhered to in order to observe the EMC threshold values.
LED or laser components
LED or LASER components according to IEC 60825-1 (2007):
CLASS 1 LASER PRODUCT
CLASS 1 LED PRODUCT
FCC note
This device complies with part 15 of the FCC rules. Operation is subject
to the following two conditions: (1) this device may not cause harmful
interference; (2) this device must accept any interference received,
including interference that may cause undesired operation.

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Appropriate testing has established that this device fulfills the require-
ments of a class A digital device in line with part 15 of the FCC regula-
tions.
These requirements are designed to provide sufficient protection against
interference when the device is being used in a business environment.
The device creates and uses high frequencies and can also radiate high
frequencies, and if it is not installed and used in accordance with this
operating manual, it can cause radio transmission interference. The use
of this device in a living area can also cause interference, and in this case
the user is obliged to cover the costs of removing the interference.
Relevant for rack mounted installations according to
UL 60950-1
Elevated Operating Ambient – If installed in a closed or multi-unit rack
assembly, the operating ambient temperature of the rack environment
may be greater than room ambient. Therefore, consideration should
be given to installing the equipment in an environment compatible with
the maximum ambient temperature of the device.
Reduced Air Flow – Installation of the equipment in a rack should be
such that the amount of air flow required for safe operation of the
equipment is not compromised.
Mechanical Loading – Mounting of the equipment in the rack should
be such that a hazardous condition is not achieved due to uneven
mechanical loading.
Circuit Overloading – Consideration should be given to the connection
of the equipment to the supply circuit and the effect that overloading of
the circuits might have on overcurrent protection and supply wiring.
Appropriate consideration of equipment nameplate ratings should be
used when addressing this concern.
Reliable Earthing – Reliable earthing of rack-mounted equipment
should be maintained. Particular attention should be given to supply
connections other than direct connections to the branch circuit (e.g.
use of power strips)
Recycling note
After usage, this device must be disposed of properly as electronic waste,
in accordance with the current disposal regulations of your county, state,
and country.

8Mounting Instruction MACH104
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About this manual
The “Mounting Instructions” document contains safety instructions and infor-
mation that you require to mount the device.
The following manuals are available as PDF files on the CD/DVD supplied:
Installation user manual with additional information on the device:
– Device description
– Interfaces
– Configuration
– EMC and immunity
– Accessories
Basic Configuration user manual
Redundancy Configuration user manual
Graphical User Interface reference manual
Command Line Interface reference manual
Legend
The symbols used in this manual have the following meanings:
Listing
Work step
Subheading

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1 Description
1.1 Display elements
After the working voltage is set up, the software starts and initializes itself.
Afterwards, the device performs a self-test. During this process, various
LEDs light up.
The process takes around 15 seconds.
Figure 1: MACH104 Display elements
1 - Device status display elements
2 - Port status display elements
1.1.1 Device state
These LEDs provide information about conditions which affect the operation
of the whole device.
The following table applies to the stated device variants only:
MACH104-20TX-FR...
The following table applies to the stated device variants only:
MACH104-20TX-F...
MACH104-20TX-F-4PoE...
LED Display Color Activity Meaning
P Working
voltage
Green Lights up The working voltages 1 and 2 are on.
Yellow Lights up The working voltages 1 or 2 are on.
None The supply voltages 1 and 2 are too low.
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1.1.2 Port state
These LEDs display port-related information.
1.2 Management interfaces
1.2.1 USB interface
The USB socket provides an interface for the local connection of an Auto-
Configuration Adapter. It is used for saving/loading the configuration and for
loading the software.
LED Display Color Activity Meaning
P Working
voltage
Green Lights up Operating voltage is on
None Operating voltage is too low
LED Display Color Activity Meaning
LS Link status None Device detects an invalid or
missing link
Green Lights up Device detects a valid link
Flashes 1 time a period Port is switched to stand-by
Flashes 3 times a period Port is switched off
DA Data traffic Yellow Flashing Device is transmitting and/or
receiving data
LS DA2
LS DA1

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2Installation
Note: Read the safety guidelines under “Safety instructions” on page 4.
2.1 Wiring and assembling the signal contact
Figure 2: 2-pin terminal block
For the signal contact to be connected, make sure the following requirements
are met:
The electrical wires are voltage-free.
The connected voltage is limited by a current limitation device or a fuse.
Observe the electrical threshold values for the signal contact.
See “General technical data” on page 16.
Remove the power connector from the device.
Connect the signal contact wires with the connectors of the terminal block.
Mount the terminal block for the signal contact on the front of the device
using the screw locking. Check whether the terminal block is mounted
correctly and screwed on.
Note: Relevant for North America:
The torque for tightening the terminal block for the signal contact on the
device is 3 lb-in (0.34 Nm).
WARNING
ELECTRIC SHOCK
Never insert sharp objects (small screwdrivers, wires, etc.) into the connec-
tion terminals for the signal lines, and do not touch the terminals!
Non-adherence to these instructions can lead to death, serious
physical injury or material damage.
FAULT

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2.2 Installing the device and grounding
The device can be mounted on a flat surface, in a 19" standard switch
cabinet, or on the wall.
2.2.1 Selecting the assembly location
Select the assembly location according to the safety guidelines (see on
page 4 “Safety instructions”).
When selecting the assembly location, also make sure the following require-
ments are met:
The assembly location can be accessed for maintenance and repair work.
The LED display elements are clearly visible.
Twisted-pair cables are at a sufficient distance from potential sources of
electrical interference, such as power cables.
The device has a separate power source with a ground connection. The
power supply can be interrupted by means of a separate isolator or power
switch. We recommend using overvoltage protection for all devices.
2.2.2 Mounting on a flat surface
Before operating the device on a flat surface, such as a table, fasten the
housing feet supplied at a distance of 2 cm from the corners of the bottom of
the device.
If necessary, remove any dirt from the adhesive surfaces on the bottom
of the device.
Remove the protective foil from the adhesive surface of a housing foot
and attach the housing foot.
2.2.3 Mounting in a switch cabinet
Note: Observe the instructions for installation in 19'' control cabinets
according to UL 60950-1.
See “Relevant for rack mounted installations according to UL 60950-1” on
page 7.
Note: For more information on sliding/mounting rails and how to install them,
please contact your switch cabinet manufacturer.
The devices are designed to be mounted in a 19" switch cabinet.
Make sure there is sufficient ventilation. If necessary, provide a fan for the
19" switch cabinet. This will prevent the basic devices from overheating.
Measure the depth of the 19" switch cabinet so as to allow the power
supply cables to be fitted at the back and the data cables to be fitted at
the front.
Install the sliding/mounting rails in the 19" switch cabinet as instructed by
the manufacturer, and make sure the device is resting on both rails.

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Figure 3: Mounting the MACH104 in the 19" cabinet
Fasten the device by screwing the brackets to the switch cabinet.
Note: When operating the device in an environment with strong vibrations,
you have the option to additionally fasten the back of the device to the switch
cabinet using two brackets.
You can obtain additional brackets as accessories.
2.2.4 Mounting on the wall
Use the pre-mounted brackets included in the delivery.
See figure 4 on page 13.
Additionally attach two brackets to the back of the device.
See figure 4 on page 13.
You can obtain additional brackets as accessories.
Fasten the device by screwing the brackets to the wall.
Figure 4: Vertical mounting on the wall
2.2.5 Grounding the device
The device is grounded via the operating voltage connections.
V.2 4USB
Aufkleber MAC-Adresse
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MACH104-20TX-F

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2.3 Operating the device
Note: Read the safety guidelines under “Working voltage” on page 5.
By connecting the voltage supply via the voltage supply socket(s), you start
the operation of the device.
WARNING
ELECTRIC SHOCK
Connect solely an working voltage that corresponds to the type plate of your
device.
Failure to follow these instructions can result in death, serious injury,
or equipment damage.

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3 Deinstallation
3.1 Removing the device
Disconnect the data cables.
Disable the working voltage.
Disconnect the operating voltage.
Remove the power connector from the device.
To detach the device from the switch cabinet or the wall, remove the
screws from the brackets on the device.
Figure 5: Disassembling the device
V.2 4USB
Aufkleber MAC-Adresse
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FAULT
Sb
RM
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6
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MACH104-20TX-F

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4 Technical data
General technical data
Dimensions See “Dimension drawings” on page 17.
Weight MACH104-20TX-F... 4.2 kg
MACH104-20TX-FR... 4.4 kg
MACH104-20TX-F-4PoE... 4.6 kg
Operating voltage Rated voltage range AC 100 V ... 240 V, 50 Hz ... 60 Hz
Voltage range AC incl.
maximum tolerances
90 V AC - 265 V AC, 47 Hz - 63 Hz
Current consump-
tion
Rated current for devices
without PoE
max. 0.3 A (240 V AC)
max. 0.5 A (100 V AC)
Rated current for devices with
PoE
max. 0.9 A (240 V AC)
max. 1.7 A (100 V AC)
Activation current typ. <40 A at 265 V AC and cold start
PoE power Maximum number of Powered
Devices (PDs)
This applies to the following device vari-
ants only:
MACH104-20TX-F-4PoE...
4 × Powered Device (PD) class 0 (15.4 W)
Power failure
bypass
> 12 ms (115 V AC)
Overload current
protection at input
Non-replaceable fuse
Climatic conditions
during operation
Ambient air temperaturea.
a. Temperature of the ambient air at a distance of 2 inches (5 cm) from the device
+32 °F ... +122 °F (0 °C ... +50 °C)
Humidity 20 % ... 90 %
(non-condensing)
Air pressure minimum 795 hPa (+9842 ft; +2000 m)
maximum 1060 hPa (−1312 ft; −400 m)
Climatic conditions
during storage
Ambient air temperatureb.
b. Temperature of the ambient air at a distance of 2 inches (5 cm) from the device
−4 °F ... +185 °F (−20 °C ...+85 °C)
Humidity 10 % ... 95 %
(non-condensing)
Air pressure minimum 700 hPa (+9842 ft; +3000 m)
maximum 1060 hPa (−1312 ft; −400 m)
Signal contact Switching current max. 1 A, SELV
Switching voltage max. 60 V DC or max. 30 V AC, SELV
Pollution degree 2
Protection classes Laser protection Class 1 in compliance with IEC 60825-1
Degree of protection IP 30

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Dimension drawings
Power consumption/power output
Scope of delivery
MACH104device Maximum
power consumption
Maximum
power output
MACH104-20TX-F... 35 W 119 Btu (IT)/h
MACH104-20TX-FR... 35 W 119 Btu (IT)/h
MACH104-20TX-F-4PoE..., when 4 x
Class 0 Powered Device connected
110 W 170 Btu (IT)/h
Number Article
1× Device
1 × 2-pin terminal block for signal contact
2 × Brackets with fastening screws (pre-mounted)
1 × Housing feet, stick-on
mm
inch
31,75
1.25
462,6
18.21
43,9 1.73
3,3
0.13
3,3
0.13
4,5
0.18
342
13.46
19,3
0.76
19,3
0.76
444
17.48

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Underlying technical standards
The device generally fulfills the norms and standards named in their
current versions.
The device has an approval based on a specific standard or de facto stan-
dard solely if the approval indicator appears on the housing.
If your device has a shipping approval according to Germanischer Lloyd,
you find the approval mark printed on the device label. You will find out
whether your device has other shipping approvals on the Hirschmann
website under www.hirschmann.com in the product information.
1 × Non-heating appliance cable (Euro model)
1 × Mounting instruction
1 × CD/DVD with manual
Number Article

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