Belden HIRSCHMANN MACH4002-48+4G User manual

Installation MACH4002
Release 15 10/2019
Technical support
https://hirschmann-support.belden.com
User Manual
Installation
Modular Industrial Ethernet Backbone Switch
MACH4002 family
P
1LS DA 2345678
M4-8TP-RJ45 LS DA LS DA LS DA LS DA LS DA LS DA LS DA
R
1LS DA 2345678
LS DA LS DA LS DA LS DA LS DA LS DA LS DA
P
1
LS/DA
2345678
147
258
36
M4-FAST 8SFP
P
12345678
147
258
36
P P1P2P3P4
RM RL1 RL2 FAN RUN
L/D FDX 1000 AN TP/FO
RING
PORT STBY LED TEST 21
12
34
LED
MEDIA SLOTS
M4-AIR
SLOT.PORT
USBV.2 4
5.1 5.2 5.3 5.4 6.1
6.2
6.3
6.4
6.5
6.6
6.7
6.8
6.9
6.10
6.11
6.12
6.13
6.14
6.15
6.16
SELECT
LED
MACH 4002 48+4G
FAULT
RL2
LS DA LS DA LS DA LS DA
LS/DA 6.1 6.16 LS/DA
RL1
LS/DA
M4-FAST 8TP-RJ45-PoE
M4-FAST 8SFP
P
1LS DA 2345678
M4-8TP-RJ45 LS DA LS DA LS DA LS DA LS DA LS DA LS DA
R
1LS DA 2345678
LS DA LS DA LS DA LS DA LS DA LS DA LS DA
P
1
LS/DA
2345678
147
258
36
M4-FAST 8SFP
P
12345678
147
258
36
P P1P2P3P4
RM RL1 RL2 FAN RUN
L/D FDX 1000 AN TP/FO
RING
PORT STBY LED TEST 21
12
34
LED
MEDIA SLOTS
M4-AIR
SLOT.PORT
USBV.2 4
5.1 5.2 5.3 6.1
6.2
6.3
6.4
6.5
6.6
6.7
6.8
6.9
6.10
6.11
6.12
6.13
6.14
6.15
6.16
SELECT
LED
MACH 4002 48+4G
FAULT
RL2
LS/DA 6.1 6.16 LS/DA
RL1
LS/DA
M4-FAST 8TP-RJ45-PoE
M4-FAST 8SFP
P
1LS DA 2345678
M4-8TP-RJ45 LS DA LS DA LS DA LS DA LS DA LS DA LS DA
R
1LS DA 2345678
LS DA LS DA LS DA LS DA LS DA LS DA LS DA
P
1
LS/DA
2345678
147
258
36
M4-FAST 8SFP
P
12345678
147
258
36
PP1P2P3P4
RM RL1 RL2 FAN RUN
L/D FDX 1000 AN TP/FO
RING
PORT STBY LED TEST 21
12
34
LED
MEDIA SLOTS
M4-AIR
SLOT.PORT
USBV.2 4
6.1
6.2
6.3
6.4
6.5
6.6
6.7
6.8
6.9
6.10
6.11
6.12
6.13
6.14
6.15
6.16
SELECT
LED
MACH 4002 48+4G
FAULT
RL2
LS/DA 6.1 6.16 LS/DA
RL1
LS/DA
M4-FAST 8TP-RJ45-PoE
M4-FAST 8SFP
MACH 4002-48G
6.1 6.2 6.3 6.4 6.5 6.6 6.7 6.8
P
1LS DA 2345678
M4-8TP-RJ45 LS DA LS DA LS DA LS DA LS DA LS DA LS DA
R
1LS DA 2345678
LS DA LS DA LS DA LS DA LS DA LS DA LS DA
P
1
LS/DA
2345678
147
258
36
M4-FAST 8SFP
P
12345678
147
258
36
P P1P2P3P4
RM RL1 RL2 FAN RUN
L/D FDX 1000 AN TP/FO
RING
PORT STBY LED
TEST 21
12
34
LED
MEDIA SLOTS
M4-AIR
SLOT.PORT
USBV.2 4
5.1 5.2 5.3 6.1
6.2
6.3
6.4
6.5
6.6
6.7
6.8
SELECT
LED
MACH 4002 48+4G
FAULT
RL2
LS/DA 6.1
RL1
LS/DA
M4-FAST 8TP-RJ45-PoE
M4-FAST 8SFP
MACH 4002-24G+3X
P
1LS DA 2345678
M4-8TP-RJ45 LS DA LS DA LS DA LS DA LS DA LS DA LS DA
R
1LS DA 2345678
LS DA LS DA LS DA LS DA LS DA LS DA LS DA
P
1
LS/DA
2345678
147
258
36
M4-FAST 8SFP
P
12345678
147
258
36
P P1P2P3P4
RM RL1 RL2 FAN RUN
L/D FDX 1000 AN TP/FO
RING
PORT STBY LED TEST 21
12
34
LED
MEDIA SLOTS
M4-AIR
SLOT.PORT
USBV.2 4
6.1
6.2
6.3
6.4
6.5
6.6
6.7
6.8
SELECT
LED
MACH 4002 48+4G
FAULT
RL2
LS/DA 6.1
RL1
LS/DA
M4-FAST 8TP-RJ45-PoE
M4-FAST 8SFP
MACH 4002-24G
6.1 6.2 6.3 6.4 6.5 6.6 6.7 6.8
MACH 4002-48+4G
MACH 4002-48G+3X

2019-10-23 Installation MACH4002
Release 15 10/2019
The naming of copyrighted trademarks in this manual, even when not specially indicated, should
not be taken to mean that these names may be considered as free in the sense of the trademark
and tradename protection law and hence that they may be freely used by anyone.
© 2019 Hirschmann Automation and Control GmbH
Manuals and software are protected by copyright. All rights reserved. The copying, reproduction,
translation, conversion into any electronic medium or machine scannable form is not permitted,
either in whole or in part. An exception is the preparation of a backup copy of the software for
your own use.
The performance features described here are binding only if they have been expressly agreed
when the contract was made. This document was produced by Hirschmann Automation and
Control GmbH according to the best of the company's knowledge. Hirschmann reserves the right
to change the contents of this document without prior notice. Hirschmann can give no guarantee
in respect of the correctness or accuracy of the information in this document.
Hirschmann can accept no responsibility for damages, resulting from the use of the network
components or the associated operating software. In addition, we refer to the conditions of use
specified in the license contract.
You can get the latest version of this manual on the Internet at the Hirschmann product site
(www.hirschmann.com).
Hirschmann Automation and Control GmbH
Stuttgarter Str. 45-51
72654 Neckartenzlingen
Germany

Contents
Safety instructions 5
About this manual 11
Legend 12
1 Description 13
1.1 General device description 13
1.2 MACH4002 Basic Device 14
1.3 Supply voltage 18
1.3.1 Supply voltage on the back of the device 19
1.3.2 M4-POWER power unit chassis 20
1.4 Fan 21
1.4.1 M4-AIR plug-in fan 21
1.4.2 Monitoring temperature and fan 23
1.5 Integrated basic board 24
1.5.1 Left area of basic board 24
1.5.2 Right area of basic board 26
1.6 Signal contact 27
1.7 Media modules 27
1.7.1 M4-8TP-RJ45 28
1.7.2 M4-FAST 8TP-RJ45-PoE 28
1.7.3 M4-FAST 8-SFP 28
1.7.4 M4-GIGA 8-SFP 29
1.8 SFP/XFP transceiver 30
1.9 Ethernet ports 30
1.9.1 10/100/1000 Mbit/s twisted pair connection 30
1.9.2 100 Mbit/s F/O connection 31
1.9.3 1000 Mbit/s F/O connection 31
1.9.4 10 Gbit/s F/O connection 31
1.9.5 PoE ports 32
1.9.6 Combo ports 32
1.10 Display elements 33
1.10.1 Device state 33
1.10.2 Port status display 34

4Installation MACH4002
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1.10.3 ACA auto configuration adapter 35
2 Installation 39
2.1 Unpacking and checking 39
2.2 Installing the device and grounding 39
2.2.1 Selecting the assembly location 39
2.2.2 Mounting on a flat surface 40
2.2.3 Mounting in a switch cabinet 40
2.2.4 Grounding 42
2.3 Mounting the power supply unit on the back of the
MACH4002 device 42
2.4 Mounting the power unit chassis,connecting with the
MACH4002 device 43
2.5 Installing the M4-AIR... plug-in fan unit 44
2.6 Installing the plug-in power units in the M4-POWER power
unit chassis 45
2.7 Installing the media modules 46
2.8 Installing SFP/XFP transceivers (optional) 48
2.9 Connecting the supply voltage, starting up 48
2.10 Wiring and assembling the signal contact 49
2.11 Connecting the data lines 50
3 Basic set-up 51
4 Maintenance and service 52
5 Deinstallation 53
5.1 Deinstalling the media modules 53
5.2 Deinstalling the SFP/XFP transceivers 53
5.3 Deinstalling the M4-AIR... plug-in fan unit 54
6 Technical data 55

Installation MACH4002
Release 15 10/2019 5
Safety instructions
Certified usage
Only use the device for application cases that are described in the
Hirschmann product information, including this manual. Only operate the
device according to the technical specifications.
Supply voltage
For every supply voltage to be connected, make sure the following
requirements are met:
Devices with DC power supply are designed for operation with a safety
extra-low voltage. Accordingly, only PELV or SELV circuits with
voltage restrictions in line with IEC/EN 60950-1 may be connected to
the DC supply voltage connections.
The supply voltage complies with the description on the data plate of
your device.
The complete defective plug-in power supply unit must be changed.
For safety reasons, the fuse installed in the plug-in power supply units
may not be changed.
Only switch on the device when the housing is closed. Close all empty
slots with a covering panel.
Screw the power supply units to the housing before connecting the
input voltage.
If you are using the M4-POWER power unit chassis: Check the
configuration of the connection plugs and the power supply cable to
the switch chassis before you connect an external voltage to the M4-
POWER inputs.
Only use connection cables that are permitted for a temperature range
from 0 °C to 60 °C.
Only use copper wire/conductors of class 1, 75 °C.
Only use the M4-POWER CABLE for the redundant power supply.
Only use the M4-POWER power supply unit for the redundant power
supply. Do not connect any other external voltage source.
Use undamaged parts.
Safe grounding
Make sure you ground the devices assembled in the switch cabinet
safely. In particular, check the supply voltage connections if they are not
connected directly to the supply cable (e.g. when using power strips).
Signal contacts (“FAULT”)
Only connect SELV circuits with voltage restrictions in line with IEC/EN
60950-1 to the signal contacts.

6Installation MACH4002
Release 15 10/2019
Shielded ground
The shielded ground wire of the twisted pairs lines is connected to the
front panel as a conductor.
Beware of possible short circuits when connecting a cable section with
conductive shield braiding.
Housing
Only technicians authorized by the manufacturer are permitted to open
the housing.
The device is grounded via the voltage supply socket.
Reduced air flow: Install the device in the switch cabinet in such a way
that ensures sufficient air flow for operating the device safely.
Keep the ventilation slits free to ensure good air circulation.
Make sure there is at least 10 cm of space in front of the ventilation
slits of the housing.
Never operate the device without a plug-in fan.
See “Fan” on page 21.
Never insert sharp objects (narrow screwdrivers, wires, etc.) into the
inside of the product or into the connection terminals for the supply
voltage and the signal contact.
Do not touch the connection terminals for the supply voltage and the
signal contact.
Close all empty slots with a covering panel.
Modules, fans and power supply units of a switched-on device may
only be installed or removed by an electrician.
Fans are subject to natural wear. The failure of one or more fans in the
plug-in fan can have a negative effect on the operation and life span of
the device, or can lead to a total failure.
Therefore, you should use the device's monitoring function for the fan
and the temperature.
Depending on your installation conditions, you can continue operating
your device when one fan fails.
Note the temperature display of your device:
- In the Command Line Interface, with the command: show
temperature.
- In the graphical user interface, in the Basic Settings dialog: system,
temperature
The temperature display must never exceed the maximum value (see
following list):
Device Maximum Value
MACH4002-48+4G +75 °C
MACH4002-24G +80 °C
MACH4002-24G+3XG +80 °C
MACH4002-48G +80 °C
MACH4002-48G+3XG +80 °C

Installation MACH4002
Release 15 10/2019 7
The basic board must not be removed.
Removing the basic board invalidates the guarantee.
The chassis should be installed in the horizontal position.
After the device is switched off, the fan blades continue rotating for a
number of seconds. Do not reach into a rotating fan!
The internal workings of the basic device are not for users! Do not
reach inside a switched-on device because of the danger caused by
high energy densities.
When fully equipped with media modules, the device weighs up to 10
kg. Please comply with the legally stipulated maximum weight when
dealing with heavy objects.
If you are operating the device in a 19" switch cabinet: install sliding/
mounting rails for supporting the weight of the device.
See “Mounting in a switch cabinet” on page 40.
Environment
Only operate the device at the specified ambient temperature
(temperature of the ambient air at a distance of up to 5 cm from the
device) and at the specified relative humidity.
Select the assembly location such that climatic limit values specified in
the technical data are maintained.
Only to be used in an environment with the pollution degree specified
in the technical data.
Increased ambient temperature: When you are operating the device in
a closed switch cabinet or together with other devices in a switch
cabinet, the ambient temperature in the switch cabinet can be higher
than the ambient temperature in the room. Only install the device in an
ambient temperature in line with the maximum ambient temperature
specified by the manufacturer: tmax.
Mechanical stress: Install the device in a switch cabinet in such a way
that rules out hazardous conditions due to severe mechanical stress.
Qualification requirements for personnel
Qualified personnel as understood in this manual and the warning signs,
are persons who are familiar with the setup, assembly, startup, and
operation of this product and are appropriately qualified for their job. This
includes, for example, those persons who have been:
trained or directed or authorized to switch on and off, to ground and to
label power circuits and devices or systems in accordance with current
safety engineering standards;
trained or directed in the care and use of appropriate safety equipment
in accordance with the current standards of safety engineering;
trained in providing first aid.

8Installation MACH4002
Release 15 10/2019
General safety instructions
This device is operated by electricity. You must follow precisely the
prescribed safety requirements for the voltage connections in this
document.
See “Supply voltage” on page 5.
Non-observance of these safety instructions can cause material damage
and/or injuries.
Only appropriately qualified personnel should work on this device or in
its vicinity. The personnel must be thoroughly familiar with all the
warnings and maintenance procedures outlined in this operating
manual.
The proper and safe operation of this device depends on proper
handling during transportation, proper storage and assembly, and
conscientious operation and maintenance procedures.
Never start operation with damaged components.
Only use the devices in accordance with this manual. In particular,
observe all warnings and safety-related information.
Any work that may be required on the electrical installation may only
be carried out by personnel trained for this purpose.
Note: LED or LASER components in compliance with IEC 60825-1
(2007):
CLASS 1 LASER PRODUCT
CLASS 1 LED PRODUCT
National and international safety regulations
Make sure that the electrical installation meets local or nationally
applicable safety regulations.
ESD Guidelines
The media modules are equipped with electrostatically sensitive
components. These can be destroyed, or their life cycles reduced, by the
effects of an electrical field or by a charge equalization if the card is
touched.
For this reason, the cards are packaged in a conductive ESD protective
bag on delivery. The packaging can be reused.

Installation MACH4002
Release 15 10/2019 9
Make sure you adhere to the following protection measures for
electrostatically endangered assemblies:
Create electrical equipotential bonding between yourself and your
environment, e.g. using a wristband, which you clamp to the basic
device (knurled screw of an interface card). When the power supply
cable is connected, the basic device is grounded via the power supply
connection.
Only now do you take the card out of the conductive bag.
Outside the basic device, only store the cards in a conductive ESD
protective bag.
ESD protective field equipment is available for the safe handling of
electrostatically endangered assemblies.
You can find more information about electrostaticically endangered
assemblies in DIN/IEC 47 (Sec) 1330; February 1994 Edition and DIN EN
100 015.
CE marking
The devices comply with the regulations contained in the following
European directives:
2011/65/EU and 2015/863/EU (RoHS)
Directive of the European Parliament and of the Council on the restriction
of the use of certain hazardous substances in electrical and electronic
equipment.
2014/35/EU
Directive of the European Parliament and of the Council on the
harmonisation of the laws of the Member States relating to the making
available on the market of electrical equipment designed for use within
certain voltage limits.
2014/30/EU (EMC)
Directive of the European Parliament and of the Council on the
harmonisation of the laws of the Member States relating to
electromagnetic compatibility.
In accordance with the above-named EU directive(s), the EU conformity
declaration will be at the disposal of the relevant authorities at the
following address:
Hirschmann Automation and Control GmbH
Stuttgarter Str. 45-51
72654 Neckartenzlingen
The product can be used in the industrial sector.
Interference immunity: EN 61000-6-2
Emitted interference: EN 55032
Reliability: EN 60950-1

10 Installation MACH4002
Release 15 10/2019
You will find more information on norms and standards here:
“Underlying norms and standards” on page 64
Warning! This is a class A device. This device can cause interference in
living areas, and in this case the operator may be required to take
appropriate measures.
Note: The assembly guidelines provided in these instructions must be
strictly adhered to in order to observe the EMC threshold values.
FCC note
This device complies with part 15 of the FCC rules. Operation is subject
to the following two conditions: (1) this device may not cause harmful
interference; (2) this device must accept any interference received,
including interference that may cause undesired operation.
Appropriate testing has established that this device fulfills the
requirements of a class A digital device in line with part 15 of the FCC
regulations.
These requirements are designed to provide sufficient protection against
interference when the device is being used in a business environment.
The device creates and uses high frequencies and can also radiate high
frequencies, and if it is not installed and used in accordance with this
operating manual, it can cause radio transmission interference. The use
of this device in a living area can also cause interference, and in this case
the user is obliged to cover the costs of removing the interference.
Recycling note
After usage, this device must be disposed of properly as electronic waste,
in accordance with the current disposal regulations of your county, state,
and country.

Installation MACH4002
Release 15 10/2019 11
About this manual
The “Installation” user manual contains a device description, safety
instructions, a description of the display, and the other information that you
need to install the device.
The following manuals are available as PDF files on the CD/DVD supplied:
Installation user manual
Basic Configuration user manual
Redundancy Configuration user manual
Router Configuration user manual
Reference manual for the graphical user interface
Command Line Interface user manual
The Industrial HiVision Network Management Software provides you with
additional options for smooth configuration and monitoring:
Simultaneous configuration of multiple devices
Graphical user interface with network layout
Auto-topology discovery
Event log
Event handling
Client/server structure
Browser interface
ActiveX control for SCADA integration
SNMP/OPC gateway.
With the Industrial HiVision Network Management software, you increase
your network security in industrial application areas:
Ethernet Early Warning System
Easy monitoring of industrial networks
Fast display
Interface with diagnostic and configuration programs
Low deployment cost

12 Installation MACH4002
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Legend
The symbols used in this manual have the following meanings:
Listing
Work step
Subheading

Installation MACH4002
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1 Description
1.1 General device description
The modular, industry-compatible MACH4002 Gigabit Ethernet system is
used as an industrial backbone system, and also in applications with high
data volumes, such as Voice/Video over IP.
The MACH4002 is a modular, industry-compatible Gigabit Ethernet system
in a 19" chassis that is also suitable for use as an industrial backbone system.
The MACH4002 devices are designed for the special requirements of
industrial automation. They meet the relevant technical standards, provide
very high operational reliability, even under extreme conditions, and also
long-term reliability and flexibility. The power is supplied by an AC or DC
power unit at the back of the device, or it is supplied redundantly via a power
unit chassis with up to three hot-swappable plug-in power units. The switches
and the power unit chassis are suitable for mounting in the 19" rack.
The devices allow you to set up switched industrial Ethernet networks that
conform to the IEEE 802.3 standard.
The HIPER-Ring redundancy concept enables you to quickly carry out a
reconfiguration, and also a simple configuration with only one additional
connection.
The diagnosis LEDs for displaying the operating parameters provide a quick
overview.
There are convenient options for managing the device. Administer your
devices via:
a Web browser
SSH
Telnet
HiDiscovery (Software for putting the device into operation)
management software (such as Industrial HiVision)
a V.24 interface (locally on the device)
The devices provide you with a large range of functions, which the manuals
for the operating software inform you about. You will find these manuals as
PDF files on the enclosed CD/DVD, or you can download them from the
Internet on the Hirschmann product pages (www.hirschmann.com).
The Hirschmann network components help you ensure continuous
communication across all levels of the company.

14 Installation MACH4002
Release 15 10/2019
The addition, to the MACH family of backbone switches, of the RS20/RS22/
RS30/RS32/RS40 switches of the Open Rail family and the MICE family, the
BAT wireless transmission system, the EAGLE security system, and
products for the LION control room, provides continuous communication
across all levels of the company.
1.2 MACH4002 Basic Device
Figure 1: Structure of the basic device (example: MACH4002-48+4G)
1 - Basic board (integrated) ports 5.1 to 5.4
2 - Media module 3 (plug-in unit)
3 - Media module 1 (plug-in unit)
4 - Basic board (integrated) ports 6.1 to 6.16
5 - Media module 4 (plug-in unit)
6 - Media module 2 (plug-in unit)
7 - Back of device: power supply unit
8 - External connection to M4-POWER
9 - External connection to M4-POWER
10 - USB socket
11 - V.24 access for external management
12 - Sixteen TP ports (ports 6.1 to 6.16)
13 - 2 switchable signal contacts
14 - 4 combo ports (ports 5.1 to 5.4)
15 - LED display elements
16 - SELECT button
17 - Label for the LED display elements
18 - Plug-in fan
1 2 3 456789
111314 1215161718 10

Installation MACH4002
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Depending on the MACH4002 device variant, the device provides you with
the following ports and slots for equipping it with media modules:
Figure 2: Ports and media module slots on the MACH4002-24G
1 - Basic board (integrated), ports 6.1 to 6.8, SFP 100/1000 Mbit/s
(alternatively to RJ45 ports 6.1 to 6.8)
2 - Media module 1 (plug-in unit), ports 1.1 to 1.8, 10/100/1000 Mbit/s
3 - Media module 2 (plug-in unit), ports 2.1 to 2.8, 10/100/1000 Mbit/s
4 - Basic board (integrated), ports 6.1 to 6.8, RJ45 10/100/1000 Mbit/s
Figure 3: Ports and media module slots on the MACH4002-24G+3X
1 - Basic board (integrated), ports 5.1 to 5.3, XFP 10 Gbit/s
2 - Media module 1 (plug-in unit), ports 1.1 to 1.8, 10/100/1000 Mbit/s
3 - Media module 2 (plug-in unit), ports 2.1 to 2.8, 10/100/1000 Mbit/s
4 - Basic board (integrated), ports 6.1 to 6.8, RJ45 10/100/1000 Mbit/s
Figure 4: Ports and media module slots on the MACH4002-48+4G
1 - Basic board (integrated), ports 5.1 to 5.4, RJ45 10/100/1000 Mbit/s,
alternatively SFP 1000 Mbit/s
2 - Media module 1 (plug-in unit), ports 1.1 to 1.8, 10/100 Mbit/s
3 - Media module 3 (plug-in unit), ports 3.1 to 3.8, 10/100 Mbit/s
4 - Media module 4 (plug-in unit), ports 4.1 to 4.8, 10/100 Mbit/s
5 - Media module 2 (plug-in unit), ports 2.1 to 2.8, 10/100 Mbit/s
6 - Basic board (integrated), ports 6.1 to 6.16, RJ45 10/100 Mbit/s
P
1LS DA 2345678
M4-8TP-RJ45 LS DA LS DA LS DA LS DA LS DA LS DA LS DA
R
1LS DA 2345678
LS DA LS DA LS DA LS DA LS DA LS DA LS DA
P
1
LS/DA
2345678
147
258
36
M4-FAST8SFP
P
12345678
147
258
36
PP1P2P3P4
RM RL1 RL2 FAN RUN
L/D FDX 1000 AN TP/FO
RING
PORT STBY LED
TEST 21
12
34
LED
MEDIA SLOTS
M4-AIR
SLOT.PORT
USBV.24
6.1
6.2
6.3
6.4
6.5
6.6
6.7
6.8
SELECT
LED
MACH 4002 48+4G
FAULT
RL2
LS/DA6.1
RL1
LS/DA
M4-FAST8TP-RJ45-PoE
M4-FAST8SFP
6.1 6.2 6.3 6.4 6.5 6.6 6.7 6.8
3
4
2
1
P
1LS DA 2345678
M4-8TP-RJ45 LS DA LS DA LS DA LS DA LS DA LS DA LS DA
R
1LS DA 2345678
LS DA LS DA LS DA LS DA LS DA LS DA LS DA
P
1
LS/DA
2345678
147
258
36
M4-FAST8SFP
P
12345678
147
258
36
P P1P2P3P4
RM RL1 RL2 FAN RUN
L/D FDX 1000 AN TP/FO
RING
PORT STBY LED TEST 21
12
34
LED
MEDIA SLOTS
M4-AIR
SLOT.PORT
USBV.24
5.1 5.2 5.3 6.1
6.2
6.3
6.4
6.5
6.6
6.7
6.8
SELECT
LED
MACH 4002 48+4G
FAULT
RL2
LS/DA6.1
RL1
LS/DA
M4-FAST8TP-RJ45-PoE
M4-FAST8SFP
3
4
2
1
P
1LS DA 2345678
M4-8TP-RJ45 LS DA LS DA LS DA LS DA LS DA LS DA LS DA
R
1LS DA 2345678
LS DA LS DA LS DA LS DA LS DA LS DA LS DA
P
1
LS/DA
2345678
147
258
36
M4-FAST8SFP
P
1
2345678
147
258
36
P P1P2P3P4
RM RL1 RL2 FAN RUN
L/D FDX 1000 AN TP/FO
RING
PORT STBY LED TEST 21
12
34
LED
M4-AIR
SLOT.PORT
USBV.24
5.1 5.2 5.3 5.4 6.1
6.2
6.3
6.4
6.5
6.6
6.7
6.8
6.9
6.10
6.11
6.12
6.13
6.14
6.15
6.16
SELECT
LED
MACH 4002 48+4G
FAULT
RL2
LS DA LS DA LS DA LS DA
LS/DA6.1 6.16 LS/DA
RL1
LS/DA
M4-FAST8TP-RJ45-PoE
M4-FAST8SFP 4
5
6
3
2
1
MEDIA SLOTS

16 Installation MACH4002
Release 15 10/2019
Figure 5: Ports and media module slots on the MACH4002-48G
1 - Basic board (integrated), ports 6.1 to 6.8, SFP 100/1000 Mbit/s
(alternatively to RJ45 ports 6.1 to 6.8)
2 - Media module 1 (plug-in unit), ports 1.1 to 1.8, 10/100/1000 Mbit/s
3 - Media module 3 (plug-in unit), ports 3.1 to 3.8, 10/100/1000 Mbit/s
4 - Media module 4 (plug-in unit), ports 4.1 to 4.8, 10/100/1000 Mbit/s
5 - Media module 2 (plug-in unit), ports 2.1 to 2.8, 10/100/1000 Mbit/s
6 - Basic board (integrated), ports 6.1 to 6.16, RJ45 10/100/1000 Mbit/s
Figure 6: Ports and media module slots on the MACH4002-48G+3X
1 - Basic board (integrated), ports 5.1 to 5.3, XFP 10 Gbit/s
2 - Media module 1 (plug-in unit), ports 1.1 to 1.8, 10/100/1000 Mbit/s
3 - Media module 3 (plug-in unit), ports 3.1 to 3.8, 10/100/1000 Mbit/s
4 - Media module 4 (plug-in unit), ports 4.1 to 4.8, 10/100/1000 Mbit/s
5 - Media module 2 (plug-in unit), ports 2.1 to 2.8, 10/100/1000 Mbit/s
6 - Basic board (integrated), ports 6.1 to 6.16, RJ45 10/100/1000 Mbit/s
Basic device Maximum port number of the device,
in brackets number of intalled ports
on the basic board
Max. number
of media
modules
Max. PoE
power
TP ports,
10/100
Mbit/s
TP ports,
10/100/
1000
Mbit/s
TP/SFP
combo
ports,
10/100/
1000 Mbit/s
XFP slots,
10 Gbit/s
10/100
Mbit/s
10/100/
1000
Mbit/s
4002-48+4G 48 (16) - 4 (4a)
a. SFP 1000 Mbit/s
- (-) 4b
b. M4-8TP-RJ45, M4-8TP-RJ45-PoE or M4-FAST 8-SFP
- 137 W
4002-24G - (-) 16 (-) 8 (8c)
c. SFP 100/1000 Mbit/s
- (-) - 2 163 W
4002-48G - (-) 48 (8) 8 (8c) - (-) - 4 110 W
4002-24G+3X - (-) 24 (8) - (-) 3 (3) - 2 157 W
4002-48G+3X - (-) 48 (16) - (-) 3 (3) - 4 106 W
Table 1: Maximum number of ports and media modules and maximum PoE power
P
1LS DA 2345678
M4-8TP-RJ45 LS DA LS DA LS DA LS DA LS DA LS DA LS DA
R
1LS DA 2345678
LS DA LS DA LS DA LS DA LS DA LS DA LS DA
P
1
LS/DA
2345678
147
258
36
M4-FAST8SFP
P
12345678
147
258
36
P P1P2P3P4
RM RL1 RL2 FAN RUN
L/D FDX 1000 AN TP/FO
RING
PORT STBY LED TEST 21
12
34
LED
MEDIA SLOTS
M4-AIR
SLOT.PORT
USBV.24
6.1
6.2
6.3
6.4
6.5
6.6
6.7
6.8
6.9
6.10
6.11
6.12
6.13
6.14
6.15
6.16
SELECT
LED
MACH 4002 48+4G
FAULT
RL2
LS/DA6.1 6.16 LS/DA
RL1
LS/DA
M4-FAST8TP-RJ45-PoE
M4-FAST8SFP
6.1 6.2 6.3 6.4 6.5 6.6 6.7 6.8
4
5
6
3
2
1
P
1LS DA 2345678
M4-8TP-RJ45 LS DA LS DA LS DA LS DA LS DA LS DA LS DA
R
1LS DA 2345678
LS DA LS DA LS DA LS DA LS DA LS DA LS DA
P
1
LS/DA
2345678
147
258
36
M4-FAST8SFP
P
12345678
147
258
36
P P1P2P3P4
RM RL1 RL2 FAN RUN
L/D FDX 1000 AN TP/FO
RING
PORT STBY LED
TEST 21
12
34
LED
MEDIA SLOTS
M4-AIR
SLOT.PORT
USBV.24
5.1 5.2 5.3 6.1
6.2
6.3
6.4
6.5
6.6
6.7
6.8
6.9
6.10
6.11
6.12
6.13
6.14
6.15
6.16
SELECT
LED
MACH 4002 48+4G
FAULT
RL2
LS/DA6.1 6.16 LS/DA
RL1
LS/DA
M4-FAST8TP-RJ45-PoE
M4-FAST8SFP 4
5
6
3
2
1

Installation MACH4002
Release 15 10/2019 17
The devices comply with the specifications of the standards:
ISO/IEC 8802-3u 100BASE-TX/-1000BASE-TX
ISO/IEC 8802-3 100BASE-FX
ISO/IEC 8802-3 1000BASE-SX/LX
ISO/IEC 8802-3 10GBASE-SR/LR
The MACH4002 basic devices are 2 height modules high (approx. 88mm)
and, depending on the device variant and the connected media, they provide
you with
up to 48 Fast Ethernet ports
up to 48 Gigabit Ethernet ports
up to three 10 Gigabit Ethernet ports
See “Maximum number of ports and media modules and maximum PoE
power” on page 16.
You can order the basic devices with different ranges of functions (see on
page 61 “Order numbers/product description”). The software supplied
defines the range of functions:
Software Layer 2 Professional (L2P)
Software Layer 3 Enhanced (L3E), static routing
Software Layer 3 Professional (L3P), Multicast routing
Depending on the device variant, a basic device has 2 or 4 slots for media
modules (media modules 1-2 or 1-4) that are hot-swappable and each
provide 8 Fast Ethernet/Gigabit Ethernet ports. The media modules differ
with regard to the number of interfaces and the media type for connecting
segments.
The integrated basic board is located below the media modules.
The basic board provides the following:
In the MACH4002-48+4G it has 4 Gigabit Ethernet ports (combo ports,
i.e. SFP slots for 1000BASE-SX or 1000BASE-LX and RJ45 sockets for
10/100/1000BASE-TX, media module 5) and 16 Fast Ethernet ports (10/
100BASE-TX, media module 6).
In the MACH4002-24G it has 8 Gigabit Ethernet ports (SFP slots for
100BASE-FX, 1000BASE-SX/LX, media module 6, alternatively to the
RJ45 ports 6.1 to 6.8) and 8 Gigabit Ethernet RJ45 ports (10/100/
1000BASE-TX, media module 6).
In the MACH4002-48G it has 8 Gigabit Ethernet ports (SFP slots for
100BASE-FX, 1000BASE-SX/LX, media module 6, alternatively to the
RJ45 ports 6.1 to 6.8) and 16 Gigabit Ethernet RJ45 ports (10/100/
1000BASE-TX, media module 6).
In the MACH4002-24G+3XP it has three 10-Gigabit Ethernet ports (XFP
slots for 10GBASE-SR/LR, media module 5) and 8 Gigabit Ethernet RJ45
ports (10/100/1000BASE-TX, media module 6).
In the MACH4002-24G+3XP it has three 10-Gigabit Ethernet ports (XFP
slots for 10GBASE-SR/LR, media module 5) and 16 Gigabit Ethernet
RJ45 ports (10/100/1000BASE-TX, media module 6).

18 Installation MACH4002
Release 15 10/2019
Along with the 10-Gigabit (if present), Gigabit and Fast Ethernet ports, the
front of the basic board also has the following connections:
A USB socket for connecting an ACA21-USB AutoConfiguration Adapter
A V.24 socket for the network management connection
Two signal contacts that are integrated on one socket together
The LED display block on the left side of the basic board informs you about
the status of the device. You use the SELECT button to define the meaning
of the LED displays.
At the front left of the basic chassis of the MACH4002, there is a replaceable
plug-in fan.
On the back of the device there is a slot for a power supply unit:
AC plug-in power unit 300 W
24 V DC plug-in power unit 300 W (2 connections coupled via diodes)
48 V DC plug-in power unit 300 W (2 connections coupled via diodes)
The back of the device also has two external inputs
(voltage input Nos. 3 + 4) for the redundant voltage supply via the M4-
POWER power unit chassis.
The M4-POWER power unit chassis enables redundant power supply. The
power supply cable(s) between M4-POWER and MACH4002 is/are
connected at the back of the MACH4002 device.
M4-POWER provides you with 3 slots for plug-in power units:
AC plug-in power unit 300W
24 VDC plug-in power unit 300W (2 connections coupled via diodes)
48 VDC plug-in power unit 300W (2 connections coupled via diodes)
1.3 Supply voltage
On the back of the device there is a slot for a power supply unit (AC or DC)
and two inputs for the redundant power supply via the M4-POWER power
unit chassis. Both inputs are uncoupled.

Installation MACH4002
Release 15 10/2019 19
Figure 7: Back side of the MACH4002 basic device
1 - M4-POWER connection (voltage input P3-1/P3-2, external)
2 - M4-POWER connection (voltage input P4-1/P4-2, external)
3 - Slot for slide-in power supply unit
(voltage input P1 and, if required, P2)
With redundant supply, the power supply unit with the higher output voltage
supplies the device on its own. The supply voltage is electrically isolated from
the housing.
With non-redundant supply of the mains voltage, the device reports a power
failure. You can avoid this message by changing the configuration in the
management, or, with power supply units of the same type, by feeding the
supply voltage in via both inputs.
The 0V connections within a DC module (M4-...-...VDC 300W) are connected
with each other.
The DC modules (M4-...-...VDC 300W) are grounded via the 3-pin DC socket
connection.
Figure 8: Plug connections at the DC socket (external voltage supply)
1.3.1 Supply voltage on the back of the device
Plug-in power units for MACH4002 switch chassis
M4-S-AC/DC 300W
M4-S-24VDC 300W, 2 inputs for redundant power supply
M4-S-48VDC 300W, 2 inputs for redundant power supply
See “Order numbers/product description” on page 61.
Note: The plug-in power units of the M4-POWER power unit chassis
cannot be used for the switch chassis.
123
0V +

20 Installation MACH4002
Release 15 10/2019
1.3.2 M4-POWER power unit chassis
Note: Consider the sequence for the cabling of the power unit chassis.
See “Mounting the power unit chassis, connecting with the MACH4002
device” on page 43.
The M4-POWER power unit chassis enables redundant power supply. It has
three slots for plug-in power units. The plug-in power units can be replaced
during operation (hot-swappable).
Depending on the plug-in power units connected, you can use an M4-
POWER power unit chassis to implement the redundant power supply for
several
MACH4002 devices.
You connect the M4-POWER power units to the M4-POWER connection
on the back of the MACH4002 device using the power supply cable
supplied with the M4-P-xx plug-in power units.
Figure 9: M4-POWER power unit chassis, front side of the device
(mounting with up to 3 power units)
1 - Power unit 1
2 - Power unit 2
3 - Power unit 3
M4-S-48VDC 300W
M4-S-24VDC 300W
M4-S-AC/DC 300W
123