Berner GEDORE 1.06 User manual

Bedienungsanleitung
Zweiarmabzieher-Satz
Artikelnummer:
895342
Sprachen:
en, fr, de, es
BERNER_Bedienungsanleitung_Zweiarmabzieher-Satz_76720[PDF]_de.pdf 2016-11-10

11/2011
Operating instructions
Instrucciones de Manejo
Instructions d‘Emploi
Betriebsanleitung
Pullers 1.06, 1.07, 1.08
Extractores 1.06, 1.07, 1.08
Extracteurs 1.06, 1.07, 1.08
Abzieher 1.06, 1.07, 1.08 02 - 17
18 - 34
35 - 51
52 - 68
www.gedore.com
AVOID INJURY. You MUST read and understand these
Operating Instructions before using the pullers.
EVITE LESIONES. Usted TIENE que leer y entender este manual,
antes de usar los extractores.
EVITER TOUTE BLESSURE. Vous DEVEZ lire et comprendre ce
mode d‘emploi avant d‘utiliser les extracteurs.
VERMEIDE VERLETZUNGEN. Sie MÜSSEN diese Betriebsanleitung
lesen und verstehen, bevor Sie die Abzieher benutzen.

EN
2
Table of Contents
1. Important Safety Information 3
1.1 Safety Warnings 3
Overload Hazard 3
Electrical Shock Hazard 4
1.2 Personal Protective Equipment 4
1.3 Intended Use 5
1.4 Handling 5
1.5 Work Environment 5
2. Product Description 6
3. Preparing the Puller for Use 7
3.1 Assembling the Spindle 7
3.2 Assembling Pulling Legs on the Traverse 7
3.3 Clamping Pulling Legs on the Traverse 9
4. Safe Use 11
4.1 Settings for Pulling 12
4.2 The Pulling Process 13
5. Removing the Puller 15
6. Care and Storage 16
7. Optional Accessories 16
8. Maintenance and Repair 16
9. Environmentally Friendly Disposal 16
10. Technical Data 17

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3
1. Important Safety Information
Read and understand these Operating Instructions before using the puller.
SERIOUS INJURIES or DEATH can result from incorrect use. These Operating
Instructions are part of the puller. They must be kept in a safe place for later use
and be passed along with the puller if it is sold, loaned, or otherwise transferred.
The puller should be used only by TRAINED PERSONNEL who have been
taught how to safely use and handle the puller. Using the puller without proper
training may result in SERIOUS INJURIES or DEATH. If you are unsure of
which puller or attachment to select, or the proper use of the selected puller,
contact GEDORE.
Employers purchasing this puller MUST ensure employees using the puller have
read and understood these Operating Instructions prior to using the puller.
The Operating Instructions MUST be available to the employees for reference
at all times.
1.1 Safety Warnings
Throughout this manual WARNING, CAUTION, NOTICE, and the SAFETY
ALERT SYMBOL will be used.
Indicates a hazardous situation which, if not avoided, could
result in death or serious injury.
Indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury.
Addresses practices not related to personal injury. Relates
to property damage or damage to the puller.
This is the safety alert symbol. It is used to alert you to
potential personal injury hazards. Obey all safety messages
that follow this symbol to avoid possible injury or death.
OVERLOAD HAZARD
The puller can break during use and cause SERIOUS INJURY or DEATH.
NEVER use electric or pneumatic torque multipliers, impact wrenches or
impact drivers.
NEVER lengthen the drive tool for the puller.
NEVER hit the drive tool with a hammer.

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4
ELECTRICAL SHOCK HAZARD
Contact with live electrical parts or circuits could result in SERIOUS
INJURY or DEATH.
ALWAYS DISCONNECT electricity before using puller on or
near electrical parts or circuits.
1.2 Personal Protective Equipment
ALWAYS wear personal protective equipment when using the puller. The
puller can slip or break causing SERIOUS INJURIES.
EYE PROTECTION (see ANSI Z87.1) designed to protect you from FLYING
OBJECTS must be worn when using the puller.
•Particles may fly upward during work with the puller and cause
SERIOUS INJURY to your eyes.
SAFETY GLOVES must be worn when using the puller.
•The puller can slip or break during use causing SERIOUS INJURY to
your fingers and hands.
SAFETY SHOES with slip-resistant soles and steel toe caps (see ASTM
F2413-05) must be worn when using the puller.
•Falling parts can cause SERIOUS INJURY to your feet and toes.
PROTECTIVE SAFETY COVERS should be utilized when using the puller (see
Section 7, Optional Accessories).
•For added safety, GEDORE highly recommends the use of a Protective
Safety Cover when using the puller.
•High forces exerted on the part being pulled can cause breakage and flying
debris, resulting in SERIOUS INJURIES.
•Safety covers provide maximum active-safety protection from suddenly
detaching ball bearings, driving pinions, or other small parts.

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1.3 Intended Use
The puller is designed to remove pulleys, ball bearings, gear wheels, and other
components from shafts and axles.
•DO NOT use the puller for any other purpose.
•MISUSE can lead to SERIOUS INJURY or DEATH.
•DO NOT allow children to use the puller.
1.4 Handling
ELECTRICAL SHOCK HAZARD. ALWAYS DISCONNECT electricity before
using the puller on or near electrical parts or circuits.
Take the following safety precautions to prevent injuries and damage caused by
improper handling and unsafe use of the puller:
Improper handling can result in SERIOUS INJURY or DEATH.
•ALWAYS check the puller for damage before use.
•ALWAYS replace damaged or worn parts before use.
•ALWAYS use only GEDORE original spare parts and accessories.
•NEVER use electric or pneumatic torque multipliers or impact wrenches.
•NEVER use electric, pneumatic, or percussion drivers.
•NEVER heat the puller.
•NEVER modify any parts of the puller, especially the pulling legs.
•NEVER bend over the part being pulled during the pulling process.
•DO NOT allow children to use the puller.
1.5 Work Environment
ALWAYS use the puller in a safe work environment.
•Keep the work area clean and tidy.
•Use the puller in a large and secured area.

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2. Product Description
Type 1.06 (2-arm) and
Type 1.07 (3-arm)
A: Traverse
B: Spindle
C: Pulling legs
D: Clamps
E: Screw
F: Drive hex
G: Spindle point
H: Nut
Type 1.08
with quick adjustment
A: Traverse
B: Spindle
C: Pulling legs
D: Clamps
E: Gripping lever
F: Drive hex
G: Spindle point
H: Knurled nut
I: Unlock-lever for
quick adjustment
C
B
D
E
H
F
B
F
A
C
G
A
D
C
E
H
G
I
C
Diagram depicts Type 1.06.

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3. Preparing the Puller for Use
ALWAYS assemble the pullers on a work bench. During the assembly of the
puller, parts can fall off and cause INJURIES.
3.1 Assembling the Spindle
Type 1.06 and 1.07
Screw the spindle (B) into the
traverse (A).
Type 1.08
See Section 4.2 for spindle assembly instructions.
3.2 Assembling Pulling Legs on the Traverse
PINCH HAZARD. Take the following precautions to prevent pinch injuries to your
fingers when sliding the pulling legs on the traverse:
•ALWAYS perform the assembly on a work bench.
•DO NOT grasp in between the pulling legs when sliding the pulling legs on
the traverse with your fingers.
•Hold the traverse horizontally so that the pulling legs cannot slip down.
The pulling legs can subsequently slip back off the traverse and fall on feet or
legs causing INJURIES.
B
A

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NOTE: There are different pulling legs with various clamping methods. Each
clamping method is explained in the following instructions. Follow the instructions
for the model you have purchased.
Type 1.06 and 1.07 -
Pulling legs with screw clamp
Loosen the screw connection (E, H)
until you can push the pulling legs
onto the traverse easily.
Push the pulling legs (C) onto
the traverse (A).
E
H
A
C

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Type 1.06/E, 1.07/E, 1.08
Pulling legs with gripping lever
Open the gripping lever (E) on the
pulling leg (C) to loosen the clamp (D).
Push the pulling legs (C) onto
the traverse (A).
E
D
C
A
C
C