Berner GEDORE 1.06 User manual

Bedienungsanleitung
Zweiarmabzieher-Satz
Artikelnummer:
895342
Sprachen:
en, fr, de, es
BERNER_Bedienungsanleitung_Zweiarmabzieher-Satz_76720[PDF]_de.pdf 2016-11-10

11/2011
Operating instructions
Instrucciones de Manejo
Instructions d‘Emploi
Betriebsanleitung
Pullers 1.06, 1.07, 1.08
Extractores 1.06, 1.07, 1.08
Extracteurs 1.06, 1.07, 1.08
Abzieher 1.06, 1.07, 1.08 02 - 17
18 - 34
35 - 51
52 - 68
www.gedore.com
AVOID INJURY. You MUST read and understand these
Operating Instructions before using the pullers.
EVITE LESIONES. Usted TIENE que leer y entender este manual,
antes de usar los extractores.
EVITER TOUTE BLESSURE. Vous DEVEZ lire et comprendre ce
mode d‘emploi avant d‘utiliser les extracteurs.
VERMEIDE VERLETZUNGEN. Sie MÜSSEN diese Betriebsanleitung
lesen und verstehen, bevor Sie die Abzieher benutzen.

EN
2
Table of Contents
1. Important Safety Information 3
1.1 Safety Warnings 3
Overload Hazard 3
Electrical Shock Hazard 4
1.2 Personal Protective Equipment 4
1.3 Intended Use 5
1.4 Handling 5
1.5 Work Environment 5
2. Product Description 6
3. Preparing the Puller for Use 7
3.1 Assembling the Spindle 7
3.2 Assembling Pulling Legs on the Traverse 7
3.3 Clamping Pulling Legs on the Traverse 9
4. Safe Use 11
4.1 Settings for Pulling 12
4.2 The Pulling Process 13
5. Removing the Puller 15
6. Care and Storage 16
7. Optional Accessories 16
8. Maintenance and Repair 16
9. Environmentally Friendly Disposal 16
10. Technical Data 17

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3
1. Important Safety Information
Read and understand these Operating Instructions before using the puller.
SERIOUS INJURIES or DEATH can result from incorrect use. These Operating
Instructions are part of the puller. They must be kept in a safe place for later use
and be passed along with the puller if it is sold, loaned, or otherwise transferred.
The puller should be used only by TRAINED PERSONNEL who have been
taught how to safely use and handle the puller. Using the puller without proper
training may result in SERIOUS INJURIES or DEATH. If you are unsure of
which puller or attachment to select, or the proper use of the selected puller,
contact GEDORE.
Employers purchasing this puller MUST ensure employees using the puller have
read and understood these Operating Instructions prior to using the puller.
The Operating Instructions MUST be available to the employees for reference
at all times.
1.1 Safety Warnings
Throughout this manual WARNING, CAUTION, NOTICE, and the SAFETY
ALERT SYMBOL will be used.
Indicates a hazardous situation which, if not avoided, could
result in death or serious injury.
Indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury.
Addresses practices not related to personal injury. Relates
to property damage or damage to the puller.
This is the safety alert symbol. It is used to alert you to
potential personal injury hazards. Obey all safety messages
that follow this symbol to avoid possible injury or death.
OVERLOAD HAZARD
The puller can break during use and cause SERIOUS INJURY or DEATH.
NEVER use electric or pneumatic torque multipliers, impact wrenches or
impact drivers.
NEVER lengthen the drive tool for the puller.
NEVER hit the drive tool with a hammer.

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4
ELECTRICAL SHOCK HAZARD
Contact with live electrical parts or circuits could result in SERIOUS
INJURY or DEATH.
ALWAYS DISCONNECT electricity before using puller on or
near electrical parts or circuits.
1.2 Personal Protective Equipment
ALWAYS wear personal protective equipment when using the puller. The
puller can slip or break causing SERIOUS INJURIES.
EYE PROTECTION (see ANSI Z87.1) designed to protect you from FLYING
OBJECTS must be worn when using the puller.
•Particles may fly upward during work with the puller and cause
SERIOUS INJURY to your eyes.
SAFETY GLOVES must be worn when using the puller.
•The puller can slip or break during use causing SERIOUS INJURY to
your fingers and hands.
SAFETY SHOES with slip-resistant soles and steel toe caps (see ASTM
F2413-05) must be worn when using the puller.
•Falling parts can cause SERIOUS INJURY to your feet and toes.
PROTECTIVE SAFETY COVERS should be utilized when using the puller (see
Section 7, Optional Accessories).
•For added safety, GEDORE highly recommends the use of a Protective
Safety Cover when using the puller.
•High forces exerted on the part being pulled can cause breakage and flying
debris, resulting in SERIOUS INJURIES.
•Safety covers provide maximum active-safety protection from suddenly
detaching ball bearings, driving pinions, or other small parts.

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1.3 Intended Use
The puller is designed to remove pulleys, ball bearings, gear wheels, and other
components from shafts and axles.
•DO NOT use the puller for any other purpose.
•MISUSE can lead to SERIOUS INJURY or DEATH.
•DO NOT allow children to use the puller.
1.4 Handling
ELECTRICAL SHOCK HAZARD. ALWAYS DISCONNECT electricity before
using the puller on or near electrical parts or circuits.
Take the following safety precautions to prevent injuries and damage caused by
improper handling and unsafe use of the puller:
Improper handling can result in SERIOUS INJURY or DEATH.
•ALWAYS check the puller for damage before use.
•ALWAYS replace damaged or worn parts before use.
•ALWAYS use only GEDORE original spare parts and accessories.
•NEVER use electric or pneumatic torque multipliers or impact wrenches.
•NEVER use electric, pneumatic, or percussion drivers.
•NEVER heat the puller.
•NEVER modify any parts of the puller, especially the pulling legs.
•NEVER bend over the part being pulled during the pulling process.
•DO NOT allow children to use the puller.
1.5 Work Environment
ALWAYS use the puller in a safe work environment.
•Keep the work area clean and tidy.
•Use the puller in a large and secured area.

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2. Product Description
Type 1.06 (2-arm) and
Type 1.07 (3-arm)
A: Traverse
B: Spindle
C: Pulling legs
D: Clamps
E: Screw
F: Drive hex
G: Spindle point
H: Nut
Type 1.08
with quick adjustment
A: Traverse
B: Spindle
C: Pulling legs
D: Clamps
E: Gripping lever
F: Drive hex
G: Spindle point
H: Knurled nut
I: Unlock-lever for
quick adjustment
C
B
D
E
H
F
B
F
A
C
G
A
D
C
E
H
G
I
C
Diagram depicts Type 1.06.

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3. Preparing the Puller for Use
ALWAYS assemble the pullers on a work bench. During the assembly of the
puller, parts can fall off and cause INJURIES.
3.1 Assembling the Spindle
Type 1.06 and 1.07
Screw the spindle (B) into the
traverse (A).
Type 1.08
See Section 4.2 for spindle assembly instructions.
3.2 Assembling Pulling Legs on the Traverse
PINCH HAZARD. Take the following precautions to prevent pinch injuries to your
fingers when sliding the pulling legs on the traverse:
•ALWAYS perform the assembly on a work bench.
•DO NOT grasp in between the pulling legs when sliding the pulling legs on
the traverse with your fingers.
•Hold the traverse horizontally so that the pulling legs cannot slip down.
The pulling legs can subsequently slip back off the traverse and fall on feet or
legs causing INJURIES.
B
A

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NOTE: There are different pulling legs with various clamping methods. Each
clamping method is explained in the following instructions. Follow the instructions
for the model you have purchased.
Type 1.06 and 1.07 -
Pulling legs with screw clamp
Loosen the screw connection (E, H)
until you can push the pulling legs
onto the traverse easily.
Push the pulling legs (C) onto
the traverse (A).
E
H
A
C

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Type 1.06/E, 1.07/E, 1.08
Pulling legs with gripping lever
Open the gripping lever (E) on the
pulling leg (C) to loosen the clamp (D).
Push the pulling legs (C) onto
the traverse (A).
E
D
C
A
C
C

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3.3 Clamping Pulling Legs on the Traverse
ALWAYS seat the pulling legs securely. Loose pulling legs can slip off the
traverse and cause INJURIES.
Type 1.06 and 1.07 -
Pulling legs with screw clamp
Tighten the screw connection (E, H)
slightly. The pulling legs (C)
can still be adjusted using
manual pressure.
Type 1.06/E, 1.07/E, 1.08
Pulling legs with gripping lever
To adjust the clamp properly:
1. Pull the clamping lever up (E) into a
horizontal position.
2. Tighten the knurled nut (H) until you
feel slight resistance.
To tighten the clamps (D) on
the traverse:
Push the gripping lever (E) down
against the pulling legs (C).
D
E
C
H
E
C
H
E
E

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4. Safe Use
OVERLOAD HAZARD. The puller may break if it is overloaded causing damage,
SERIOUS INJURY, or DEATH.
ALWAYS take the following precautions to avoid damage, serious injury, or
death:
•NEVER use electric or pneumatic torque multipliers or impact wrenches.
•NEVER use electric, pneumatic or percussion drivers.
•NEVER lengthen the drive tool for the puller.
•NEVER hit the drive tool with a hammer.
•If maximum force has been applied, and the part has not moved, use a
puller with a larger capacity.
•DO NOT hit the part with a hammer in an attempt to jar it loose.
•ALWAYS use a Protective Safety Cover when using the puller.
For added safety, GEDORE highly recommends the
use of a Protective Safety Cover (shown in photo)
when using the puller.
Cover the puller setup and part to be pulled with the
Protective Safety Cover* before applying force. High
forces exerted on the part being pulled can cause
breakage and flying debris. Safety covers provide
maximum active-safety protection from suddenly
detaching ball bearings, driving pinions, or other
small parts.
* See Section 7, Optional Accessories. Protective Safety Cover
available at www.gedore.com, part number 5.10.

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4.1 Settings for Pulling
ALWAYS slide the pulling legs
COMPLETELY onto the traverse.
If the clamps are not positioned
completely onto the traverse, the
pulling legs can slip under pressure,
causing damage and
SERIOUS INJURY.
For all puller types, there must be
a minimum distance of 0.12 inches
(3 mm) from the clamps (D) to the
end of the traverse (A).
BEFORE pulling, take the following
safety precautions:
•Position the pulling legs (C) so
that they are in contact with the
part to be pulled.
•Firmly tighten the pulling legs (C)
so that the spindle operates
centrally along the axis of
the puller.
•Position the spindle (D) with the
spindle point (G) at a 90°angle
directly on the part to be pulled.
•Correctly position the puller so
that it is vertical to the part
to be pulled.
C
G
D
D
D
A
C

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ALWAYS position both pulling legs
(C) so that they are the same distance
away (X) from the ends of the
traverse (A).
Push the pulling legs (C) as far as
possible onto the part to be pulled and
securely fasten the pulling legs (C).
4.2 The Pulling Process
During the pulling process, puller parts and component parts can fall or suddenly
detach causing INJURIES.
ALWAYS take the following precautions to prevent INJURY:
•Wear personal protective equipment
(see Safety Section 1.2).
•Secure component parts and pullers from falling.
Types 1.06 and 1.07
Screw the spindle (B) on hand-tight
and then use a suitable drive tool,
such as a wrench, to build up slight
pressure on the component part.
C
C
A
B

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Type 1.08
Press the unlock-lever (I) on the
traverse (A) and push the spindle (B)
into the traverse until it seats
on the shaft.
Release the unlock-lever (I) and use a
suitable drive tool such as a wrench, to
build up slight pressure on the
component part.
Types 1.06 , 1.07 and 1.08
Continue screwing until the part to be
pulled is completely loose.
B
I
A

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5. Removing the Puller
Component parts may suddenly become loose and shatter causing particles to
fly upward when you remove the pullers from the component part. This may
cause DEATH or SERIOUS INJURY. ALWAYS take the following precautions:
•ALWAYS wear personal protective equipment when using the puller
(see Section 1.2).
•If maximum force has been applied, and the part has not moved, use a
puller with a larger capacity.
•Cover the puller setup and part with a protective safety cover* before
applying force. High forces exerted on the part being pulled can cause
breakage and flying debris.
*Protective Safety Cover available at www.gedore.com, part number 5.10.
If the part to be pulled does not come
loose, unscrew the spindle (B) with
extreme caution until you can remove
the puller from the component part.
Then select a larger puller designed
for the load.
B

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6. Care and Storage
DO NOT use cleaning solvents or chemical solvents to clean the puller.
They can degrade the mechanism’s permanent lubrication.
Use ONLY a clean cloth to clean all parts of the puller after every use.
Store the puller in a dry, clean location.
7. Optional Accessories
There is a wide range of accessories for the puller. The most essential accessory
parts are displayed below. Accessories are available at www.gedore.com and in
the Gedore General and Automotive Catalogs.
Protective Safety Cover
Part No. 5.10
Hydraulic Pressure Spindle
Part No. 1.06/HSP
Pulling Legs for various applications
Additional hazards and risks may be associated with using accessory parts with
your puller. To AVOID INJURY you must read and understand the Operating
Instructions or Safety Information provided with the accessory part before using it
with your puller.
8. Maintenance and Repair
Damaged parts can be exchanged through GEDORE customer service
(see last page of this manual for telephone number).
9. Environmentally Friendly Disposal
Dispose of the puller and packaging material in accordance with applicable
provisions of law.

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10. Technical Data
Type External
Ø-MAX
[Inch]
[mm]
Internal
Ø-MIN
[Inch]
[mm]
Internal
Ø-MAX
[Inch]
[mm]
Mech.
Spindle
Hydr.
Spindle
to
MAX
Weight
[lbf]
[kg]
1.06/1 3.54
90
2.36
60
5.51
140
M14x1,5 x
140 - 3 2.42 1,1
1.06/2 6.29
160
3.14
80
8.66
220
G1/2 x 210 1.06/HSP1 5 6.61
3
1.06/3 9.84
250
4.92
125
12.99
330
G3/4 x 280 1.06/HSP2 7.5 15.87
7,2
1.06/4 20.47
520 7.28 185 23.62 600 G1 x 310 1.06/HSP3 10 30.20 13,7
1.06/5 25.19
640
9.05
230
28.14
715
G1 x 310 1.06/HSP3 18 51.80
23,5
1.06/1A 5.11
130
2.75
70
7.08
180
M14x1,5 x
140 - 3 2.64 1,2
1.06/2A 7.87
200
3.54
90
10,23
260
G1/2 x 210 1.06/HSP1 5 7.71
3,5
1.06/3A 13.77
350
4,92
125
16.53
420
G3/4 x 280 1.06/HSP2 7.5 18.07
8,2
1.07/1 3.54
90
2.75
70
5.51
140
M14x1,5 x
140 - 3 3.08 1,4
1.07/2 6.29
160
3.93
100
8.66
220
G1/2 x 210 1.06/HSP1 5 7.93
3,6
1.07/3 9.84
250
3.93
100
15.74
400
G3/4 x 280 1.06/HSP2 7.5 20.5
9,3
1.07/1A 5.11
130
3.14
79
7.08
180
M14x1,5 x
140 - 3 3.52 1,6
1.07/2A 7.87
200
3.93
100
10.23
260
G1/2 x 210 1.06/HSP1 5 9.25
4,2
1.08/1A 5.11
130
3.14
80
7.08
180
M14x1,5 x
140 - 3 3.3 1,5
1.08/2A 7.87
200
4.33
110
10.23
260
G1/2 x 210 - 5 9.03
4,1
1.08/3A 13.77
350
5.11
130
16.53
420
G3/4 x 280 - 7.5 22.48
10,2

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Tabla de contenido
1 Información importante de seguridad 19
1.1 Advertencias de seguridad 19
Riesgo de sobrecarga 20
Riesgo de descarga eléctrica 20
1.2 Equipo de protección personal 20
1.3 Uso intencionado 21
1.4 Manejo 22
1.5 Ambiente de trabajo 22
2 Descripción del producto 23
3 Preparación del extractor para usarse 24
3.1 Armado del husillo 24
3.2 Armado de las patas de extracción sobre el travesaño 24
3.3 Inserción de las patas de extracción en el travesaño 26
4 Uso seguro 28
4.1 Ajustes para la extracción 29
4.2 El proceso de extracción 30
5 Retiro del extractor 32
6 Cuidado y almacenamiento 33
7 Accesorios opcionales 33
8 Mantenimiento y reparación 33
9 Desecho sin dañar el medio ambiente 33
10 Información técnica 34

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1. Información importante de seguridad
Lea y comprenda estas instrucciones de manejo antes de usar el extractor. El
uso incorrecto puede causar LESIONES GRAVES o MUERTE.
Estas instrucciones de manejo son parte del extractor. Se deben guardar en un
lugar seguro para usarse posteriormente y deben entregarse junto con el
extractor cuando se venda, se preste o se transfiera en otra forma.
Solamente el PERSONAL ENTRENADO que haya aprendido a usar y manejar
en forma segura el extractor puede usarlo. El uso del extractor sin capacitación
adecuada puede resultar en LESIONES GRAVES o MUERTE. Si usted no está
totalmente seguro de cuál extractor o accesorio usar, o del uso correcto del
extractor que seleccione, comuníquese con GEDORE.
Los empleadores que compren este extractor DEBEN asegurarse de que los
empleados que lo usen hayan leído y entendido estas instrucciones de manejo
antes de usarlo.
Las instrucciones de manejo DEBEN estar a disposición de todos los empleados
en todo momento para que las consulten.
1.1 Advertencias de seguridad
En todo este manual se usan las palabras ADVERTENCIA, PRECAUCIÓN,
AVISO y el SÍMBOLO DE ALERTA DE SEGURIDAD.
Indica una situación peligrosa que, si no se evita, puede
causar muerte o lesiones serias.
Indica una situación peligrosa que, si no se evita, puede
causar lesiones menores o moderadas.
Hace referencia a prácticas que no están relacionadas con
lesiones personales. Se relaciona con daños a la
propiedad o daños a la herramienta.
Este es el símbolo de alerta de seguridad. Se usa para
alertar acerca de peligros potenciales de lesiones. Respete
los avisos de seguridad que siguen a este símbolo para
evitar posibles lesiones o muerte. Observe que este
símbolo está incorporado en los indicadores de advertencia
y precaución anteriores.