Bosch Rexroth ID 200/C-PDP User manual

PORTUGUESA ESPAÑOL ITALIANO FRANÇAIS ENGLISH DEUTSCH
3 842 540 399/2016-11
Replaces: 2014-05
EN
ID 200 PROFIBUS
1.2
Edition
Manual

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The data specified only serve to describe
the product. No statements concerning
a certain condition or suitability for
a certain application can be derived
from our information. The information
given does not release the user from
the obligation of own judgment and
verification. It must be remembered that
our products are subject to a natural
process of wear and aging.
This document, as well as the data,
specifications and other information
set forth in it, are the exclusive property
of Bosch Rexroth AG. It may not be
reproduced or given to third parties
without the consent of Bosch Rexroth AG.
This manual was originally written
in German.

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Table of contents
1 About this document 5
1.1 Related documents 5
2 Declaration of conformity 5
3 General safety instructions 5
3.1 Intended use 6
3.2 Misuse 6
3.3 Qualification of personnel 6
3.4 Warning notes in this document 7
3.4.1 Symbols 7
3.5 Adhere to the following instructions 8
3.5.1 General notes: 8
3.5.2 During transport and storage 8
3.5.3 During assembly 8
3.5.4 During commissioning 8
3.5.5 During cleaning 8
3.5.6 During disposal 9
3.5.7 During repairs 9
3.6 Obligations of the machine end-user 9
4 Product description 10
4.1 Product family 10
4.1.1 Antennas 10
4.1.2 Mobile data carriers MDT 11
4.1.3 Memory organization MDT…-H and MDT…-L 12
4.1.4 Manual operating unit/USB antenna 13
4.2 Accessories for connection 13
4.2.1 Communication module connection cable to antennas and trigger sensors 13
4.2.2 Cable sockets for the energy supply 14
4.2.3 Connection cable to the PROFIBUS DP interface 14
4.2.4 Adapter for the serial interface of a PC 15
4.3 Scope of delivery 16
4.4 Applications 16
4.5 Device features 16
4.6 Interfaces and connections 16
4.7 Displays and operating elements 17
4.7.1 LEDs 17
4.7.2 Control elements 18
5 Installation 19
5.1 Unpacking 19
5.2 EMC concept 19
5.3 Installation 20
5.4 Connection 20
5.4.1 Power supply 20
5.4.2 Antennas and trigger sensors 20
5.4.3 Grounding connection 21
5.4.4 Connection of the RS 232 diagnosis interface 21
5.4.5 Connection information for PROFIBUS 22
Table of contents
ENGLISH

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5.4.6 Cable 23
5.4.7 Transmission rates and cable lengths 23
5.4.8 Bus terminator 24
6 Commissioning 26
6.1 Preliminary considerations 26
6.2 Connection 27
6.3 Device settings 27
6.4 Address setting 28
7 Communication with ID 200/C-PDP 30
7.1 Communication via the diagnosis interface DIAG 30
7.1.1 Commands in the web interface and the command shell 30
7.1.2 System commands 31
7.1.3 Write/read commands 32
7.1.4 Error/status messages 33
7.2 General information on the PROFIBUS DP 34
7.2.1 Performance characteristics of the PROFIBUS DP 34
7.2.2 PROFIBUS DP communication parameters (device master data file) 34
7.2.3 PROFIBUS DP functions 34
7.3 Communication via the PROFIBUS DP 35
7.3.1 PROFIBUS DP communication parameters (device master data file) for the
ID 200/C-PDP 35
7.3.2 Device identification/software version message for PROFIBUS DP 36
7.3.3 Software information 38
7.3.4 Command types 39
7.3.5 Command overview 40
7.3.6 System commands 41
7.3.7 Write/read commands 48
7.3.8 Key 54
7.3.9 Error/status messages 55
8 ID 200/C-PDP web interface 56
8.1 Connection to the PC 56
8.1.1 Hardware / physical interface 56
8.1.2 Connection setup 56
8.1.3 Start the ID 200 network connection 65
8.1.4 Shutdown the ID 200 connection 66
8.2 Website 67
8.2.1 Homepage ID 200/C-PDP 67
8.2.2 System status 68
8.2.3 Send Command Page in ID 200/C-PDP website 69
8.2.4 Data logging 71
9 Technical data 73
9.1 Dimensions 73
9.2 Technical data 74
9.3 Write/read distances in air 76
9.4 Transmission times 77
10 Troubleshooting 80
11 ASCII table 81

About this document 5/84
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1 About this document
This manual is designed to enable you to use the full scope of functions of the
ID 200/C‑PDP.
fRead this manual through carefully. Familiarize yourself with the device before
assembling, installing and commissioning it.
fComply in particular with the section “General safety instructions” when working
with the device.
1.1 Related documents
This device is a system component.
fAlso observe the instructions for the other system components.
fAlso observe the generally applicable, legal or otherwise binding regulations of
the European or national legislation and the rules for the prevention of accidents
and for environmental protection applicable in your country.
2 Declaration of conformity
CE conformity: This product was developed and manufactured in accordance with
applicable European standards and directives. A declaration of conformity can be
requested from the manufacturer.
The manufacturer of the product has a certified quality assurance system in place
in accordance with ISO 9001.
3 General safety instructions
The device has been manufactured according to the generally accepted rules of
current technology. Even so, there is a risk of injury or damage if the following
general safety instructions and the warning notes before specific steps given in this
manual are not observed.
Read this manual completely and thoroughly before working with the the device.
Keep this manual in a location where it is accessible to all users at all times. Always
include the manual when you pass the device on to third parties.
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3.1 Intended use
The ID 200/C‑PDP is a communication module for identification systems and is
equipped with a PROFIBUS interface. You can use the ID 200/C‑PDP as a control
cabinet module or for field applications. You can connect suitable inductive antennas
or trigger sensors to the ID 200/C‑PDP. Cabling must be used, which is suitable for
the system concept.
The product/component is exclusively intended for being integrated in a
machine or system or for being assembled with other components to form a
machine or system. The product may be commissioned only if its integrated
in the machine/system for which it is designed and the machine/system fully
complies with the EC Machinery Directive.
Observe the operating conditions and performance limits specified in the
technical data.
The device is a work appliance and not designed for private use.
The intended use also includes that you have completely read and
understood these instructions, in particular chapter “General safety
instructions”.
3.2 Misuse
Any use of the device other than as described in section 3.1 “Intended use”
is considered misuse.
3.3 Qualification of personnel
Assembly, commissioning and operation, disassembly, and service
(including maintenance and repair) require basic knowledge of data
processing, as well as knowledge of the appropriate specialist terms.
In order to ensure operational safety, these activities may only be carried
out by corresponding experts or an instructed person under the direction
and supervision of an expert.
Experts are those who can recognize potential dangers and apply the
appropriate safety measures due to their technical training, knowledge
and experience, as well as their understanding of the relevant provisions
pertaining to the work to be undertaken. Qualified personnel must observe
the rules relevant to the subject area.

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3.4 Warning notes in this document
In this manual, there are warning notes before the steps whenever there is a danger
of personal injury or damage to the equipment. The hazard avoidance measures
described must be observed.
Safety instructions are set out as follows:
SIGNAL WORD
Type and source of danger!
Consequences in case of non-compliance
fMeasures for the hazard avoidance
f…
•Warning sign: Draws attention to the danger
•Signal word: Indicates the degree of the danger
•Type and source of danger!: Specifies the type and source of danger
•Consequences: Describes the consequences in case of non-compliance
•Precaution: Specifies how the danger can be prevented
Table 1: Risk classes according to ANSI Z535.6-2006
Warning sign, signal word Meaning
DANGER Indicates a dangerous situation which will cause death or
severe personal injuries if not avoided.
WARNING Indicates a dangerous situation which may cause death or
severe personal injuries if not avoided.
CAUTION Indicates a dangerous situation which may cause minor or
medium personal injuries if not avoided.
NOTICE Damage to property: The product or the environment could
be damaged.
3.4.1 Symbols
The following symbols indicate notices which are not safety-relevant but increase the
comprehensibility of the documentation.
Table 2: Meaning of the symbols
Symbol Meaning
If this information is not observed, the product cannot be used and/or
operated optimally.
fIndividual, independent action
1.
2.
3.
Numbered instruction:
The numbers indicate that the actions must be carried out one after the
other.
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3.5 Adhere to the following instructions
3.5.1 General notes:
Observe the regulations on accident prevention and environmental protection for the
country where the product is used and at the workplace.
Only use Bosch Rexroth products in technically perfect condition.
If it should be necessary to disable any safety equipment temporarily, for example
for commissioning or maintenance work, always take the appropriate measures to
ensure that no hazard to a person’s life or health or to property may occur. Also
observe the superordinate operating instructions of the machine or system.
3.5.2 During transport and storage
The device must be packaged so it is protected against impact and moisture for
storage and transport.
The original packaging provides optimal protection. Also comply with the permissible
ambient conditions.
3.5.3 During assembly
Always depressurize and de-energize the relevant system part before connecting or
disconnecting plug-in connectors. Secure the system against restarting.
Lay the cables and lines so that they cannot be damaged and no one can trip over them.
3.5.4 During commissioning
Let the product acclimate itself for several hours before commissioning, as otherwise
water may condense in the housing.
Only commission the system if it is completely installed.
3.5.5 During cleaning
Never use solvents or aggressive cleaning agents. Only clean the product using a
slightly damp, lint-free cloth. Only use water and, if necessary, a mild cleaning agent.

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3.5.6 During disposal
Electrical waste is special waste. When disposing of electrical waste, comply with
the applicable laws in the relevant country and local regulations.
3.5.7 During repairs
If serious faults occur, decommission the device. Protect the device against being
commissioned by mistake. Send the device to the manufacturer for repair. Interfering
with and making changes to the device yourself is dangerous and nullifies any
warranty and manufacturer responsibility.
3.6 Obligations of the machine end-user
The owner of the products from Bosch Rexroth is bound to provide for personnel
training on a regular basis regarding the following subjects:
• Observation and use of the operating instructions and the legal regulations
• Intended use and operation of the Bosch Rexroth product
• Observation of the instructions of factory security officers and of the operating
instructions of the operator
• Behavior in case of emergency
Bosch Rexroth offers measures supporting the training in specific fields. You can
find an overview of the training contents on the Internet at
http://www.boschrexroth.de/didactic.
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4 Product description
4.1 Product family
The brand name ID 200 stands for a complete identification system. The system
consists of a communication module ID 200/C-PDP, including PROFIBUS interface,
inductive antennas (125 kHz and 13.56 MHz), as well as the corresponding code
carriers and data carriers in many designs. The ID 200 is also open for connecting
additional TAG/antenna systems.
The system is suitable for control cabinet use, as well as for field applications
in IP67. The interface to the superordinate field bus is integrated in the housing and
all connections are pluggable. This enables simple installation and quick, error-free
replacement of the device in the event of a fault. The consistent EMC concept (metal
housing, grounding, shielded cables) offers a high level of interference resistance.
4.1.1 Antennas
A number of antennas are available for the ID 200/C-PDP in a variety of different
designs. You can connect inductive antennas (125 kHz and 13.56 MHz) to suit your
application.
Fig. 1: Inductive antennas

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4.1.2 Mobile data carriers MDT
Mobile data carriers MDT…L 125 kHz (inductive)
The MDTx/28-L supports 5 bytes fixed code, e.g. for workpiece carrier identification
via reference value.
The EEPROM memory of the MDTx/28-L supports a maximum of 100,000 write
cycles, which means this MDT is mainly suited to pure identification functions using
the fixed code. The “x” in the name stands for the housing shape (familiar from
ID15).
In the condition as supplied, the MDT../28-L must be initialized with the “Write
Fixcode” command before the fixed code is used for the first time.
Mobile data carriers MDT…H 13.56 MHz (inductive)
Data carriers in this frequency range store larger data quantities than data carriers of
the 125-kHz system.
The 13.56-MHz technology also permits so-called Smart Label designs (data carriers as
adhesive foil with printed optical barcode). The data carriers currently available have
a memory capacity of 8 bytes of unchangeable fixed code and 112 or 2,000 bytes of
freely programmable memory. Our 13.56 MHz MDTs have the name MDTx/y-H, where
the x stands for the housing shape and y stands for the memory size (112 or 2K).
Fig. 2: Mobile data carriers MDT
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4.1.3 Memory organization MDT…-H and MDT…-L
The MDTs cannot be addressed byte by byte. For MDT../28-L and MDT../112-H, the
smallest addressable data quantity is four bytes. For MDT../2K-H, it is eight bytes.
The fixed code with MDT../28-L is a constant 5 bytes.
MDT../112-H
Number of bytes = 4 x WordNum, byte address = 4 x WordAdr
WordAdr max. = 1 Bh
Fig. 3: Memory organization MDT../112-H
MDT../2K-H
Number of bytes = 4 x WordNum, where WordNum is always even
Byte address = 8 x WordAdr
WordAdr max. = F9h
Fig. 4: Memory organization MDT../2K-H
MDT../28-L fixed code
Number of bytes = 5, no other parameters

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4.1.4 Manual operating unit/USB antenna
The following write/read devices are available for process control (write/read
functions, initialization of data carriers).
Write/read device Frequency range
DPS/L (USB antenna for notebooks) 125 kHz
DPS/H (manual operating unit (Fig.6) 13.56 MHz
Fig. 5: Manual operating unit/USB antenna
4.2 Accessories for connection
4.2.1 Communication module connection cable to antennas and trigger sensors
Suitable antenna cables are available for connecting the antennas and trigger
sensors (Fig. 6).
Accessories Designation
Length 2 m (socket straight, plug angled) ID 200/K-ANT 2-2M
Length 5 m (socket straight, plug angled) ID 200/K-ANT 2-5M
Length 2 m (socket and plug angled) ID 200/K-ANT 3-2M
Length 5 m (socket and plug angled) ID 200/K-ANT 3-5M
Fig. 6: Antenna cable
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4.2.2 Cable sockets for the energy supply
Suitable M12 sockets with open cable end are available for connecting the
ID 200/C-PDP to the energy supply (Fig. 7).
Accessories Description
Length 2 m (socket straight) ID 200/K-VCC 2M
Length 5 m (socket straight) ID 200/K-VCC 5M
Fig. 7: M12 socket with open cable end
4.2.3 Connection cable to the PROFIBUS DP interface
The ID 200/C-PDP has a B-coded M12 socket and is connected to the control system
with a suitable cable (Fig. 8).
The bus transfer takes place via the ID 200/K-PDP Y cable. The last user in the
profibus network must be connected with a ID 200/K-PDP R cable.
Accessories Designation
Y profibus cable ID 200/K-PDP Y
Profibus cable with terminating resistor ID 200/K-PDP R
Fig. 8: Connection cable to the PROFIBUS DP interface

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4.2.4 Adapter for the serial interface of a PC
A suitable adapter is available for connecting the ID 200/C-PDP to the serial
interface of a PC (Fig. 9).
If no RS232 connection is available on the PC, the zero modem cable can also
be connected to a USB-RS232 converter.
Accessories Designation
Adapter from M12 to SUBD ID 200/K-DIAG
Zero modem cable (additionally required) ID 200/K-NMK
Fig. 9: Adapter for the serial interface of a PCfor the serial interface of a PC
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4.3 Scope of delivery
The scope of delivery includes:
• 1 communication module ID 200/C-PDP
• 1 assembly instructions ID 200, 3 842 540 378
• 2 hexagon socket head cap screws M4 x 30
• 2 hexagon socket head cap screws M4 x 25
• Locking washers
• 2 M4 T-nuts for slot width 8 mm
• 2 M4 T-nuts for slot width 10 mm
4.4 Applications
The system is suitable for the following applications among others:
• Automation
• Material flow control in production
• Operating data recording
• Access control
• Identification of e.g. storage containers, palettes, workpiece pallets, waste pallets,
tanks, containers
4.5 Device features
• up to 2 antennas can be connected
• alternatively, 1 antenna and 1 trigger sensor can be connected
• LED status displays for supply voltage, field bus and antenna status, diagnosis
4.6 Interfaces and connections
The ID 200/C-PDP communication module has the following interfaces and
connections:
Fig. 10:
4
31
2
2
31
4
5
+
A
–
+
–
B
1
2
3
4
5
1 = + 24 V
2 = NC
3 = GND
4 = NC
1 = VP
2 = RxD/TxD-N
3 = DGND
4 = RxD/TxD- P
5 = NC
3
4
2
1
5
PROFIBUS
1 = NC
2 = RxD
3 = GND
4 = TxD
5 = NC
3
4
2
1
5
RS 232
F
Signal
G
C
DE
Interfaces and connections
C: Housing socket
D: Antenna
E: Trigger sensor
F: Trigger switch
G: Power supply

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4.7 Displays and operating elements
Fig. 11:
BUSAddress
(High Nibble)
BUSAddress
(Low Nibble)
0
8
C
4
F
7
B
3
E
6
A
2
D
5
9
1
0
8
C
4
F
7
B
3
E
6
A
2
D
5
9
1
Displays and operating elements
4.7.1 LEDs
Designation Function Status description
CH1
CH2
“Operation”
Status display of the anten-
nas
LED lights up green if a command is active on the
antenna.
LED lights up yellow for approx. 1 second if a com-
mand has be executed successfully.
CH1
CH2
“Connect”
The connected antennas are
displayed
LED lights up green if an antenna is connected to
channel 1 or channel 2.
LED lights up red in the event of a configuration
error.
PWR/ERR Status display of the ID
200/C-PDP
LED lights up green if the ID 200/C-PDP is con-
nected to an energy supply and the interface is
ready for operation.
LED lights up red in the event of a hardware error.
Profibus Status display of the bus LED is off until the first communication via the
PROFIBUS.
LED lights up green if the slave is in data exchange
status.
LED lights up red if there is a bus error and no data
exchange is possible.
Diag Status display of the
data transmission
LED lights up green if a direct PC connection is in
place (section 8.1.1).
LED lights up yellow if a command has been sent
directly via RS232 Shell (see section 7.1.1 “Com-
mands in the web interface and the command
shell” ).
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4.7.2 Control elements
Designation Setting
Rotary switch Address setting 00…7E, FF (hexadecimal)
BUS address (High Nibble): 0…7, F
BUS address (Low Nibble): 0…F

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5 Installation
5.1 Unpacking
fWhen unpacking the device, check the packaging and contents for damage.
fNotify the postal service or shipping company in the event of damage and inform
the supplier.
fCheck the scope of delivery against your order and the shipping documents to
ensure that the delivery is complete and correct. Please contact Bosch Rexroth
with any questions.
fRetain the original packaging for the event that the device has to be stored or
shipped at a later date.
5.2 EMC concept
The outstanding interference resistance of the ID 200/C-PDP with regard to
emissions and immissions is based on a consistent shielding concept. The Faraday
cage principle is used here. Interferences are caught by the shielding and dissipated
safely via the protective ground connections.
Fig. 12:
AC
BPROFIBUS
Shielding concept
The shielding of cables is designed to dissipate electromagnetic interference.
To shield a cable, each side of the shielding has a low-ohmic and low inductive
connection with ground.
When using lines with double shielding (e.g. wire mesh and metallized foil), both
shields must have a low resistance connection with each other at the end of the
lines when preparing the cables.
High levels of interference come from supply cables (e.g. from the supply cable of
a 3-phase motor). For this reason, parallel routing of supply lines and data/signal
lines, in particular in the same cable channel, should be avoided.
The consistent shielding concept is rounded off with the metal cast housing of
the ID 200/C-PDP and the metal housing of the antennas. The shields must have a
low-ohmic and low inductive connection with ground so that the shielding is not
interrupted by the metal housing. All the electronics and lines are therefore located
inside a Faraday cage.
A: Antenna
B: ID 200/C-PDP
C:- Control
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5.3 Installation
The rotary switch for setting the device address is located on the bottom of the
ID 200/C-PDP. Once the ID 200/C-PDP has been mounted, these rotary switches
are no longer freely accessible.
Set these rotary switches before mounting the ID 200/C-PDP (see section 6.4
“Address setting” .
5.4 Connection
The electrical connection via plug-in connectors enables simple installation.
5.4.1 Power supply
The power supply is connected via a M12 plug-in connector with integrated voltage and
inverse-polarity protection indicator (green: correct polarity, red: incorrect polarity).
There is also a connector on the housing with the following pin assignment:
Fig. 13:
4
13
2
Power supply pin assignment
For suitable connection cables, refer to section 4.2.2 “Cable sockets for the
energy supply” .
5.4.2 Antennas and trigger sensors
You can connect up to two antennas (125 kHz or 13.56 MHz) to the ID 200/C-PDP.
You can also connect a trigger sensor to socket 1 or 2 in place of one antenna. You can
assign an antenna to the trigger sensor. The trigger sensor must be positive switching.
Fig. 14:
D
Signal
EF
C
2
13
45
+
A
–
+
–
B
1
2
3
4
5
Antenna and trigger sensor pin assignment
For suitable antennas, refer to section 4.1.1 “Antennas” .
For suitable connection cables, refer to section 4.2.1 “Communication module
connection cable to antennas and trigger sensors” .
1: + 24 V
2: NC
3: GND
4: NC
C: Housing socket
D: Antenna
E: Trigger sensor
F: Trigger switch