Bosch Rexroth NYCe 4000 User manual

NYCe 4000
Multi-axis motion control system
Drive Module NY4140
Instructions
R911337375
Edition 06

NYCe 4000 Multi-axis motion control
system
List of trademarks
Products in this publication are referred to by their general trade names. In
most, if not all cases, these designations are claimed as trademarks or
registered trademarks of their respective companies.
Copyright
© Bosch Rexroth AG 2021
All rights reserved, also regarding any disposal, exploitation, reproduction,
editing, distribution, as well as in the event of applications for industrial
property rights.
Liability
The specified data is intended for product description purposes only and shall
not be deemed to be a guaranteed characteristic unless expressly stipulated in
the contract. All rights are reserved with respect to the content of this
documentation and the availability of the product.
Published by
Bosch Rexroth AG
P.O. Box 7170 ■ 5605 JD Eindhoven ■ The Netherlands
http://www.boschrexroth.com
RS-9fe72d8eaa538bf40a347e86002b7c8c-1-en-US-8

Table of Contents
Page
1 About this Documentation..................................................................... 1
1.1 Overview – target groups & product phases.......................................... 1
1.2 Intended audience................................................................................. 1
1.3 Availability.............................................................................................. 1
1.4 Included parts........................................................................................ 2
1.5 Variations............................................................................................... 2
1.6 Further available documentation........................................................... 2
1.7 Additional parts..................................................................................... 2
2 Product Identification and Scope of Delivery........................................ 3
2.1 Product identification............................................................................ 3
2.2 Scope of delivery................................................................................... 4
3 Using the Safety Instructions................................................................. 4
3.1 Safety instructions - structure............................................................... 4
3.2 Explaining signal words and safety alert symbols.................................. 5
4 Intended Use.......................................................................................... 6
5 Accessories, Spare Parts and Wear Parts.............................................. 6
6 Ambient Conditions............................................................................... 6
7 Technical Data........................................................................................ 7
7.1 Logic power supply................................................................................ 7
7.2 Drive power supply................................................................................ 7
7.3 I/O power supply................................................................................... 7
8 Standards.............................................................................................. 8
8.1 Used standards...................................................................................... 8
8.2 CE marking............................................................................................. 8
8.3 UL certification...................................................................................... 9
8.4 China RoHS 2 marking........................................................................... 9
9 Interfacing............................................................................................ 10
10 Installation and Removal...................................................................... 10
NYCe 4000 Multi-axis motion control
system
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Table of Contents
R911337375_Edition 06 Bosch Rexroth AG

Page
10.1 General................................................................................................ 10
10.2 Mechanical dimensions........................................................................ 10
10.3 Installation of the drive module........................................................... 11
10.4 Removal of the drive module............................................................... 11
11 Commissioning.................................................................................... 12
11.1 General................................................................................................ 12
11.2 Logic power supply.............................................................................. 12
11.3 Drive power supply.............................................................................. 12
11.4 I/O power supply................................................................................. 12
11.5 Configuration....................................................................................... 12
12 Description of the drive module.......................................................... 12
13 Diagnosis............................................................................................. 13
14 IT-security............................................................................................ 13
15 Maintenance........................................................................................ 14
16 Disposal............................................................................................... 14
16.1 Products.............................................................................................. 14
16.2 Packaging materials............................................................................. 14
16.3 Environmental protection.................................................................... 14
17 Service and support............................................................................ 15
18 Appendix – Declaration of Conformity................................................. 16
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Table of Contents
NYCe 4000 Multi-axis motion control
system
Bosch Rexroth AG R911337375_Edition 06

1 About this Documentation
1.1 Overview – target groups & product phases
The target groups, product phases and activities that can refer to this document
are marked in rounded boxes in the following figure.
Presales Aftersales
Selection Mounting
(assembly/installation)
Engineering
Commissioning
Operation
Decommissioning
Product
phases
Target
groups
Activities
Design engineer
Programmer
Technologist
Process
specialist
Select
Prepare
Design
Construct
Mechanic/
electrician
Unpack
Mount
Install
Programmer
Commissioning engineer
Parameterize
Program
Configure
Simulate
Technologist
Process specialist
Optimize
Test
Machine
operator
Maintenance
technician
Service
Operate
Maintain
Remove
faults
Create
the NC program
Mechanic/
electrician
Disposal company
Dismount
Dispose
Fig. 1-1: Target groups, product phases and activities
1.2 Intended audience
This document explains technical and service personnel of the machine builder
how to safely install the drive module mechanically and electrically. This
document is not the usage manual.
1.3 Availability
These Instructions are part of the drive module product delivery and must
always be available for the user. If the drive module is handed over to another
person, these Instructions must be handed over as well.
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About this Documentation
R911337375_Edition 06 Bosch Rexroth AG

1.4 Included parts
Type code Material number Description
NYM04.1-1HV-NNNN-NY4140 R911318963 NY4140
DOK-NY4000-DRV*NY4140*-ITxx-yy-P R911337375 Instructions
xx 2-digit version number
yy language indication
Tab. 1-1: Available PWM drive module
1.5 Variations
These Instructions apply to the NYCe 4000 drive module with the following type
code:
●NYM04.1-1HV-NNNN-NY4140
1.6 Further available documentation
The following documentation contains detailed information. Use the listed
documentation or a newer version, if available.
Title and type code Material number
Rexroth NYCe 4000 Hardware System Manual
DOK-NY4000-HW***SYSTEM-PRRS-EN-E R911337671
Rexroth NYCe 4000 Standard Housings & Accessories Manual
DOK-NY4000-HOUSING*ACC-PRRS-EN-E R911337672
Tab. 1-2: Available documentation
1.7 Additional parts
Standard housings, Motion Control Units, host adapter, fan units, capacitor kits,
connection cables, and more are listed in the project planning manuals (see
chapter 1.6) or on www.boschrexroth.com.
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About this Documentation
NYCe 4000 Multi-axis motion control
system
Bosch Rexroth AG R911337375_Edition 06

2 Product Identification and Scope of Delivery
2.1 Product identification
Fig. 2-1: View of the NYM04.1-1HV-NNNN-NY4140
The NYM04.1-1HV-NNNN-NY4140 can be identified by the cover plate and the
label on the rear side of the circuit board.
●Cover plate identification.
One LED is visible at the top. Below the LED is the text "DRV".
At the bottom of the cover plate is the text "NY4140".
●Label on the rear side of the circuit board.
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Product Identification and Scope of Delivery
R911337375_Edition 06 Bosch Rexroth AG

6
1
5
4
2
3
Fig. 2-2: NY4140 product label
1 Type code
2 Version level and status
3 Date of manufacture (yyWww)
4 Material number
5 Serial number
6 2D bar code
Tab. 2-1: NY4140 product label and explanation
2.2 Scope of delivery
The product delivery consists of the following items.
●NYM04.1-1HV-NNNN-NY4140 Drive module, material number R911318963.
●DOK-NY4000-DRV*NY4140*-ITxx-yy-P Instructions (where "xx" represents a 2-
digit version number, and "yy" the language indication), material number
R911337375.
3 Using the Safety Instructions
3.1 Safety instructions - structure
The safety instructions are structured as shown in the following example.
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Using the Safety Instructions
NYCe 4000 Multi-axis motion control
system
Bosch Rexroth AG R911337375_Edition 06

Fig. 3-1: Safety instruction lay-out
3.2 Explaining signal words and safety alert symbols
The safety instructions in this documentation contain specific signal words
(danger, warning, caution, notice) and if necessary, a safety alert symbol
(according to ANSI Z535.6-2011).
The signal word is meant to draw the reader’s attention to the safety instruction
and signifies the degree of danger. The safety alert symbol (a triangle with an
exclamation point), which precedes the signal words "danger", "warning" and
"caution" is used to alert the reader to personal injury hazards.
In case of non-compliance with this safety
instruction, death or serious injury will occur.
DANGER
In case of non-compliance with this safety
instruction, death or serious injury can occur.
WARNING
In case of non-compliance with this safety
instruction, minor or moderate injury could
occur.
CAUTION
In case of non-compliance with this safety
instruction, property damage could occur.
NOTICE
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Using the Safety Instructions
R911337375_Edition 06 Bosch Rexroth AG

4 Intended Use
The drive module is for indoor use only, and may only be used in combination
with parts indicated in this document and NYCe 4000 software and firmware.
Not explicitly mentioned parts may not be installed or connected.
Do not install and use this drive module before you have read all relevant
documents. You must read the safety instructions and all other directions for
use before you start any work or activity with this drive module.
The drive module has no certified functional safety on board. This means that all
precautions for a safe operation must be ensured by external components.
5 Accessories, Spare Parts and Wear Parts
The following accessories are available for the drive module.
Type code Material number Description
NYM04.1-ESC-NNNN-NY4199 R911320450 SinCos Option module
NYA-04.1-CAP-200V-NY4921/10 R911325082 Capacitor kit 200V
Tab. 5-1: Accessories for drive module
The drive module does not contain any replaceable or wear parts. In case of
failure, the entire drive module must be replaced.
6 Ambient Conditions
Operating Storage and transport
Maximum environment
temperature +5 °C .. +55 °C –40 °C .. +85 °C
Relative Humidity 10 % .. 90 % (non-condensing) 5 % .. 95 % (non-condensing)
Mechanical strength
Vibration: IEC 60068-2-6:2007
Vibration, broad-band:
IEC 60068-2-64:2008
Shock: IEC 60068-2-27:2008
Pollution degree 2 2
Overvoltage category II -
Maximum altitude 4000 m
Tab. 6-1: Ambient conditions
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Ambient Conditions
NYCe 4000 Multi-axis motion control
system
Bosch Rexroth AG R911337375_Edition 06