Bosch GCY 30-5 T Assembly instructions

IMPORTANT:
Read Before Using
IMPORTANT :
Lire avant usage
IMPORTANTE:
Leer antes de usar
For English Version
See page 2
Version française
Voir page 19
Versión en español
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1-877-BOSCH99 (1-877-267-2499) www.boschtools.com
GCY 30-5 T

2
Safety Symbols
The definitions below describe the level of severity for each signal word. Please
read the manual and pay attention to these symbols.
!
This is the safety alert symbol. It is used to alert
you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid
possible injury or death.
DANGER indicates a hazardous situation which,
if not avoided, will result in death or serious in-
jury.
WARNING indicates a hazardous situation
which, if not avoided, could result in death or
serious injury.
CAUTION, used with the safety alert symbol,
indicates a hazardous situation which, if not
avoided, will result in minor or moderate injury.
Only use batteries listed in this operating manual. Only
use Button/coin cell 3V lithium CR2477 battery. Do not
use any other button/coin cells or other forms of electrical power supply.
Ensure that battery replacement is carried out prop-
erly. There is a risk of explosion.
Chemical Burn Hazard. Keep batteries away from chil-
dren. This product contains a lithium button/coin cell bat-
tery. If a new or used lithium button/coin cell battery is swallowed or enters the
body, it can cause severe internal burns and can lead to death in as little as 2 hours.
If you think a battery might have been swallowed or placed inside any part of the
body, seek immediate medical attention.
General Safety Rules
Read all safety warnings and all instructions. Failure to
follow the warnings and instructions may result in electric
shock, fire and/or serious injury.
SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE
SAVE THESE INSTRUCTIONS

3
Always completely secure the battery compartment
cover. If the battery compartment cover does not close
securely, stop using the product, remove the battery, and keep it away from chil-
dren.
When discarding batteries, insulate the ‘+’ and ‘–’ ter-
minals with insulating tape. When disposed of improp-
erly, lithium batteries may short, causing them to become hot, burst or ignite.
Never dispose of the batteries in a fire or expose to
high heat. The batteries may explode.
Do not attempt to recharge the batteries and do not
short circuit the batteries. The batteries may leak, ex-
plode, catch fire and cause personal injury.
Follow all instructions and warnings provided by your
Bluetooth® device manufacturer. Failure to follow rec-
ommended procedures could result in personal injury or property damage.
GCY 30-5 T is equipped with a radio interface. Local
operating restrictions, e.g. in military sites or hospi-
tals, are to be observed. Transmitters have demonstrated an ability to uninten-
tionally interfere with other devices.
THINK SAFETY
SAFETY IS A COMBINATION OF OPERATOR COMMON SENSE AND ALERTNESS AT
ALL TIMES WHEN THE CONNECTIVITY MODULE IS BEING USED.
SAVE THESE INSTRUCTIONS

4
Licenses
Copyright (C) 2015 Infineon Technologies AG
All rights reserved. Redistribution and use in source and binary forms, with or
without modification, are permitted provided that the following conditions are
met:
– Redistributions of source code must retain the above copyright notice, this list of
conditions and the following disclaimer.
– Redistributions in binary form must reproduce the above copyright notice, this
list of conditions and the following disclaimer in the documentation and/or other
materials provided with the distribution.
– Neither the name of the copyright holders nor the names of its contributors may
be used to endorse or promote products derived from this software without
specific prior written permission.
THIS SOFTWARE IS PROVIDED BY THE COPYRIGHT HOLDERS AND CONTRIBU-
TORS “AS IS” AND ANY EXPRESS OR IMPLIED WARRANTIES, INCLUDING, BUT
NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FIT-
NESS FOR A PARTICULAR PURPOSE ARE DISCLAIMED. IN NO EVENT SHALL THE
COPYRIGHT OWNER OR CONTRIBUTORS BE LIABLE FOR ANY DIRECT, INDIRECT,
INCIDENTAL, SPECIAL, EXEMPLARY, OR CONSEQUENTIAL DAMAGES (INCLUD-
ING, BUT NOT LIMITED TO, PROCUREMENT OF SUBSTITUTE GOODS OR SERVIC-
ES; LOSS OF USE, DATA, OR PROFITS; OR BUSINESS INTERRUPTION) HOWEVER
CAUSED AND ON ANY THEORY OF LIABILITY, WHETHER IN CONTRACT, STRICT
LIABILITY, OR TORT (INCLUDING NEGLIGENCE OR OTHERWISE) ARISING IN ANY
WAY OUT OF THE USE OF THIS SOFTWARE, EVEN IF ADVISED OF THE POSSIBIL-
ITY OF SUCH DAMAGE.
FCC Caution
The manufacturer is not responsible for radio interference caused by unauthorized
modifications to this equipment. Such modifications could void the user’s author-
ity to operate the equipment.
This device complies with Part 15 of the FCC Rules. Operation is subject to the
following two conditions:
1) This device may not cause harmful interference, and
2) This device must accept any interference received, including interference that
may cause undesired operation.
NOTE! This equipment has been tested and found to comply with the limits for
a Class B digital devices, pursuant to Part 15 of the FCC rules. These limits are

5
designed to provide reasonable protection against harmful interference in a
residential installation. This equipment generates, uses and can radiate radio fre-
quency energy and, if not installed and used in accordance with the instructions,
may cause harmful interference to radio communications. However, there is no
guarantee that interference will not occur in a particular installation. If this equip-
ment does cause harmful interference to radio or television reception, which can
be determined by turning the equipment off and on, the user is encouraged to try
to correct the interference by one or more of the following measures:
• Reorientorrelocatethereceivingantenna.
• Increasetheseparationbetweentheequipmentandreceiver.
• Connecttheequipmentintoanoutletonacircuitdierentfromthattowhich
the receiver is connected.
• Consultthedealeroranexperiencedradio/TVtechnicianforhelp.
“Exposure to Radio Frequency (RF) Signals: The wireless device is a radio trans-
mitter and receiver. It is designed and manufactured not to exceed the emission
limit for exposure to radio frequency (RF) energy set by the Ministry of Health
(Canada), Safety Code 6. These limits are part of comprehensive guidelines and
established permitted levels of RF energy for the general population.
These guidelines are based on the safety standards previously set by international
standard bodies. These standards include a substantial safety margin designed to
assure the safety of all persons, regardless of age and health.
This device and its antenna must not be co-located or operating in conjunction
with any other antenna or transmitter.
Industry Canada
This device contains license-exempt transmitter(s)/receiver(s) that comply
with Innovation, Science and Economic Development Canada’s license-exempt
RSS(s). Operation is subject to the following two conditions:
(1) This device may not cause interference.
(2) This device must accept any interference, including interference that may
cause undesired operation of the device.
Radiation Exposure statement
This equipment complies with IC radiation exposure limits set forth for an uncon-
trolled environment. This equipment should be installed and operated with mini-
mum distance 1cm between the radiator and your body.

6
Description and Specifications
1Bluetooth® low energy Module GCY 30-5 T
2Base
3Button with LED backlight
4Housing Screws (4)
5Button cell
(2)
CR2477
CR2477
C
CR2477
CR2477
CR2477
C
R2477
(4)
(5)
(1)
(3)
A

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Specifications
Model GCY 30-5 T
Bluetooth® module Bluetooth® 5.0
Operating temperature 14 °F…+ 104 °F
(–10 °C...+40 °C)
Storage temperature -4 °F…+ 158 °F
(–20 °C...+70 °C)
Degree of protection IP 67 (water-tight)
Dimensions 1⅓” x 1¼” x ½”
dia. 46mm
Weight according to
EPTA-Procedure 01:2014
0.75 oz. (0.03 kg)
Data transmission
Bluetooth® Bluetooth® 5 (Low Energy)A
Signal Interval 8s
Signal Range 100 ft. (30 m)B
Frequency range used 2400-2483.5 MHz
Output power TBD
Power Supply
Battery Button/coin cell
(3 V lithium battery, CR2477)
Battery service life, approx. 24 months
AThe mobile terminal device must be compatible with Bluetooth® Low Energy
devices (version 5) and support the Generic Access Profile (GAP).
BThe signal range may vary greatly depending on external conditions. The
Bluetooth® range may be significantly weaker inside closed rooms and through
metallic barriers (e.g. walls, shelving, units, cases, etc.)
IC: 909H-GCY305T
FCC: TXTGCY30-5T

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System Requirements
Mobile terminal device
(tablet, smartphone)
Android 5.1 (and above)
iOS 10 (and above)
Bluetooth® 5.0 (and above)
PC Windows Vista, 7, 8, 8.1
Linux Mint 17,
Ubuntu 14.10,
Debian GNU/Linux 7.0,
Mageia 4,
Fedora 21
Mac OS X 10.7 to 10.10
Browser Internet Explorer 10 (and above),
Firefox 28 (and above),
Chrome 26 (and above),
Safari 7.0 (and above)
Intended Use
Bosch combines Bluetooth connectivity, engineering, and the cloud to enable real
time asset tracking. This product is intended to be used as an active Bluetooth
tag-based system which, when attached to an industrial asset, can help determine
its’ location. Paired to BlueHound, a user can find the last seen location of the
assigned equipment. Asset location is indicated within the range of Bluetooth, it’s
not provided by GPS.

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Assembly and Preparations
Registering and setting up the app/web-based applications
Before you can use the GCY 30-5 T, you need to register with Bosch BlueHound
online.
• Openthewebsitewww.boschtools.com/bluehound.com and register.
After registration is complete, you will receive your access information.
Bosch offers a special application (app) or web-based application for managing
the inserted GCY 30-5 T module and determining its location. Note: Tool pres-
ence is indicated within the range of the GCY42 Bluetooth® transmitter, it is not
provided by GPS.
• DownloadtheBosch BlueHound app/web-based application via the appropri-
ate app store (Apple App Store, Google Play Store) or access the web appli-
cation at https://boschtracking.com, where you can log in using your access
details.
You can now create and manage your inventory using the app/web-based
application.
Help on using the app/web-based application and creating the asset inventory
Note: First, complete the tutorial for the app/web-based application. This will
provide you with a better overview of the procedure for creating the asset
inventory and using the software.
- Scan the DMC (Data Matrix Code) on the top face of the GCY 30-5 T module
using the Bosch BlueHound app (see figure B).
- Once fully scanned, the GCY 30-5 T module is clearly identified within the app
and can be assigned to continue set up of your asset.
B

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Initial Set-Up (see figure D through G)
Never attach base using fastener to power tools or on
surfaces covering electrical wiring, water lines or
other systems. Contact with hidden components may cause personal injury and/
or property damage.
Always comply with the application, disposal and
warning instructions of the adhesive/epoxy manufac-
turer. Improper use can result in personal injury and/or property damage.
(6) (7) (8) (9)
Suggested Attachment Accessories (Not included)
6Fastening screw - Self tapping screw size 4 (Metric M3) of appropriate length
7Double-sided adhesive tape
8Two part adhesive epoxy
9 Polycarbonate (PC) film
C

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E
Use a commercially available two-part adhesive (not supplied) for attachment of
the GCY 30-5 T to a power tool or industrial asset. Observe all processing instruc-
tions from the adhesive manufacturer. The use of other adhesives may be adequate
depending on the application and environment. Choosing the right adhesive
composition will create a long lasting bond between the GCY 30-5 T base and the
tool.
Prepare the bonding surface in accordance with the instructions from the
manufacturer of the two-part adhesive. If the power tool is not properly cleaned
before bonding, the material properties could change, potentially leading to
damage.
D
Attaching GCY 30-5 T
The Bluetooth® module (1) can be attached to smooth walls with the aid of the
base (2). Once the base is attached, insert the Bluetooth® module (1) into the
base (2).
The base (2) can be attached to the designated surface using either a screw
(Fig D), double sided tape (Fig E), or Adhesive/Epoxy (Fig F).

12
Note: If using adhesive, ensure that you do not apply so much adhesive to the
reverse of the holder that excess adhesive protrudes from the sides when press-
ing the holder against the wall, or to the point where the Bluetooth® module is
permanently affixed to the holder when inserting the Bluetooth® module. There-
fore, place the PC film (9) between the base (2) and the Bluetooth® module (1).
(9)
F
It must be ensured that attaching the GCY 30-5 T does not limit the proper and
safe use of the power tool at any time. Attaching a GCY 30-5 T at the following
locations is prohibited (see figure G for an example):
– Protective guards,
– Ventilation openings,
– Components that are actively operated (e.g. switches, controllers, inlets, etc.)
– Moving or rotating components,
– Labels/nameplates,
– Operating panels and grip surfaces,
– Soft grip surfaces,
– Surfaces in the direct vicinity of sparks,
– Surfaces that are exposed to strong mechanical or thermal effects,
– Surfaces that ensure that the power tool is positioned safely,
– Surfaces that could be damaged by adhesive components.
– Power cords
– Hard hats or other personal protective equipment.

13
G

14
The following locations are suitable for attaching a GCY 30-5 T (see figure H for an
example):
– Surfaces where attaching the GCY 30-5 T does not prevent or complicate the
operation of the power tool,
– Surfaces that will not be exposed in the event that the power tool falls over,
– Surfaces with the minimum possible curvature.
H

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Battery change (see figure J)
Unscrew the 4 housing screws (4) and remove them.
Remove the old button cell (5) from the housing and replace the button cell with a
new one. When inserting, pay attention to the correct polarity.
Re-insert the four screws and screw them tight using a torque of 3.45±0.45 kgf cm.
CR2477
CR2477
C
CR2477
CR2477
CR2477
C
R2477
(4)
(5)
J
Removing the GCY 30-5 T
Do not use any sharp or pointed tools, which may cause damage to GCY 30-5 T or
the surface of the power tool it is attached to.
If you have to use chemicals to thin the adhesive, make sure the chemicals (e.g.
thinners) do not damage the plastic surface of a power tool or GCY 30-5 T.
If the base was attached to the object using adhesive, the base can be lifted off the
object either with a putty knife or a wide slotted screwdriver (see figure I).
If the base was attached to the object using a screw, remove the Bluetooth® module
(1) from the base (2), unscrew the fastening screw (4) and remove the base (2).
(Reverse of figure D)
I

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Operation
The Bluetooth® module GCY 30-5 T works with Bluetooth® Low Energy. Bluetooth®
Low Energy is a form of wireless communication specially developed for short-
range communication, which transmits data packets at regular intervals.
Setting up the Bluetooth® module
Press the button (3) for 3 seconds. The LED light flashes continuously at 0.5
second intervals for about 40 seconds. (see figure K)
The Bluetooth® module can be found by the mobile app. The Bluetooth® module’s
unique code is recorded and the pairing is completed. After successful pairing, the
LED flashes 3 times for 1 second, then the LED then goes out.
The Bluetooth® module switches to transmission mode and transmits via Bluetooth®.
Data transmission via Bluetooth®
The GCY 30-5 T receives configuration information from the mobile app.
In the meantime, the mobile app records the GCY 30-5 T’s ID profile to match it
with the design of the Bluetooth® module.
The mobile app transmits installation updates to the cloud server via 4G/Wi-Fi.
Checking the button cell status:
If the Bluetooth® module is in transmission mode, the Bluetooth® module
automatically reports the battery status to the app every 60 minutes.
To query the battery status, press the button (3). The LED then flashes for one
second and goes out again. The battery voltage is checked and transmitted to the
app.
(3)
K

17
Maintenance and Service
Service
NO USER SERVICEABLE PARTS INSIDE. Preventive
maintenance performed by unauthorized personnel
may result in misplacing of internal wires and components which could cause
serious hazard. We recommend that all tool service be performed by a Bosch
Factory Service Center or Authorized Bosch Service Station.
For support email: [email protected]
Maintenance and Cleaning
Remove debris with a brush. Do not use any cleaning agents or solvents.
Certain cleaning agents and solvents can damage plas-
tic parts. Some of these are: gasoline, carbon tetrachlo-
ride, chlorinated cleaning solvents, ammonia and household detergents which
contain ammonia. Avoiding use of these and other types of cleaning agents will
minimize the possibility of damage.

18
LIMITED WARRANTY OF BOSCH PORTABLE AND BENCHTOP POWER TOOLS
Robert Bosch Tool Corporation (“Seller”) warrants to the original purchaser only,
that all BOSCH portable and benchtop power tools will be free from defects in ma-
terial or workmanship for a period of one year from date of purchase. Seller’s sole
obligation and your exclusive remedy under this Limited Warranty and, to the ex-
tent permitted by law, any warranty or condition implied by law, shall be the repair
or replacement of parts, without charge, which are defective in material or work-
manship and which have not been misused, carelessly handled, or misrepaired by
persons other than Seller or Authorized Service Station. To make a claim under
this Limited Warranty, you must return the complete portable or benchtop power
tool product, transportation prepaid, to any BOSCH Factory Service Center or
Authorized Service Station. For Authorized BOSCH Power Tool Service Stations,
please refer to your phone directory.
THIS LIMITED WARRANTY DOES NOT APPLY TO ACCESSORY ITEMS SUCH AS
CIRCULAR SAW BLADES, DRILL BITS, ROUTER BITS, JIGSAW BLADES, SANDING
BELTS, GRINDING WHEELS AND OTHER RELATED ITEMS.
ANY IMPLIED WARRANTIES SHALL BE LIMITED IN DURATION TO ONE YEAR FROM
DATE OF PURCHASE. SOME STATES IN THE U.S., SOME CANADIAN PROVINCES
DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO
THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
IN NO EVENT SHALL SELLER BE LIABLE FOR ANY INCIDENTAL OR CONSEQUEN-
TIAL DAMAGES (INCLUDING BUT NOT LIMITED TO LIABILITY FOR LOSS OF
PROFITS) ARISING FROM THE SALE OR USE OF THIS PRODUCT. SOME STATES
IN THE U.S. AND SOME CANADIAN PROVINCES DO NOT ALLOW THE EXCLUSION
OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE
LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
THIS LIMITED WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY
ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE IN THE U.S.,
PROVINCE TO PROVINCE IN CANADA AND FROM COUNTRY TO COUNTRY.
THIS LIMITED WARRANTY APPLIES ONLY TO PORTABLE AND BENCHTOP ELEC-
TRIC TOOLS SOLD WITHIN THE UNITED STATES OF AMERICA, CANADA AND THE
COMMONWEALTH OF PUERTO RICO. FOR WARRANTY COVERAGE WITHIN OTH-
ER COUNTRIES, CONTACT YOUR LOCAL BOSCH DEALER OR IMPORTER.