Bullard CC20 Series User manual

Bullard CC20 Respiratory Systems provide a continuous flow of air
from a remote air source via airline. The flow of air is delivered
to the respirator wearer through a patented air delivery system.
CC20 Series respirators offer protection from airborne contami-
nants that are not immediately dangerous to life or health (IDLH),
or that do not exceed concentrations allowed by applicable OSHA,
MSHA, EPA, NIOSH or ACGIH regulations and recommendations,
or any other applicable regulations for continuous flow airline
respirators.
CC20 Series airline respirators are approved by NIOSH
(TC-19C-154 Type C). Bullard has determined that these respira-
tors may be used to provide respiratory protection in general
purpose applications, including pharmaceutical manufacturing,
chemical and pesticide handling, tank cleaning, spray painting and
other industrial or agricultural applications in which hazardous
compounds are present.
Bullard hoods are available in 13 different styles and sizes, includ-
ing a loose-fitting facepiece style with a partial facial seal. Bullard
hoods will accommodate limited facial hair without compromising
the level of protection. Facial hair must not interfere with or
protrude under the facial seal on the 20LF or 20LF2 style hoods.
The hood covers are held in place by snap-in replaceable suspen-
sions or, in the case of the loose-fitting facepiece hoods, a sewn-in
elastic suspension. Breathing air is supplied from a breathing tube
connected to the back of the hood.
CC20 Series respirators are compatible with breathing air sources
such as breathing air compressors or Bullard Free-Air®Pumps.
Bullard offers the appropriate approved breathing tube, flow
control device and air supply hose to connect the CC20 Series
respirator to these breathing air sources.
CC20 Series respirators are approved by NIOSH for use with
optional Bullard climate control devices. Contact Bullard or its
local authorized distributor for more information about these and
other accessories for CC20 Series respirators.
All Bullard parts must be present and properly assembled to
constitute a NIOSH approved respirator.
For technical assistance, contact Bullard Technical Support at
877-BULLARD (285-5273) or 859-234-6616.
NOTE
Bullard CC20 hoods are also NIOSH approved for cer-
tain PAPR configurations. Please refer to your
Bullard PAPR manual or call Customer Service at
877-BULLARD (285-5273).
Read all instructions and warnings before using these respirators. Failure to follow these instructions could result in death or serious injury.
Save this manual for future reference.
The CC20 Series Airline Respirators are not approved for abrasive blasting.
The CC20 respirator’s air source must supply clean, breathable air, Grade D or better, at all times. The CC20 respirator does not purify air
or filter out contaminants. Connecting the CC20 respirator to a line supplying nitrogen or other harmful gases could cause death or serious
injury.
WARNING
Approval Label...................................................................................... 2-3
Component Concept - CC20 ................................................................ 4
Warnings and Limitations ................................................................ 5-6
Operations
Protection .................................................................................................... 6
Breathing Air Requirements ....................................................................... 7
Breathing Air Pressure ............................................................................... 7
Breathing Air Supply Hoses and Hose Fittings .......................................... 7
Breathing Air Pressure Table ..................................................................... 8
Respirator Assembly
Adjusting and Installing Headband
in Respirator Hood ...................................................................................... 9
Adjusting and Installing Hard Hat
in Respirator Hood .................................................................................... 10
Installing Breathing Tube Assembly in
Respirator Hood ........................................................................................ 11
Using Climate Control Devices .................................................................. 11
Respirator Use
Donning .......................................................................................................12
Removing.....................................................................................................12
Inspection, Cleaning and Storage
Hood and Headband .................................................................................. 13
Hard Hat .................................................................................................... 14
Breathing Tube ......................................................................................... 14
Flow Control Valve/Climate Control Device.............................................. 14
Air Supply Hoses ....................................................................................... 14
Storage ...................................................................................................... 14
Parts and Accessories..................................................................... 15-18
Return Authorizations......................................................................... 19
Table of Contents
Type C Continuous-Flow Class – Approval No. TC-19C-154
CC20 Series Airline Respirator
User Manual

CC20 Approval Label
Type C Continuous Flow Supplied-Air Respirator
This respirator is approved only in the following configurations:
CC20 Approval Label
2
1. PROTECTION
CF=CONTINUOUS FLOW SA=SUPPLIED - AIR
2. CAUTIONS AND LIMITATIONS
A - Not for use in atmosphere containing less than 19.5 percent oxygen.
B - Not for use in atmospheres immediately dangerous to life or health.
C - Do not exceed maximum use concentrations established by regulatory standards.
D - Air-line respirators can be used only when the respirators are supplied with respirable air meeting the
requirements of CGA G-7.1 Grade D or higher quality.
E - Use only the pressure ranges and hose lengths specified in the User’s Instructions.
J - Failure to properly use and maintain this product could result in injury or death.
M- All approved respirators shall be selected, fitted, used and maintained in accordance with MSHA, OSHA and
other applicable regulations
N - Never substitute, modify, add or omit parts. Use only exact replacement parts in the configuration specified
by the manufacturer.
O - Refer to User’s Instructions, and/or maintenance manuals for information on use and maintenance of these
respirators.
S - Special or critical User’s Instruction and / or specific use limitationa apply. Refer to User’s Instructions
before donning.
RESPIRATOR COMPONENTS
TC- PROTECTION1 MODEL ALTERNATE HOOD
ALTERNATE
SUSPENSION/
HARD HAT
BREATHING
TUBE ALTERNATE FLOW CONTROL DEVICE AIR HOSE ACCESSORIES CAUTIONS AND LIMITATIONS
CC20 SERIES HOODS
20TJN
20TICN
20SICN
20TICSN
20TICH
20SICH
20TPN
20TPCN
20LFL
20LFM
20LF2L
20LF2M
20LF2S
20TG
20RT
30XXP
30XXR
51XXP
51XXR
20BT
RTBT
20LFBT
20LFBTXS
20LFBTXL
F30
F30B
F30S
F31 F32 F33 F34 F35
F35B
F35S
F37 F40
F40B
F40S
F41 F42 F43 F44 F47
AC100030
AC100030B
AC100030S
AC100031 AC100032 AC100033 AC100034 AC100037
AC100035B
HC240030
HC240030B
HC240030S
HC240031 HC240032 HC240033 HC240034 HC240037
HC240035B
DC5040
DC5040B
DC5040S
DC5041 DC5042 DC5043 DC5044 DC5047
FRIG2000
FRIG2000B
FRIG2000S
54513 54512 54511 54510
5454 5458 5457
5454GOV
46919 46918
4696FM
46928FF
46917FM
46917FF
46917
46916FF
46916FS
46915 46913
4696 4695
V2050STSHUTOFF V2025STSHUTOFF
V2025ST V2010ST V2050ST
V20100STSHUTOFF
V20100ST
V52535BLACK V55035BLACK
V55033FS
V55033GRN
V52533FF
V52533FS
V52533
V55030GRN
V55031 V55030 V55033 V55032 V52531 V52530
V52530GREEN
V52532
V55033FF
V5KF2530XXX V5KF2531XXX V5KF2532XXX V5KF2533XXX V5KF2535XXX V5KF5030XXX V5KF5031XXX V5KF5032XXX V5KF5033XXX V5KF5035XXX
V5KF2533XXXFF
V5KF2533XXXFS
V5KF5033XXXFF
V5KF5033XXXFS
20LCL
36501
DC70ML
DC70XLXXL
HS
20NC
ES42
19C-154 SA/CF CC20 XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX ABCDEJMNOS

CC20 Approval Label
3
CC20 Series Airline Respirator
User Manual
CC20 Series Airline Respirator
User Manual
RESPIRATOR COMPONENTS
TC- PROTECTION1 MODEL ALTERNATE HOOD
ALTERNATE
SUSPENSION/
HARD HAT
BREATHING
TUBE ALTERNATE FLOW CONTROL DEVICE AIR HOSE ACCESSORIES CAUTIONS AND LIMITATIONS
CC20 SERIES HOODS
20TJN
20TICN
20SICN
20TICSN
20TICH
20SICH
20TPN
20TPCN
20LFL
20LFM
20LF2L
20LF2M
20LF2S
20TG
20RT
30XXP
30XXR
51XXP
51XXR
20BT
RTBT
20LFBT
20LFBTXS
20LFBTXL
F30
F30B
F30S
F31 F32 F33 F34 F35
F35B
F35S
F37 F40
F40B
F40S
F41 F42 F43 F44 F47
AC100030
AC100030B
AC100030S
AC100031 AC100032 AC100033 AC100034 AC100037
AC100035B
HC240030
HC240030B
HC240030S
HC240031 HC240032 HC240033 HC240034 HC240037
HC240035B
DC5040
DC5040B
DC5040S
DC5041 DC5042 DC5043 DC5044 DC5047
FRIG2000
FRIG2000B
FRIG2000S
54513 54512 54511 54510
5454 5458 5457
5454GOV
46919 46918
4696FM
46928FF
46917FM
46917FF
46917
46916FF
46916FS
46915 46913
4696 4695
V2050STSHUTOFF V2025STSHUTOFF
V2025ST V2010ST V2050ST
V20100STSHUTOFF
V20100ST
V52535BLACK V55035BLACK
V55033FS
V55033GRN
V52533FF
V52533FS
V52533
V55030GRN
V55031 V55030 V55033 V55032 V52531 V52530
V52530GREEN
V52532
V55033FF
V5KF2530XXX V5KF2531XXX V5KF2532XXX V5KF2533XXX V5KF2535XXX V5KF5030XXX V5KF5031XXX V5KF5032XXX V5KF5033XXX V5KF5035XXX
V5KF2533XXXFF
V5KF2533XXXFS
V5KF5033XXXFF
V5KF5033XXXFS
20LCL
36501
DC70ML
DC70XLXXL
HS
20NC
ES42
19C-154 SA/CF CC20 XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX ABCDEJMNOS

Clean Breathable Air Source Supplying Grade “D”
or Higher Air Quality
(See Breathing Air Requirements on page 7.)
Component Concept
CC20 Airline Respirators
Bullard CC20 Series airline respirators consist of five components (Figure 1); all must be present and properly
assembled to constitute a complete NIOSH approved respirator.
➀Respirator Hood: Available in a variety of styles (including loose-fitting facepiece) and in two Tychem®-
based materials.
20TJ Tychem QC basic hood and headband suspension
20TP Tychem QC basic hood and headband, with solvent-resistant polyester lens
20TIC Tychem QC hood with inner bib and headband
20TPC Tychem QC hood with inner bib and headband, with solvent-resistant polyester lens
20TICH* Tychem QC hood with inner bib for use with head protection
20TICS Tychem QC hood with taped and sealed seams, with inner bib, long outer bib, and headband suspension
20SIC Tychem SL hood with taped and sealed seams, with inner bib, long outer bib, and headband suspension
20SICH* Tychem SL hood with taped and sealed seams, with inner bib and long outer bib for use with head protection
20LFM Tychem QC loose-fitting facepiece hood, facial seal, sewn-in suspension, lightweight breathig tube, small/
medium (approx. head sizes 61⁄2- 7)
20LFL Tychem QC loose-fitting facepiece hood, facial seal, sewn-in suspension, lightweight breathig tube,
large (approx. head sizes 71/8- 8)
20LF2S Tychem QC narrow profile loose-fitting facepiece hood, facial seal, sewn-in suspension, lightweight breathing
tube, small (approx. head sizes 6 - 7)
20LF2M Tychem QC narrow profile loose-fitting facepiece hood, facial seal, sewn-in suspension, lightweight breathing
tube, medium (approx. head sizes 7 - 8)
20LF2L Tychem QC narrow profile loose-fitting facepiece hood, facial seal, sewn-in suspension, lightweight breathing
tube, large (approx. head sizes 8 - 9)
*Requires one of the following Bullard hard hat models: C30, C30R, S51 or S51R.
NOTE
Optional accessories include 20LCL lens covers, 20RT ratchet headband suspension, 20NC or ES42 chin
strap.
➁Headband Suspension or Head Protection: Hard hat models C30, C30R, S51 or S51R or suspension
models 20TG and 20RT. 20LFM, 20LFL, 20LF2S, 20LF2M AND 20LF2L have sewn-in elastic headband
suspensions.
➂Breathing Tube for CC20 Respirators:
20BT, RTBT For 20TJ, 20TIC, 20TICH, 20TICS, 20SIC, and 20SICH
20LFBT For 20LFM, 20LFL, 20LF2S, 20LF2M, 20LF2L
20LFBTXL For 20LFM, 20LFL, 20LF2S, 20LF2M, 20LF2L
20LFBTXS For 20LFM, 20LFL, 20LF2S, 20LF2M, 20LF2L
Clamp
Figure 1
Inner Bib
Belt
➀Respirator Hood or
loose-fitting facepiece hood
➁Headband Suspension or Hard Hat
➂Breathing Tube
➄Air Supply Hose
Clamp
➃Flow Control Device
➃Flow Control Device: Connects respirator hood to air supply hose. Available with a choice of quick-disconnect fittings, constant
or adjustable airflow control and optional climate control devices.
Flow Control Device*
Without Climate Control Devices With Climate Control Devices
Cold Only Hot/Cold
Constant Adjustable
PART NO.
F30
F30B
F30S
F31
F32
F33
F34
F35
F35B
F35S
F37
F40
F40B
F40S
F41
F42
F43
F44
F47
AC100030
AC100030B
AC100030S
AC100031
AC100032
AC100033
AC100034
AC100035B
AC100037
Frigitron 2000
Frigitron 2000B
Frigitron 2000S
DC5040
DC5040B
DC5040S
DC5041
DC5042
DC4043
DC5044
DC5047
HC240030
HC240030B
HC240030S
HC240031
HC240032
HC240033
HC240034
HC240035B
HC240037
CC20 Component Concept
4
*All flow control devices require the 20BT breathing tube to constitute complete breathing tube assemblies. Breathing tube must be purchased
separately.
➄Air Supply Hose: Connects breathing tube to air source supplying clean breathable air.
Hose for High Pressure Hose for Low Pressure
Compressed Air Source Ambient Air Pump
V5 V10 V20
3/8" Coiled I.D. Hose 3/8" I.D. Hose 1/2" I.D. Hose
V5 Starter/Extension Hose 469 Starter Hose V20 Starter/Extension Hose
545 Extension Hose
Available in 25 and 50 foot lengths
with a variety of 1/4" and 1/2" quick-
disconnect fitting styles and materials.
See parts list (page 18) for details.
Available in 25, 50, and 100 foot lengths
with a variety of 1/4" quick-disconnect fitting
styles and materials. See parts list (page 18)
for details.
Available in 50 and 100 foot lengths with
1/2" quick-disconnect Industrial Interchange
fittings. See parts list (page 18) for details.
4

Failure to heed these warnings could result in death or serious injury.
1. Improper respirator use could result in death or serious injury. Improper use may also cause certain life-threatening delayed lung
diseases such as silicosis, pneumoconiosis or asbestosis.
2. This respirator, when properly fitted and used, significantly reduces, but does not completely eliminate, the breathing of contaminants
by the respirator wearer. Where excessive airborne contaminant levels are found, you may obtain better respiratory protection from
other types of respiratory protection equipment such as a valve-operated pressure-demand airline respirator or a pressure-demand
self-contained breathing apparatus respirator.
3. Regulations require that the employer provide training to the user on the proper use, maintenance and limitations of this equipment.
Each person using this respirator must first read and understand this entire instruction manual. The CC20 Series respirators should
only be used in accordance with these operating and maintenance instructions. If you have any questions concerning the use of this
respirator, ask your employer or call Bullard Technical Support at 877-BULLARD (285-5273).
4. Before using these respirators, be sure your employer has determined that ambient airborne contaminant concentrations do not
exceed those allowed by applicable OSHA, MSHA, EPA, NIOSH or ACGIH regulations and recommendations, or any other applicable
regulations. Before using the above respirator, Federal law requires that the employer shall identify and evaluate the respiratory
hazard(s) in the workplace, and that this evaluation shall include a reasonable estimate of employee exposures to respiratory
hazard(s), and an identification of the contaminant’s chemical state and physical form.
5. DO NOT wear this respirator if any of the following ambient conditions exist:
- Atmosphere is immediately dangerous to your life or health (IDLH). IDLH is defined in 29 CFR 1910.134(b).
- You CANNOT escape without the aid of the respirator.
- Atmosphere contains less than 19.5% oxygen.
- Work area is poorly ventilated.
- Unknown contaminants are present.
- Contaminant concentrations are in excess of regulations or recommendations (as described in item 4 above).
6. There are users, environments and chemicals for which these respirators are not suitable. It is the responsibility of the user and
the employer to determine that these respirators are appropriate for the intended use. These respirators should not be used
around heat, open flames, sparks or in any potentially flammable or explosive environment. CC20 materials will burn and will melt.
DuPont Tychem®spunbonded olefin apparel fabrics have “Class 1 - Normal Flammability” characteristics, as tested according to the
Flammable Fabrics Act. “Class 1” fabrics will burn and do not provide thermal protection if a fire or explosion should occur.
CC20 materials may create static electricity under low relative humidity. Surface resistance and charge dissipation are proportional
to the amount of antistatic agent on the fabric and the ambient relative humidity. Since the antistatic agent is water soluble, it can be
washed off with water. In addition, other clothing items that are not anti-static treated might be a potential source of static formation
and discharge. Contact your employer or DuPont at 1-800-44-TYVEK on this material.
7. Bullard recommends that you DO NOT wear these respirators until you have passed a complete physical exam (including a chest
x-ray), conducted by qualified medical personnel.
8. Do not modify or alter these respirators in any manner. Use only CC20 components and replacement parts manufactured by Bullard
and approved by NIOSH for use with this respirator. Failure to use Bullard components and replacement parts approved by NIOSH
for use with this respirator voids NIOSH approval of the entire respirator, invalidates all Bullard warranties, and could result in death
or serious injury, lung disease or exposure to other hazardous or life-threatening conditions.
9. Inspect all components of these respirator systems during cleaning and before and after each use for signs of wear, tear or damage
that might reduce the degree of protection originally provided. Immediately replace worn or damaged components with Bullard CC20
components approved by NIOSH for use with this respirator, or remove the respirator from service. (See INSPECTION, CLEANING
AND STORAGE section for instructions on proper maintenance of CC20 Series Series respirators.)
10. DO NOT connect the respirators’ air supply hose to nitrogen, oxygen, toxic or inert gases. To prevent this, airline couplings used for this
respirator shall be incompatible with outlets for other gas systems. Failure to connect to the proper air source could result in death or
serious injury. Be certain your employer has determined that the breathing air source provides at least Grade D breathable air.
11. DO NOT use these respirators in poorly ventilated areas, areas where oxygen is less than 19.5%, or in confined spaces such as
tanks, small rooms, tunnels or vessels unless the confined space is well-ventilated and contaminant concentrations are below the
upper limit recommended for this respirator. The procedures for confined space entry, operation and exit are defined in applicable
regulations and standards, including 29 CFR 1910.146.
12. DO NOT use these respirators for abrasive blasting or underwater diving.
13. DO NOT reach your hand into the hood head cover in atmospheres containing air contaminants. Leave the contaminated area and
clean hands before reaching inside the hood.
WARNING
CC20 Series Airline Respirator
User Manual
5
Warning

Operations
6
Cautions & Limitations
For CC20 Airline Respirators
A - Not for use in atmospheres containing less than 19.5% oxygen.
B - Not for use in atmospheres immediately dangerous to life or health.
C - Do not exceed maximum use concentrations established by regulatory standards.
D - Airline respirators can be used only when respirators are supplied with respirable
air meeting the requirements of CGA G-7.1 Grade D or higher quality.
E - Use only the pressure ranges and hose lengths specified in the instruction
manual.
J - Failure to properly use and maintain this product could result in injury or death.
M - All approved respirators shall be selected, fitted, used, and maintained in accor-
dance with MSHA, OSHA, and other applicable regulations.
N - Never substitute, modify, add, or omit parts. Use only exact replacement parts in
the configuration as specified by the manufacturer.
O - Refer to users instructions, and/or maintenance manuals for information on use
and maintenance of these respirators.
S - Special or critical User’s Instructions and/or specific use limitations apply. Refer
to User’s Instructions before donning.
Operations
Protection
Respiratory
The CC20 respirator is NIOSH approved (TC-19C-154) as a Type C continuous-flow
supplied air respirator. It can be worn for general purpose applications, including
pharmaceutical manufacturing, chemical and pesticide handling, tank cleaning,
spray painting, and other industrial or agricultural applications in which hazardous
compounds are present.
The CC20 respirators are not approved for use in any atmosphere immediately dan-
gerous to life or health (IDLH), or from which the wearer cannot escape without the
aid of the respirator. IDLH is defined in 29 CFR 1910.134(b).
Head
CC20 Series respirator hoods with the 20TG or 20RT headband suspension DO NOT
provide head protection. If head protection is required, order the 20TICH or 20SICH
model.
The 20TICH and 20SICH hoods, when used with a Bullard model S51 or C30 hard hat,
meet ANSI Standard Z89.1-2003 Type I, Classes E & G requirements for protective
headwear for industrial workers. These hard hats are designed to provide limited head
protection by reducing the force of falling objects striking the top of the hard hat shell.
Face
The 20TICH and 20SICH models meet ANSI Z87.1-2003 impact and penetration
requirements for face protection. The 0.040” acetate lens provides limited face
protection from flying particles or spray of hazardous liquids, but is not shatterproof.
Eyes
CC20 Series respirators DO NOT provide eye protection. Wear approved safety
glasses or goggles at all times when eye protection is required.
Ears
CC20 Series respirators DO NOT provide hearing protection. Use properly fitted
earmuffs, earplugs or other protection when exposed to high noise levels.

Breathing Air Requirements
7
CC20 Breathing Air Requirements
Air Quality
Respirable, breathable air must be supplied to the point-of-
attachment of the approved Bullard air supply hose. The point-
of-attachment is the point at which the air supply hose connects
to the air source. A pressure gauge attached to the air source
is used to monitor the pressure of air provided to the respirator
wearer (see Figure 3).
Supplied breathing air must AT MINIMUM meet the requirements
for Type 1 gaseous air described in the ANSI/Compressed Gas
Association Commodity Specification G-7.1 for Grade D or higher
quality as specified by Federal regulations 42 CFR, Part 84.141(b)
and 29CFR1910.134(i).
The requirements for Grade D breathable air include:
Oxygen............................................................................19.5-23.5%
Hydrocarbons (condensed)
in mg/m3of gas ........................................................ 5 mg/m3max.
Carbon monoxide ........................................................ 10 ppm max.
Carbon dioxide ....................................................... 1,000 ppm max.
Odor ............................................................................................. *
No toxic contaminants at levels that make
air unsafe to breathe.
*Specific measurement of odor in gaseous air is impractical. Air
may normally have a slight odor. The presence of a pronounced
odor should render the air unsatisfactory.
Contact the Compressed Gas Association (1725 Jefferson Davis
Highway, Arlington, VA 22202) or www.cganet.com for complete
details on Commodity Specification G-7.1.
Air Source
Locate the source of supplied air, whether it is a breathing air
compressor or an ambient air pump, such as a Bullard Free-Air®
pump, in a clean air environment. Locate the air source far enough
from your work site to ensure the air remains contaminant-free.
Always use an inlet filter on your air source.
Use suitable after-cooler/dryers with filters, and carbon monoxide
monitors and alarms, like the Bullard Series of CO monitors and
filters, as necessary for compressed air.
Compressed air should be regularly sampled to be sure that it
meets Grade D requirements.
CC20 Breathing Air Pressure
Air pressure should be monitored at the point-of-attachment while
operating this respirator. A reliable air pressure gauge must be
present to permit you to monitor pressure during actual respirator
operation.
Special or Critical User’s Instructions
The Breathing Air Pressure Table (see page 8) defines the air
pressure ranges necessary to provide CC20 Series respirators
with a volume of air that falls within the required range of 6-15
cfm or 170-425 lpm (Ref. 42 CFR, Part 84, Subpart J, 84.150).
Make sure you understand the information in the Breathing Air
Pressure Table before using this respirator.
1. Determine the type of air source you are using (Column 1), then
find your flow control valve/climate control device (Column 2).
2. Be sure your Bullard air supply hose (Column 3) is approved for
use with your flow control valve/climate control device.
3. Determine that your Bullard air supply hose is within the
approved length (Column 4).
4. Make sure you have not exceeded the maximum number of hose
sections (Column 5).
5. Set the air pressure at the point-of-attachment within the
required pressure range (Column 6) for your flow control valve/
climate control device, and air supply hose type and length.
CC20 Breathing Air Supply
Hoses and Hose Fittings
NIOSH approved Bullard air supply hose(s) MUST be used
between the breathing tube connection fitting on the wearer’s belt
and the point-of-attachment to the air supply.
NIOSH approved Bullard quick-disconnect fittings MUST be used
to connect V5 or V20 hose lengths together. When connecting
lengths of V10 hose, only use Bullard V11 hose-to-hose adapters.
Secure connection(s) until wrench-tight and leak-free. Total
connected hose length and number of hoses MUST be within the
ranges specified on the Breathing Air Pressure Table (see page 8).
The breathing tube connection fitting MUST be secured to the
belt that is supplied with this respirator. Securing the breathing
tube connection helps prevent the air supply hose from snagging,
disconnecting or pulling the respirator hood off your head.
WARNING
The CC20 respirator must be supplied with clean, breathable air,
Grade D or better, at all times. This respirator does NOT purify or
filter out contaminants. Failure to heed these warnings could result
in death or serious injury.
WARNING
Failure to supply the minimum required pressure at the point-
of-attachment for your hose length and CC20 respirator type
will reduce airflow and could result in death or serious injury.
Figure 3
Air Supply
Hose
Respirator
Grade “D”
Breathable
Air Source
Point-of-
Attachment**
Pressure
Gauge
**Use either a V13 hose-to-hose pipe adapter
or a quick-disconnect coupler to attach the
air supply hose.
CC20 Series Airline Respirator
User Manual
7

Breathing Air Pressure Table
8
CC20 Breathing Air Pressure Table
S - Special or Critical Users Instructions
This table defines the air pressure ranges necessary to provide CC20 Series respirators with a volume of air that falls within the required range of
6-15 cfm or 170-425 lpm according to U.S. Government regulations (42 CFR, Part 84, Subpart J, 84.150, Table 8).
.
123456
Air Source Flow Control Valve/
Climate Control Device Air Supply Hose Air Supply Hose Length (feet)
Maximum Number of
Hose Sections
Required Pressure
Range (psig air)
Stationary or Portable Air
Compressor
F30, F30B, F30S, F31, F32, F33,
F34, F37
V10 25
50
75-150
200
250-300
1
2
3
5
5
14-15
15-18
19-29
25-34
31-39
F35, F35B V5 25
50
1
2
12-18
19-23
F40, F40B, F40S, F41, F42, F43,
F44, F47
V10 25
50
75-150
200
250-300
1
2
3
5
5
22-25
24-27
27-37
33-40
38-45
V5 25
50
1
2
22-26
25-30
AC100030, AC100030B,
AC100030S, AC100031,
AC100032, AC100033,
AC100034, AC10035B,
AC100037
V10 25-50
75-150
175-300
2
3
5
55-65
60-70
65-75
V5 25
50
1
1
55-65
56-69
DC5040, DC5040B, DC5040S,
DC5041, DC5042, DC5043,
DC5044, DC5047
V10 50
75-150
200
250
300
2
3
3
3
5
48-52
59-72
80-84
85-92
90-98
V5 25
50
1
2
53-57
67-71
HC2400030, HC2400030B,
HC2400030S, HC2400031,
HC2400032, HC2400033,
HC2400034, HC2400035B,
HC240007
V10 25
50
75-150
200
250
300
1
2
3
4
5
5
59-61
63-65
68-75
77-79
80-82
84-86
V5 25
50
1
1
65-66
68-69
Bullard Free-Air®Pumps F35, F35b, F35s V20 25
50
100
200
300
1
1
2
2
3
3-5
4-6
6-8
10-15
13-18
Frigitron 2000
Frigitron 200B
Frigitron 2000S
V20 50
100
200
300
1
2
2
3
16-22
18-25
22-30
25-34

Figure 5
Figure 4
Adjusting/Installing Headband
9
CC20 Series Airline Respirator
User Manual
8
64
7
63
7
62
7
61
7
60
7
59
7
58
7
57
6
56
6
55
6
54
6
53
7/8
3/4
5/8 1/2
3/8 1/8
7/8
3/4
5/8
1/2
SIZE
Crown strap
Crown
strap
post
Brow pad
CC20 Respirator Assembly
Adjusting and Installing Headband
Suspension in Hood
(If using 20TICH or SICH models, see page 10.)
To change the headband size, unlock the four pins from the siz-
ing holes. Place the headband on your head. Pull down, allowing
headband to expand until it feels comfortable. The headband will
automatically adjust to your size. Lock into place by pushing the
four pins into the sizing holes (Figure 4).
NOTE
If using the optional 20RT ratchet headband suspension,
refer to the instruction sheet provided with the 20RT.
Adjust Crown Straps for Vertical Fit
To improve suspension comfort, adjust crown straps vertically by
repositioning the crown strap posts in the crown straps. Vertical
adjustment makes the headband ride higher or lower on the
wearer’s head. To adjust, push crown strap post from slot, move
to new slot, and snap in to secure. Move key to desired vertical
position. Repeat for other crown strap post (Figure 7).
NOTE
20LF and 20LF2 series loose-fitting facepiece hoods have a
sewn-in headband.
NOTE
If the hood rises off your head during use, first verify
proper air pressure, then select a different hood for your
application, or use the optional chin strap.

Adjusting and Installing Hard Hat
in Respirator Hood*
1. Assemble and adjust the standard Bullard hard hat suspensions
RS4PC or RS6PC or the optional ratchet suspensions RS4RC or
RS6RC by following the directions on instruction sheet attached
to headband on hard hat. Read all hard hat warning labels and
instructions. The following Bullard hard hat models are NIOSH
approved for use with CC20 Series respirator hoods: C30, C30R,
S51 and S51R.
2. If desired, install and adjust optional ES42 hard hat chinstrap.
3. Before inserting hard hat into hood, remove the two adhesive-
backed Velcro®strips attached to the Velcro piece that is sewn into
the hood (see Figures 7 & 8).
4. Peel the backing off the longer Velcro tab and apply it to the inside
center rear of the hard hat, about 1/4" up from the edge. Apply
shorter Velcro tab to the underside of the brim of the hard hat
(see Figure 7).
5. Insert hard hat into respirator hood with cap visor facing front of
hood (see Figure 6).
6. Tuck cap brim on top of front elastic Velcro band sewn into hood
(see Figure 7).
7. Loop the Velcro strip sewn inside the hood around the back of the
cap and affix it to the corresponding Velcro tab previously installed
inside the hard hat in step 4 (see Figure 8).
8. Remove protective plastic from plastic lens of respirator hood. If
desired, apply optional 20LC or 20LCL adhesive-backed lens covers
designed to protect the respirator’s plastic lens. Apply 2-3 lenses
at a time. When lens becomes soiled, remove by pulling tab at edge
of lens cover to clear your vision.
* The 20TICH and 20SICH model respirator hoods require
a hard hat or a suspension.
Installing Hard Hat
10
Figure 8
Velcro Strip
Figure 6
Velcro strip
Window
Front elastic
band
Figure 7
Velcro tabs

Installing Breathing Tube Assembly
in Hoods (20BT or RTBT)
1. Remove nylon clamp from plastic anchor plate on hood (see
Figure 9). Do not remove foam from inside the breathing tube,
used with CC20 Series Airline Respirators. The foam helps
reduce the noise level of incoming air.
2. Insert the open end of the breathing tube approximately five
inches into hood’s air entry sleeve (see Figure 10).
3. Install nylon clamp over air entry sleeve and breathing tube,
inserting clamp locks through two holes in plastic anchorplate
that is sewn into hood. Locks should face away from user’s
neck (see Figure 11).
4. Engage clamp locks and squeeze together until tight.
5. For CC20 Series Airline Respirators, attach other end of
breathing tube to flow control device on belt by screwing nylon
hose connector on flow control device.
NOTE
Refer to PAPR manual for connection of breathing tube to
PAPR blower.
Installing Breathing Tube Assembly
in Loose-Fitting Facepieces
1. The 20LFM, 20LFL, 20LF2S, 20LF2M and 20LF2L loose-fitting
facepieces have a sewn-in breathing tube connector on the
back. The 20LFBT breathing tube has a special connector on
the hood end with bayonet type pins.
2. Insert the bayonet connector of the 20LFBT breathing tube in
the hood connector and turn clockwise until it locks in place
(see Figure 12).
Using Climate Control Devices for
CC20 Series Airline Respirators
CC20 Series Airline Respirators are approved by NIOSH for use
with four optional Bullard climate control devices: AC1000 Series,
DC50 Series, HC2400 Series and Frigitron 2000 Series.
1. Follow the instructions supplied with your climate control
device.
2. Screw nylon hose connector on end of breathing tube to hose
thread on climate control device.
3. Firmly tighten hose connector by hand (see Figure 13).
4. Lace belt supplied with respirator through belt loop bracket on
climate control device.
Breathing Tube Assembly/Climate Control Devices
11
Figure 10
Figure 11
Figure 9
To tighten
To remove
To tighten
Figure 12
WARNING
Climate control devices are not approved for use with Powered
Air-Purifying Respirators. Failure to heed these instructions
could result in death or serious injury.
Figure 13
CC20 Series Airline Respirator
User Manual

CC20 Respirator Use/Donning/Doffing
12
CC20 Respirator Use
Donning the CC20 Respirator
Before using your CC20 Series respirator, assemble the respirator
using the instructions given on pages 9-11.
1. Connect NIOSH approved Bullard air supply hose to an air
source supplying Grade D breathable air as defined on page
7. Turn on breathing air source.
2. With air flowing, connect breathing tube assembly to air sup-
ply hose (see Figure 14). Connect quick-disconnect fitting on
breathing tube assembly to quick-disconnect coupler on air
supply hose. Once fitting is secured, release coupling sleeve
to lock fittings together. Pull on both hoses to make sure they
are attached securely.
3. Adjust air pressure at point-of-attachment to within the
approved pressure range (see Figure 15). See the Breathing
Air Pressure Table (page 8) for approved pressure ranges.
4. With air still flowing, put on CC20 Series respirator hood.
5. Position headband suspension or hard hat for a comfortable
fit. (See instructions on page 9 for proper sizing).
6. If using an optional chin strap, pull elastic strap under your
chin. Adjust for a secure and comfortable fit.
7. If using the Bullard loose-fitting facepiece hoods: Available
in large 20LF2L or 20LFL, medium 20LF2M or 20LFM, and
small 20LF2S. Select the size that fits most comfortably
and matches your head size. Remove the protective cover
from the visor. Pull the hood over your head and adjust the
headband around your head and the elasticized edge of the
faceseal under your chin. Make sure that the breathing tube
is not twisted after donning.
8. Tuck inner bib of hood (except on 20TJ, 20TP, 20LFM,
20LFL, 20LF2S, 20LF2M and 20LF2L) into shirt or protec-
tive clothing for additional splash and overspray protection
(see Figure 16).
9. Pull respirator outer bib over collar of shirt or protective
clothing. If you are using the 20SIC, 20SICH, or 20TICH
model, pull the long outer bib down on the outside of clothing
and tie at the sides.
10. With breathing tube assembly attached to the hood, fasten
belt at waist or hip level and adjust for comfort.
11. Recheck air pressure and adjust if necessary.
12. With air flowing into your respirator, you are now ready to
enter work area.
Removing the CC20 Respirator
When finished working, leave work area wearing respirator and
with air still flowing. Once outside contaminated area, remove
respirator and then disconnect the air supply hose using the
quick-disconnect fittings.
NOTE
If using V20 Series (1/2” I.D.) air supply hose, the hose
quick-disconnect coupler does not have a shut-off valve.
Therefore, air will continue to flow freely after disconnect-
ing hose from respirator.
Figure 16
WARNING
Do not put on or remove these respirators in a hazardous atmo-
sphere except for emergency escape purposes. Failure to heed
these warnings could result in death or serious injury.
Figure 15
Figure 14
Air Supply Hose
Respirator
Grade “D”
Breathable
Air Source
Point-of-Attachment
Pressure Gauge

Inspection, Cleaning, and Storage
13
Inspection, Cleaning and Storage
Bullard CC20 Series respirators have a limited service life.
Therefore, a regular inspection and replacement program must
be conducted.
The Bullard CC20 Series respirators and all component parts
and assemblies should be inspected for damage or excessive
wear before and after each use to ensure proper functioning.
Immediately remove the respirator from service and replace parts
or assemblies that show any sign of failure or excessive wear that
might reduce the degree of protection originally provided.
Use only CC20 components and replacement parts manufactured
by Bullard and approved by NIOSH for use with these respirators.
Since respirator use and the quality of maintenance performed vary
with each job site, it is impossible to provide a specific time frame for
respirator replacement.
Inspect all components of this respirator system during cleaning and
before and after each use for signs of wear, tear or damage that might
reduce the degree of protection originally provided. Respirators used
by more than one person must be cleaned, inspected and sanitized
after each use. If not cleaned, contamination may cause illness or
disease.
Hood and Headband Suspension
Inspection
Inspect the hood material for rips, tears, or damage from exces-
sive wear that might reduce the degree of protection originally
provided. Inspect the inner neck cuff for elasticity. The respira-
tor’s plastic lens should be inspected for cracks, scratches or any
other signs of damage.
Disassemble the breathing tube from the hood by removing the
nylon hose clamp. To remove the hose clamp, slide the locks
sideways in opposite directions.
Remove the headband suspension and optional chin strap from the
hood, except on loose-fitting facepiece hoods, remove the breath-
ing tube by turning the connector on the tube counter-clockwise
and pulling out. Inspect headband suspension for cracks, frayed
or cut crown straps, torn headband or size adjustment slots, loss
of pliability, or other signs of excessive wear. Check the chin strap
for loss of elasticity, cuts, and cracked hanger clips.
If damage is detected, replace immediately with Bullard replace-
ment part(s) or remove the respirator from service.
Cleaning
Bullard does not recommend laundering the hood. When the hood
becomes dirty, it should be discarded and replaced. The respira-
tor’s plastic lens, headband suspension, and optional chin strap
should be hand-sponged with warm water and mild detergent,
rinsed, and air-dried. Mineral spirits may be used to remove
paints or coatings from the solvent-resistant lens of the 20 TP and
20TPC hoods. After cleaning and before reassembling, once again
carefully inspect parts for signs of damage.
CAUTION
Do not use volatile solvents for cleaning this respirator or any
parts and assemblies, with the exception that mineral spirits
may be used to clean the solvent-resistant lens of the 20TP
and 20TPC hoods. Strong cleaning and disinfecting agents, and
many solvents, can damage the plastic parts and reduce the
protective properties of the respirator. Failure to heed these
instructions may result in minor or moderate injury and/or
equipment damage.
WARNING
Failure to heed these instructions could result in death or
serious injury.
LEAVE WORK AREA IMMEDIATELY IF:
- Any respirator component becomes damaged
- Airflow into respirator hood stops or slows down
- Air pressure gauge drops below the minimum specified in
the Breathing Air Pressure Table
- Breathing becomes difficult
- You become dizzy, nauseous, too hot, too cold, or ill
- You taste, smell, or see contaminants inside
respirator hood
- Your vision becomes impaired
WARNING
Do not store respirator in your work area or leave it unattended
in a contaminated environment. Respirable contaminants can
remain suspended in the air for several hours after work activ-
ity ceases, even though you may not see them. Proper work
practice requires you to wear the respirator until you are out-
side the contaminated area. If you place or store the respirator
in a contaminated environment, contaminants, dirt, and dust
could get into the respirator. When you put the respirator back
on, you could breathe in contaminants upon reuse. Failure to
heed these instructions could result in death or serious injury.
WARNING
The air you breathe will not be clean unless the respirator you
wear is clean. Failure to heed this warning could result in death
or serious injury.
CC20 Series Airline Respirator
User Manual

Inspection, Cleaning, and Storage
14
Hard Hat
Inspection
Inspect the hard hat shell for nicks, gouges, cracks, and any damage
due to impact, rough treatment, or wear.
Remove the headband suspension and optional chin strap from the
hard hat. Inspect the headband suspension for cracks, frayed or cut
crown straps, torn headband and size adjustment slots, loss of pli-
ability or other signs of excessive wear. Check the chin strap for loss
of elasticity, cuts, and cracked hanger clips.
If damage is detected, replace part(s) immediately with Bullard
replacement parts or remove the hard hat from service.
Cleaning
The hard hat shell, headband suspension, and optional chin strap
should be hand cleaned with warm water and mild detergent,
rinsed and air-dried. After cleaning and before reassembling, once
again carefully inspect parts for signs of damage.
Breathing Tube
Inspection
Inspect the breathing tube for tears, cracks, holes, or exces-
sive wear that might reduce the degree of protection originally
provided. If any signs of excessive wear are present, replace the
breathing tube immediately or remove the respirator from service.
Cleaning
To clean the breathing tube, hand-sponge with warm water and
mild detergent, being careful not to get water inside. Rinse and
air-dry. After cleaning, once again carefully inspect breathing tube
for signs of damage.
Flow Control Valve/
Climate Control Device
Inspection
Be sure the hose thread is screwed tightly into the breathing tube
so no air can escape during use. Check the adjustment knob on the
flow control device for cracks and other damage.
Cleaning
To clean, hand-sponge with warm water and mild detergent, being
careful not to get water inside. After cleaning, once again care-
fully inspect flow control valve/climate control device for signs of
damage. If any signs of excessive wear are present, replace the
flow control valve/climate control device or remove the respirator
from service.
Air Supply Hoses
Inspection
Air supply hose(s) should be inspected closely for abrasions, cor-
rosion, cuts, cracks and blistering. Be sure the hose fittings are
crimped tightly to the hose so that no air can escape. Make sure
the hose has not been kinked or crushed by any equipment that
may have rolled over it.
If any of the above signs are present or any other signs of
excessive wear are detected, replace the hose(s) immediately or
remove the respirator from service.
Cleaning
The air supply hose(s) should be hand-sponged with warm water
and mild detergent, rinsed and air dried. Do not get water inside
the air supply hose. After cleaning, once again carefully inspect air
supply hose(s) for signs of damage.
Storage
After reusable respirator components have been cleaned and
inspected, place them in a plastic bag or an airtight container.
Store the respirator and parts where they will be protected from
contamination, distortion and damage from elements such as
dust, direct sunlight, heat, extreme cold, excessive moisture and
harmful chemicals.
WARNING
Only use air supply hoses that are NIOSH approved for
use with the CC20 respirator. Other hoses could reduce
airflow and protection, and expose the wearer to life-
threatening conditions. Failure to follow these instruc-
tions could result in death or serious injury.
CAUTION
Do not cut or remove the foam that is inside the CC20
Series Airline Respirator breathing tube. The foam helps
reduce the noise level of the incoming air supply. It
does not filter or purify your breathing air. NIOSH has
approved this respirator with the foam in place. Failure
to follow these instructions may result in minor or mod-
erate injury and/or equipment damage.

Ordering Information
15
Parts and Accessories
CC20 Series airline respirators consist of five components – respirator hood, headband suspension or head protection, breathing tube,
flow control device, and air supply hose.
Respirator System
CC20SYS Includes 20TIC35 respirator assembly, Free-Air®
pump and V20100ST air supply hose, and 20LCL
lens covers
Respirator Assemblies
For use with compressed air
CC20TJ30 Includes 20TJN hood, 20TG headband suspension
and V30 breathing tube assembly
CC20TIC30 Includes 20TCN hood, 20TG headband suspension
and V30 breathing tube assembly
CC20TICH30 Includes 20TICH hood, 20TG headband suspension
and V30 breathing tube assembly
CC20LF30 Includes 20LFL hood and X30 breathing tube
assembly
For use with Bullard Free-Air® pumps
CC20TJ35 Includes 20TJN hood, 20TG suspension and V35
breathing tube assembly
CC20TIC35 Includes 20TCN hood, 20TG suspension and V35
breathing tube assembly
CC20TICH35 Includes 20TICH hood, 20TG suspension and V35
breathing tube assembly
CC20LF35 Includes 20LFL hood and X35 breathing tube
assembly
Respirator Hoods
Basic style hood, for use with headband suspension
20TJ Tychem QC with 20TG headband suspension
20TJN Tychem QC, no headband suspension
20TP Tychem QC, with solvent-resistant polyester lens,
20TG headband suspension
20TPN Tychem QC with solvent-resistant polyester lens, no
suspension
Hood with inner bib, for use with headband suspension
20TIC Tychem QC, with 20TG headband suspension
20TICN Tychem QC, no headband suspension
20TPC Tychem QC, with solvent-resistant polyester lens,
20TG headband suspension
20TPCN Tychem QC with solvent-resistant polyester lens, no
suspension
Hood with inner bib, for use with Bullard hard hat
20TICH Tychem QC, hard hat not included
20SICH Tychem SL, with taped and sealed seams,hard hat
not included
Hood with inner bib and long outer bib, for use with
headband suspension
20TICS Tychem QC with taped and sealed seams, and
20TG headband suspension
20TICSN Tychem QC with taped and sealed seams, no
headband suspension
20SIC Tychem SL, with taped and sealed seams, and
20TG headband suspension
20SICN Tychem SL, with taped and sealed seams, no
headband suspension
20LFM Tychem QC, facial seal, sewn-in suspension, medium
20LFL Tychem QC, facial seal, sewn-in suspension, large
20LF2S Tychem QC, narrow profile, facial seal, sewn-in
suspension, small
20LF2M Tychem QC, narrow profile, facial seal, sewn-in
suspension, medium
20LF2L Tychem QC, narrow profile, facial seal, sewn-in
suspension, large
Accessory Items for All Hoods
20LCL Mylar lens covers (25/pkg)
Headband Suspensions and Hard Hats
20TG Standard headband suspension
20RT Flex-Gear®ratchet headband suspension
C30 Hard hat with standard suspension, white
C30R Hard hat with ratchet suspension, white
S51 Hard hat with standard suspension, white
S51R Hard hat with ratchet suspension, white
Accessories for Headband Suspension and Hard Hats
RS6PC Standard replacement suspension for C30 hard hat
RS6RC Replacement ratchet suspension for C30R hard hat
RS4PC Standard replacement suspension for S51
hard hat
RS4RC Replacement ratchet suspension for S51R
hard hat
20NC Chin strap for 20TG and 20RT headband suspension
ES42 Chin strap for C30 and S51 hard hats
20TJ
20TJN
20TP
20TPN
20TIC
20TICN
20TPC
20TPCN
20TICH
20SICH
20SICN
20TICSN
20RT
RS6PC
20TG
RS4PP
RS6RC
20NC
RS4RP
ES42
C30 OR
C30R
S51 OR
S51R
20LCL
CATALOG CATALOG
NUMBER DESCRIPTION NUMBER DESCRIPTION
CC20 Series Airline Respirator
User Manual

Ordering Information
16
Breathing Tubes
RTBT Disposable breathing tube with clamp
20BT Breathing tube with clamp for CC20 only
20LFBT Breathing tube (lightweight) with clamp for 20LF
and 20LF2 Series hoods only, airline mode
20LFBTXL Extra large breathing tube assembly
20LFBTXS Extra small breathing tube assembly
Breathing Tube Assemblies for CC20 Series
Airline Respirators
Include breathing tube, airflow control device, quick-disconnect
nipple and belt. (Note: 20BT + F30 = V30)
Constant Flow Breathing Tube Assemblies
For use with Breathing Air Compressors
V30 With 1/4" Industrial Interchange steel
(Hansen compatible) quick-disconnect nipple
V31 With 1/4" Schrader steel quick-disconnect nipple
V32 With 1/4" Snap-Tite steel quick-disconnect nipple
V33 With 1/4" Snap-Tite brass quick-disconnect nipple
Constant Flow Breathing Tube Assemblies
For use with 20LFM and 20LFL Loose-Fitting Facepiece Hoods
X30 With 1/4" Industrial Interchange steel
(Hansen compatible) quick-disconnect nipple
X31 With 1/4" Schrader steel quick-disconnect nipple
X32 With 1/4" Snap-Tite steel quick-disconnect nipple
X33 With 1/4" Snap-Tite brass quick-disconnect nipple
Constant Flow Breathing Tube Assemblies
For use with Bullard Free-Air Pumps
V35 With 1/2" Industrial Interchange, steel (Hansen
compatible) quick-disconnect nipple
X35 For 20LF and 20LF2 Series hoods with 1/2" Industrial
Interchange, steel (Hansen compatible) quick-
disconnect nipple
Adjustable Flow Breathing Tube Assemblies
For use with Breathing Air Compressors
V40 With 1/4" Industrial Interchange, steel (Hansen
compatible) quick-disconnect nipple
V41 With 1/4" Schrader steel quick-disconnect nipple
V43 With 1/4" Snap-Tite, brass quick-disconnect nipple
X40 For 20LFM and 20LFL hoods with 1/4" Industrial
Interchange, steel (Hansen compatible) quick-
disconnect nipple
Replacement Parts for Breathing Tube Assemblies
S18051 Nylon breathing tube clamp
4612 Belt, Nylon webbing
V30 Series Breathing Tube Assembly V40 Series Breathing Tube Assembly
20BT
Breathing
Tube
F30-Series
Constant Flow
Control Valve
S18051
Clamp
4612
Belt
20BT
Breathing
Tube
S18051
Clamp
F40-Series
Constant Flow
Control Valve
4612
Belt
CATALOG CATALOG
NUMBER DESCRIPTION NUMBER DESCRIPTION

Ordering Information
17
Flow Control Devices for CC20 Series
Airline Respirators
Flow Control Valves
F30 Constant flow control valve with 1/4" Industrial
Interchange (Hansen compatible) quick-disconnect
nipple (other industrial fittings available)
F40 Adjustable flow control valve with 1/4" Industrial
Interchange (Hansen compatible) quick-disconnect
nipple (other industrial fittings available)
F35 Constant flow control valve with 1/2" Industrial
Interchange (Hansen compatible) quick-disconnect
nipple
Climate Control Assemblies for CC20 Series
Airline Respirators
For use with Breathing Air Compressors
Cold Tubes – Adjustable Flow
AC1000 With 1/4" Industrial Interchange steel (Hansen
compatible) quick-disconnect nipple
AC100031 With 1/4" Schrader steel quick-disconnect nipple
AC100032 With 1/4" Snap-Tite steel quick-disconnect nipple
Hot/Cold Tubes - Adjustable Flow
HC2400 With 1/4" Industrial Interchange steel (Hansen
compatible) quick-disconnect nipple
HC240031 With 1/4" Schrader steel quick-disconnect nipple
HC240032 With 1/4" Snap-Tite steel quick-disconnect nipple
Dual-CooL™ - Climate Control Device
DC5040 With 1/4" Industrial Interchange steel (Hansen
compatible) quick-disconnect nipple. Includes CH60
connector hose and nylon belt (Order vest
separately)
DC70M/L Medium/Large cooling vest
DC70XL/XXL Extra Large/XX-Large cooling vest
Replacement Parts for Climate Control Assemblies
MV2400 Muffler/valve assembly for HC2400
CH60 Connector hose for use with DC5040
Climate Control Assembly
For use with Bullard EDP30 or ADP20 Free-Air Pump
Cool Tube - Adjustable Flow
Frigitron®2000 With 1/2" Industrial Interchange steel (Hansen
compatible) quick-disconnect nipple.
CATALOG CATALOG
NUMBER DESCRIPTION NUMBER DESCRIPTION
Frigitron 2000
DC5040
Dual-Cool
AC1000 Series
DC70M/L
DC70XL/XXL
CH60
HC2400 Series
CC20 Series Airline Respirator
User Manual

Ordering Information
18
Air Supply Hoses and Fittings for CC20 Series Airline
Respirators
V10 Series Starter Hose Kits
For use with Breathing Air Compressors
Include 25' (7.6m), 3/8" I.D. rubber hose with 1/4" female quick-disconnect cou-
pler and V13 adapter fitting (3/8" hose-to-3/8" pipe)
4696 With 1/4" Industrial Interchange steel (Hansen
compatible) quick-disconnect coupler
46913 With 1/4" Schrader steel quick-disconnect coupler
46915 With 1/4" Snap-Tite steel quick-disconnect coupler
V10 Series Extension Hose Kits
For use with Breathing Air Compressors
Include 3/8" I.D. rubber hose, V11 hose-to-hose adapter fitting and V13 hose-to-
pipe fitting (3/8" hose-to-3/8" pipe)
5454 25' (7.6 m) Extension hose kit
5457 50' (15.2 m) Extension hose kit
5458 100' (30.5 m) Extension hose kit
V20 Series Hoses
For use with Bullard Free-Air Pumps
Include 1/2" I.D. rubber hose with 1/2" Industrial Interchange (Hansen compat-
ible) female quick-disconnect coupler and
1/2" male quick-disconnect nipple
V2050ST 50' (15.2 m)
V20100ST 100' (30.5 m)
V2025STSHUTOFF 25' (7.62 m)
V2050STSHUTOFF 50' (15.2M)
V5 Series Coiled Hoses
For use with Breathing Air Compressors
Include 3/8" I.D. Nylon coiled hose with 1/4" female quick-disconnect coupler and
1/4" male quick-disconnect nipple.
V52530 25' (7.6 m) with 1/4" Industrial Interchange
steel (Hansen compatible) fittings
V55030 50' (15.2 m) with 1/4" Industrial Interchange steel (Hansen
compatible) fittings
V52531 25' (7.6 m) with 1/4" Schrader steel quick-disconnect fittings
V55031 50' (15.2 m) with 1/4" Schrader steel quick-disconnect fittings
V52532 25' (7.6m) with 1/4" Snap-Tite steel fittings
V55032 50' (15.2 m) with 1/4" Snap-Tite steel fittings
V52533 25' (7.6m) with 1/4" Snap-Tite brass fittings
V55033 50' (15.2 m) with 1/4" Snap-Tite brass fittings
V52533FF 25' (7.6m) with 1/4" Snap-Tite brass fittings
V55033FF 50' (15.2 m) with 1/4" Snap-Tite brass fittings
V52533FS 25' (7.6m) with 1/4" Snap-Tite brass fittings
V55033FS 50' (15.2 m) with 1/4" Snap-Tite brass fittings
V52535BLACK 25' (7.6 m) with 1/2" Industrial Interchange
steel (Hansen compatible) fittings
V55035BLACK 50' (15.2 m) with 1/2" Industrial Interchange
steel (Hansen compatible) fittings
V5 Series Kink-Free Hoses * XXX is designation RED, GRN, BLK, YLW, BLU
For use with Breathing Air Compressors
Include 3/8" I.D. Nylon coiled hose with 1/4" female quick-disconnect coupler and
1/4" male quick-disconnect nipple.
V5KF2530XXX 25' (7.6 m) with 1/4" Industrial Interchange
steel (Hansen compatible) fittings
V5KF5030XXX 50' (15.2 m) with 1/4" Industrial Interchange steel
(Hansen compatible) fittings
V5KF2531XXX 25' (7.6 m) with 1/4" Schrader steel quick-
disconnect fittings
V5KF5031XXX 50' (15.2 m) with 1/4" Schrader steel quick-
disconnect fittings
V5KF2532XXX 25' (7.6m) with 1/4" Snap-Tite steel fittings
V5KF5032XXX 50' (15.2 m) with 1/4" Snap-Tite steel fittings
V5 Series Kink-Free Hoses (continued)
V5KF2533XXX 25' (7.6m) with 1/4" Snap-Tite brass fittings
V5KF5033XXX 50' (15.2 m) with 1/4" Snap-Tite brass fittings
V5KF2533XXXFF 25' (7.6m) with 1/4" Snap-Tite brass fittings
V5KF5033XXXFF 50' (15.2 m) with 1/4" Snap-Tite brass fittings
V5KF2533XXXFS 25' (7.6m) with 1/4" Snap-Tite brass fittings
V5KF5033XXXFS 50' (15.2 m) with 1/4" Snap-Tite brass fittings
V5KF2535XXX 25' (7.6 m) with 1/2" Industrial Interchange
steel (Hansen compatible) fittings
V5KF5035XXX 50' (15.2 m) with 1/2" Industrial Interchange
steel (Hansen compatible) fittings
Quick-Disconnect Nipples, Couplers and Adapters
For use with V10 hoses only
Nipples
1/4” Industrial Interchange (Hansen compatible)
S9841 With 1/4" Female NPT
V17 With 3/8" Female NPT
1/4” Schrader
S19432 With 1/4" Female NPT
S19433 With 3/8" Female NPT
1/4” Snap-Tite
S19442 With 1/4" Female NPT
S17651 With 3/8" Female NPT
Couplers (Shut-Off Type)
1/4” Industrial Interchange (Hansen compatible)
V14 With 1/4" Female NPT
V15 With 3/8" Male NPT
1/4” Schrader
V18 With 1/4" Female NPT
S17603 With 1/4" Male NPT
S17601 With 3/8" Male NPT
1/4” Snap-Tite
V19 With 1/4" Female NPT
S17615 With 3/8" Female NPT
S17611 With 1/4" Male NPT
S17614 With 3/8" Male NPT
Hose Adapters
V11 Hose-to-hose, 3/8" hose to 3/8" hose
V12 Hose-to-pipe, 3/8" hose to 1/4" pipe
V13 Hose-to-pipe, 3/8" hose to 3/8" pipe
Other Available Flow Control Assemblies (without breathing
tube) for CC20 Series Airline Respirators
Adjustable Flow
F40 1/4" Industrial Interchange
F40B 1/4" Industrial Interchange (Brass)
F40S 1/4" Industrial Interchange (Stainless Steel)
F41 1/4" Schrader
F42 1/4" Snap-Tite, steel
F43 1/4" Snap-Tite, brass
F44 1/4" Snap-Tite, stainless steel
F47 1/4" CEJN
Constant Flow
F30 1/4" Industrial Interchange
F30B 1/4" Industrial Interchange (Brass)
F30S 1/4" Industrial Interchange (Stainless Steel)
F31 1/4" Schrader
F32 1/4" Snap-Tite, steel
F33 1/4" Snap-Tite, brass
F34 1/4" Snap-Tite, stainless steel
F35 1/2" Industrial Interchange
F37 1/4" CEJN
F35B 1/2" Industrial Interchange (Brass)
F35S 1/2" Industrial Interchange (Stainless Steel)

Return Authorization
19
Return Authorization
The following steps must be completed before Bullard will accept any returned goods. Please read carefully.
Follow the steps outlined below to return goods to Bullard for repair or replacement under warranty or for paid repairs:
1. Contact Bullard Technical Support by telephone or in writing at:
Bullard
1898 Safety Way
Cynthiana, KY 41031-9303
Toll-free: 877-BULLARD (285-5273)
Phone: [phone]
In your correspondence or conversation with Technical Support, describe the problem as completely as possible. For
your convenience, your technical support specialist will try to help you correct the problem over the phone.
2. Verify with your technical support specialist that the product should be returned to Bullard. Technical Support will
provide you with written permission and a return authorization number as well as the labels you will need to return
the product.
3. Before returning the product, decontaminate and clean it to remove any hazardous materials which may have settled
on the product during use. Laws and/or regulations prohibit the shipment of hazardous or contaminated materials.
Products suspected to be contaminated will be professionally discarded at the customer’s expense.
4. Ship returned products, including those under warranty, with all transportation charges pre-paid. Bullard cannot
accept returned goods on a freight collect basis.
5. Returned products will be inspected upon return to the Bullard facility. Bullard Technical Support will telephone you
with a quote for required repair work which is not covered by warranty. If the cost of repairs exceeds stated quote by
more than 20%, your technical support specialist will call you for authorization to complete repairs. After repairs are
completed and the goods have been returned to you, Bullard will invoice you for actual work performed.
CC20 Series Airline Respirator
User Manual
Adjustable Cool Tubes
Cold Only Hot/Cold Dual-Cool Coupling Type
AC100030 HC240030 DC5040 1/4" Industrial Interchange 1/4" Snap-Tite, steel
AC100030B HC240030B DC5040B 1/4" Industrial Interchange (Brass) 1/4" Snap-Tite, brass
AC100030S HC240030S DC5040S 1/4" Industrial Interchange (Stainless Steel) 1/4" Snap-Tite,
AC100031 HC240031 DC5041 1/4" Schrader stainless steel
AC100032 HC240032 DC5042 1/4" CEJN
AC100033 HC240033 DC5043
AC100034 HC240034 DC5044
AC100037 HC240037 DC5047
AC100035B HC240035B
FRIGITRON2000
FRIGITRON2000B
FRIGITRON2000S

6088001040K (1011)
©2011 Bullard. All rights reserved.
Free-Air, Sure-Lock, and Frigitron are registered trademarks of
Bullard.
Dual-Cool is a trademark of Bullard.
Tychem is a registered trademark of E.I. DuPont de Nemours &
Company.
Velcro is a registered trademark of Velcro USA.
ISO 9001
certified
Americas:
E.D. Bullard Company
1898 Safety Way
Cynthiana, KY 41031-9303
Toll free: 877-BULLARD (285-5273)
Tel: [phone]
Fax: [phone]
www.bullard.com
Europe:
Bullard GmbH
Lilienthalstrasse 12
53424 Remagen
Germany
Tel: [phone]
Fax : [phone]
www.bullardextrem.com
Asia-Pacific:
Bullard Asia Pacific Pte. Ltd.
LHK Building
701, Sims Drive, #04-03
Singapore 387383
Tel: [phone]
Fax: [phone]
www.bullard.com