Burkert 8653 AirLINE Field User manual

Quickstart
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Type 8653
AirLINE Field
Field module for pneumatic systems
Feldmodul für Pneumatik
Module de terrain pour système pneumatique

We reserve the right to make technical changes without notice.
Technische Änderungen vorbehalten.
Sous réserve de modifications techniques.
© Bürkert Werke GmbH & Co. KG, 2019-2020
Operating Instructions 2001/02_EU-ML_00810657 / Original DE

3
Type 8653
1 THE QUICKSTART ................................................................ 4
1.1 Denitionsofterms ..................................................... 4
1.2 Symbols....................................................................... 4
2 INTENDED USE .................................................................... 5
3 BASIC SAFETY INSTRUCTIONS.......................................... 5
4 GENERAL INFORMATION .................................................... 7
4.1 Contact address.......................................................... 7
4.2 Warranty ...................................................................... 7
4.3 Information on the Internet.......................................... 7
5 TECHNICAL DATA................................................................. 7
5.1 Conformity................................................................... 7
5.2 Standards .................................................................... 7
5.3 Operating conditions ................................................... 7
5.4 General technical data................................................. 8
5.5 Circuit function ............................................................ 9
5.6 Type labels (device labelling) ....................................... 9
6 ASSEMBLY.......................................................................... 10
6.1 Fastening types ......................................................... 10
6.2 Assembly on wall....................................................... 11
6.3 Assembly on standard rail ......................................... 12
7 ELECTRICAL CONNECTION .............................................. 13
7.1 Assignment of circular plug M12, 5-pole .................. 13
7.2 Connecting the functional earth ................................ 14
8 PNEUMATIC CONNECTION ............................................... 15
9 DESIGNING USING THE COMMUNICATOR...................... 16
9.1 Establishing a connection between the device
and the Bürkert Communicator................................. 16
9.2 Performbasesettingsofeldmodule....................... 16
10 CONFIGURATION VIA FIELDBUS ...................................... 16
10.1 Cabling for büS/CANopen networks ......................... 17
10.2 Start-uple................................................................ 17
11 START-UP............................................................................ 17
11.1 Starting up via manual override................................. 17
11.2 Marking the valve slots.............................................. 19
12 OPERATION ........................................................................ 19
12.1 Display elements ....................................................... 19
12.2 LED status display..................................................... 20
13 MAINTENANCE, TROUBLESHOOTING ............................. 21
13.1 Troubleshooting......................................................... 21
13.2 Fault messages LCD ................................................. 23
14 REMOVAL............................................................................ 24
15 TRANSPORT, STORAGE, DISPOSAL................................. 24
Table of contents
Type 8653
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The Quickstart
Type 8653
1 THE QUICKSTART
The Quickstart contains the most important information and notes
regarding the use of the device. A detailed description can be found
in the operating instructions for Type 8653.
Keep the Quickstart in an easily accessible location for each
user. The Quickstart must be available to each new owner of the
device.
Important safety information!
▶Carefully read these instructions.
▶Observe in particular the safety instructions, intended use
and operating conditions.
▶Persons, who work on the device, must read and understand
these instructions.
The operating instructions and data sheets for Bürkert
devices can be found on the Internet at:
www.burkert.com
1.1 
Term In these instructions representative for
Device,eldmodule AirLINEFieldType8653eldmodule
Valve Pneumatic slide valve integrated in the
eldmodule
Actuator,
process valve
Pneumatic consumer that is controlled by
theeldmodule
büS Bürkert system bus, a communication
bus developed by Bürkert based on the
CANopen protocol
1.2 
DANGER
Warns of an immediate danger.
▶Failure to observe the warning will result in a fatal or serious
injury.
WARNING
Warns of a potentially dangerous situation.
▶Failure to observe the warning may result in a fatal or serious
injury.
CAUTION
Warns of a possible danger.
▶Failure to observe the warning may result in moderate or
minor injuries.
NOTE
Warns of damage to property.
Important tips and recommendations.
Refers to information in these operating instructions or in
other documentation.
▶Designates an instruction which you must follow to prevent
a hazard.
→Designates a procedure which you must carry out.
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Intended use
Type 8653
2 INTENDED USE
The AirLINE Field Type 8653 eld module is designed to
control and record the switching statuses of pneumatically
actuated process valves, pneumatic cylinders and other
pneumatically actuated actuators directly in the process
environment.
▶Use the device for its intended purpose only. Non-intended
use of the device may be dangerous to people, nearby
equipment and the environment.
▶Do not use the device in the potentially explosive
atmosphere.
▶Theprerequisitesforsafeandecientoperationarecorrect
transport, storage, assembly, installation, start-up, operation,
and maintenance.
▶When using the device, observe the permitted data, operat-
ing conditions and application conditions. This information
can be found in the contractual documents, the operating
instructions and on the type label.
▶Use the device only in conjunction with third-party devices
and components recommended and authorised by Bürkert.
▶Makesurethedeviceisinatechnicallyawlessstatebefore
use.
The device is intended only for use in industrial areas.
The device is not suitable for use in applications where there is
a risk to life and limb.
3 BASIC SAFETY INSTRUCTIONS
These safety instructions do not consider any contingencies
or incidents which occur during assembly, operation and
maintenance. The operator is responsible for observing the
location-specicsafetyregulations,alsowithreferencetothe
personnel.
Risk of injury due to high pressure and uncontrolled
movement of the actuators.
▶Before working on the device or system, secure the actuators
against moving.
▶Beforeworkingonthedeviceorsystem,switchothepres-
sure. Vent or drain lines.
Risk of injury from electric shock.
▶Beforeworkingonthedeviceorsystem,switchothepower
supply. Secure against reactivation.
▶Observe applicable accident prevention and safety regula-
tions for electrical equipment.
Risk of burns due to hot device parts.
▶Keepthedeviceawayfromhighlyammablesubstancesand
media.
Risk of injury due to improper installation and maintenance.
▶Only trained technicians may perform installation and mainte-
nance work.
▶Perform installation and maintenance with suitable tools only.
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Basic safety instructions
Type 8653
Risk of injury due to unintentional activation and uncontrolled
start-up of the device and system.
▶Secure the device and system to prevent unintentional
activation.
▶Ensure that the system does not start up in an uncontrolled
manner.
General hazardous situations.
To prevent injury, observe the following:
▶Install the device according to the regulations applicable in
the country.
▶Donotsupplyaggressiveorammablemediatothemedia
connections of the device.
▶Do not supply liquids to the media connections of the device.
▶After the process is interrupted, restart in a controlled man-
ner.
Observe sequence:
1. Connect the power supply.
2. Connect the pneumatic supply (with an external pressure
supply,initiallytheexternalauxiliarypilotair[X/12/14]and
thenthemediumpressure[P/1]).
▶Do not make any changes to the device.
▶Do not subject the device to mechanical loads.
▶Observe the general rules of technology.
NOTE
Electrostatically sensitive components and modules.
The device contains electronic components which are suscep-
tible to electrostatic discharge (ESD).
Components which come into contact with electrostatically
charged people or objects are at risk. In the worst case sce-
nario, these components will be destroyed immediately or will
fail after start-up.
▶MeettherequirementsspeciedbyEN61340-5-1tomini-
mise or avoid the possibility of damage caused by sudden
electrostatic discharge.
▶Do not touch electronic components when the supply voltage
is connected.
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General information
Type 8653
4 GENERAL INFORMATION
4.1 
Germany
Bürkert Fluid Control Systems
Sales Center
Christian-Bürkert-Strasse 13–17
D-74653Ingelngen
Phone [phone]
Fax [phone]
E-mail: [email protected]
International
The contact addresses can be found on the last pages of the
printed Quickstart.
And also on the Internet at: www.burkert.com
4.2 
The warranty is only valid if the device is used as intended in
accordancewiththespeciedapplicationconditions.
4.3 
The operating instructions and data sheets for Bürkert products
can be found on the Internet at:
www.burkert.com
5 TECHNICAL DATA
5.1 
The device conforms to the EU directives as per the EU Decla-
ration of Conformity (if applicable).
5.2 
The applied standards, which are used to demonstrate con-
formity with the directives, are listed in the EU type examination
certicateand/ortheEUDeclarationofConformity(ifapplicable).
5.3 
NOTE
▶Use safety extra-low voltage in accordance with protection
class 3 VDE 0580.
Type of condition permitted range
Ambient temperature –10…+55 °C
Storage temperature –10…+60 °C
Compressed air quality ISO 8573-1:2010, Class 7.4.4
Nominal operating mode Continuous operation
(100% duty cycle)
Operating voltage 24 V ± 10% residual ripple at
eldbusinterface1Vss
Protection class 3 in accordance with VDE 0580
Current consumption ≤260mA
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Technical data
Type 8653
5.4 
Valve slots 4
Degree of
protection
IP65/67
5.4.1 
Circuit
function (CF)
2xCNC
(normally
closed)
2 x 3/2-way
2xDNO
(normally
open)
2 x 3/2-way
H
5/2-way
monostable
Z
5/2-way
bistable
(on request)
L
5/3-way
locked
(on request)
M
5/3-way
pressurised
(on request)
N
5/3-way
exhausted
(on request)
Flow rate
QNn
Up to 310 lN/min
(seedatasheetforexactowratevaluesfor
the various circuit functions)
Medium
pressure*
0...8 bar
Pilot
pressure*
3...8 bar
Electr. power
before/
after power
reduction
2x0.7W/
2x0.175W
0.7W/
0.175W
0.7W/
0.175W
Current
before/after
power
reduction
2x29mA/
2x≤10mA
29mA/
≤10mA
*) Observe pilot pressure diagram!
5.4.2 
3 4 5 6 7 8
Pilot pressure (X-channel) [bar]
Medium pressure (P-channel) [bar]
8
7
6
5
4
3
2
1
0
-1
Fig. 1: Pilot pressure diagram for pneumatic slide valve Type 6534
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Technical data
Type 8653
5.5 
Circuit
function
(CF)
Icon in accordance
with ISO1219-1
Description
2 x CFC
4
1
5
14
2
13
12
4
15
14
2
1
3
12
In idle position, port 2
and port 4 exhausted.
2 x CFD
4
1
5
14
2
13
12
4
15
14
2
1
3
12
In idle position, port 2
and port 4 vented.
CFH
14
12
4 2
513
In idle position, pressure
port 1 with
port 2 connected, port 4
exhausted.
CFZ (on
request) 14 12
4 2
513
5/2-way bistable valve;
depending on the switch
position either
port 2 vented and port 4
exhausted
or
port 2 exhausted and
port 4 vented.
Circuit
function
(CF)
Icon in accordance
with ISO1219-1
Description
CFL (on
request) 14 12
42
51 3
In idle position, all ports
locked.
CFM (on
request)
51 3
14 12
4 2 In idle position, port 2
and port 4 pressurised.
CFN (on
request) 14 12
4 2
51 3
In idle position, port 2
and port 4 de-energised.
5.6 
Type: 8653 AirLINE Field
M12 A - Coded
1. Shield
2.24V+
3. GND
4.CANH
5.CANL
3 to 8 bar
24VDC
–10 to 55 °C
IP65/67
74653IngelngenGermany
4
5
2
1 3
①
②
③
④
⑤
⑥
Fig. 2: Example of device labelling on the side of the device housing
(büS/CANopen variant)
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Assembly
Type 8653
Description of type label data
①Type number and device designation
②Assignment of circular plug M12, 5-pole
③Permissible pilot pressure range
(please observe the pilot pressure diagram, “Fig. 1”!)
④Operating voltage
⑤Permissible ambient temperature range
⑥Degree of protection
ID: 00309522 S/N 000068
Type: 8653 W14MP
Device markers
Serial number
Type number of device
Order number
Manufacturer’s ID
(encrypted)
Fig. 3: Example of device labelling on the front surface of device
housing
6 ASSEMBLY
WARNING
Risk of injury due to incorrect assembly.
▶Assembly work should be carried out by fully trained person-
nel only.
▶Use suitable tools to perform assembly work.
CAUTION
Risk of injury due to sharp edges.
The earthing plate on the bracket has sharp edges that can
cause cuts.
▶Wear suitable protective gloves.
TheAirLINEFieldType8653eldmoduleissuppliedas
a fully assembled device. If defects are discovered, the
device must be replaced.
6.1 
The body with IP65/67 protection eliminates the need for further
protective housing such as a control cabinet.
The device can be mounted on the following types directly in the
process environment:
- Assembly on wall using the bracket
- Assembly on wall using the lateral fastening holes
- Assembly on standard rail using the bracket
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Assembly
Type 8653
6.2 
Device with bracket Bracket separately
Fastening holes for
sideways assembly on wall
Bracket Fastening holes for assembly
on wall using the bracket
Lever for unlocking the
device from the bracket
Earthing
plate
Fig. 4: Assembly on wall for AirLINE Field Type 8653 eld module
6.2.1 
Preparatory work
The bracket is connected to the device in the scope of delivery.
For assembly on wall using the bracket, the device must be
released from the bracket.
→Push back the lever for unlocking the device and at the same
time pull the device upwards out of the bracket.
Assembly
→Observe chapter “Connecting the functional earth for
assembly on wall”, page 14.
→Securely attach the bracket using 4 suitable screws
(e.g.M5screws)toasuitablesubstrate
(max. tightening torque 1.5 Nm for M5 screws).
→Slidetheguidebarsontheeldmodulefromthetoptothe
bottom into the guide slot of the bracket until the locking
mechanism engages audibly.
6.2.2 

→Observe chapter“Connecting the functional earth for
assembly on wall”, page 14.
→Securelyattachtheeldmoduleusing2suitablescrews(e.g.
M5 screws) to a suitable substrate
(max. tightening torque 1.5 Nm for M5 screws).
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Assembly
Type 8653
6.3 
Lever for unlocking the
device from the bracket
Clamping piece
Fastening screw
Fastening screws for
securing to standard rail
Fig. 5: Assembly on standard rail for AirLINE Field Type 8653 eld
module
Preparatory work
The bracket is connected to the device in the scope of delivery.
For assembly on the standard rail, the device must be released
from the bracket.
→Push back the lever for unlocking the device and at the same
time pull the device upwards out of the bracket.
Assembly
→Observe chapter “Connecting the functional earth for
assembly on standard rail”, page 15.
→Using a slotted-head screwdriver, carefully turn the fastening
screws on the bracket all the way anticlockwise.
→Position the bracket on the standard rail by tilting it upward
slightly and then push it into position on the standard rail.
→Using a slotted-head screwdriver, carefully turn the fastening
screws on the bracket all the way clockwise.
The bracket is now secured to the standard rail by the clamping
pieces.
→Slidetheguidebarsontheeldmodulefromthetoptothe
bottom into the guide slot of the bracket until the locking
mechanism engages audibly.
Removal from the standard rail
→Push back the lever for unlocking the device and at the same
time pull the device upwards out of the bracket.
→Using a slotted-head screwdriver, carefully turn the fastening
screws on the bracket all the way anticlockwise.
→Tilt the bracket upward slightly and remove it from the
standard rail.
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Electrical connection
Type 8653
7 ELECTRICAL CONNECTION
CAUTION
Risk of injury from electric shock.
▶Beforeworkingonthedeviceorsystem,switchothe
power supply. Secure against reactivation.
▶Observe applicable accident prevention and safety regula-
tions for electrical equipment.
Risk of injury due to incorrect electrical connection work.
▶The electrical connection work should be carried out by fully
trained personnel only.
▶Use suitable tools to establish the electrical connection.
Further information on cabling büS networks can be
found under the following link:
Guide for planning of büS networks
NOTE
To ensure electromagnetic compatibility (EMC):
▶Only use shielded cables.
▶Connect the functional earth (see chapter “7.2”, page 14).
7.1 

büS/CANopen variant:
View of pins Pin Assignment
4
5
2
1 3
1 Shielding
2Supplyvoltage24V
3 GND
4 CAN_H (büS connection)
5 CAN_L (büS connection)
Tab. 1: Assignment of circular plug M12, 5-pole, A-coded,
büS/CANopen variant
IO-Link variant:
View of pins Pin Assignment
4
5
2
1 3
1 L+ (24 V processor)
2 P24 (24 V valve unit)
3 L– (0 V GND processor)
4 C/Q (IO-Link)
5 N24 (0 V GND valve unit)
Tab. 2: Assignment of circular plug M12, 5-pole, A-coded,
IO-Link variant
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Electrical connection
Type 8653
7.2 
WARNING
Malfunctioning caused by electrostatic discharge.
Electrostatic discharge at the device may cause
malfunctioning.
▶Assembly on wall: Depending on the installation situation,
use a short cable with a large cross-section to connect the
device to the functional earth.
▶Assembly on standard rail: Depending on the installation
situation, use a short cable with a large cross-section to
connect the standard rail to the functional earth.
Danger due to electromagnetic elds.
If the functional earth (FE) is not connected, the conditions of
the EMC Law are not observed.
▶Assembly on wall: Depending on the installation situation,
use a short cable with a large cross-section to connect the
device to the functional earth.
▶Assembly on standard rail: Depending on the installation
situation, use a short cable with a large cross-section to
connect the standard rail to the functional earth.
7.2.1 

Earthing bolt M4
Fig. 6: Earthing bolt on the rear of the device (shown without the
bracket)
→Use a short cable with a large cross-section to connect the
earthingboltM4tothefunctionalearth.
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Pneumatic connection
Type 8653
7.2.2 

The earthing bolt on the device makes contact with an earthing
plate that is integrated into the bracket. When the device is
assembled on a standard rail, the earthing plate makes contact
with the standard rail. As a result, the device is connected to the
earth potential when it is clamped onto the earthed standard rail.
Earthing plate
Earthing bolt
Fig. 7: Earthing by means of the standard rail
→Use a short cable with a large cross-section to connect the
standard rail to the functional earth.
8 PNEUMATIC CONNECTION
DANGER
Risk of injury due to high pressure.
▶Before working on the device or system, secure the actuators
against moving.
▶Beforeworkingonthedeviceorsystem,switchothepres-
sure. Vent or drain lines.
Risk of injury due to incorrect pneumatic connection work.
▶The pneumatic connection work should be carried out by
fully trained personnel only.
▶Use suitable tools to establish the pneumatic connection.
Pressure port (P/1)
Exhaust port (R/5)
Exhaust port (S/3)
Pressure port for auxiliary
pilotair(X/12/14)
Exhaust port for auxiliary
pilotair(R‘/82/84)
Working ports
(2: top, 4: bottom)
Fig. 8: Pneumatic connections of the eld module
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Designing using the Communicator
Type 8653
9.2 
→Click on the +in the navigation area in front of the device
name;thecongurationsectionsofthedevicewillbe
displayed.
→SelectthecongurationsectionGeneral settings.
→In the detailed application area Parameters, select the menu
Set-up.
A startup wizard will guide you through the base settings of the
device.
Moreinformationaboutcongurationcanbefoundinthe
operating Instructions under
www.burkert.com →Typ 8653
10 CONFIGURATION VIA FIELDBUS
TheAirLINEFieldType8653eldmodulecanbeusedinbüS
networks or CANopen networks.
Thedevicecanbeusedwithothereldbusesincombination
with the Type ME43 Fieldbus Gateway or the Type 8652 AirLINE
valve island.
Please refer to the operating instructions of these device types.
9 DESIGNING USING THE
COMMUNICATOR
ThedevicecanbeconguredataPCusingthe
Bürkert Communicator software.
The Bürkert Communicator software can be downloaded
free of charge from the Bürkert website.
In addition to the software, the USB büS interface set
(available as an accessory) is required.
The operating instructions for the basic functions of the
Bürkert Communicator software can be found on the
Bürkert website:
www.burkert.com →Type 8920
9.1 


→Install the Bürkert Communicator software on the PC.
→Set the load resistance (at the büS stick or external load
resistance).
→Use the büS stick to establish a connection between the
device and the PC.
→Start the Bürkert Communicator.
→In the menu bar, click the icon for Add interface.
→Select büS stick. Finish.
The device is displayed in the navigation area.
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Start-up
Type 8653
10.1 
Further information about cabling for büS/CANopen
networks is available at the following link:
Guide for planning of büS networks
10.2 
Thestart-uplesandthedescriptionofthedevice-specic
objects is available on the internet. Please refer to the documen-
tation of your project design software for instructions regarding
theinstallationofthestart-uple.
Fieldbus Start-up le
CANopen EDSle
IO-Link IODDle
Download the start-up le and the description of the
device-specic objects at:
www.burkert.com →Type 8653 →DeviceDescription
The standard objects are described in a separate
software manual:
www.burkert.com →
Type8653„CANopenNetworkConguration“
Moreinformationaboutcongurationcanbefoundinthe
operating Instructions under
www.burkert.com →Type 8653
11 START-UP
WARNING
Risk of injury due to incorrect operation.
Improper operation may result in injuries as well as damage to
the device and its environment.
▶Before start-up, ensure that the operating personnel are
familiar with and completely understand the contents of the
operating instructions.
▶Observe safety instructions and information on intended use.
▶Only adequately trained technicians may start up the device.
11.1 
The manual override is ideal for starting up the device and
system. The manual override operates without the device being
connected to the power supply and enables manual switching of
the valves.
Themanualoverridesaremarkeddierentlydependingonthe
circuit function of the valves:
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Start-up
Type 8653
CFC, CFZ, CFH (with CFH only 1 manual override):
Marking Impact of the switched manual override
12 Supply duct 1 connected to working port 2
14 Supply duct 1 connected to working port 4
CFD:
Marking Impact of the switched manual override
10 (12) Connection from supply duct 1 to working port 2
interrupted
10 (14) Connection from supply duct 1 to working port 4
interrupted
Manual override
not switched
Manual override
switched
Fig. 9: Manual override of valves
The manual override provides both spring-return and latching
action as standard.
Spring return:
If the slide mechanism is moved to an initial resistance, the
manual override returns to the unswitched state once it is
released.
Latching:
If the resistance is exceeded, the manual override remains in
the switched state after being released. Manually push the slide
mechanism back over the locking point to reset the manual
override to the unswitched state.
11.1.1 
180°
Locking
manual override
just spring return
Locking
manual override
blocked
Fig. 10: Additional element “MO locking”
The additional element “MO locking” helps to restrict the manual
override.
Depending on the position (rotated 0° or 180°) of the clipped-on
additional element, the manual override is just spring return or
blocked.
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Operation
Type 8653
11.2 
The device is supplied with MultiCard format device markers:
Device marker ESG 5/10 MC NE WS
Theindividualdevicemarkersarexedtoasprueandcanbe
printed in this form using standardised industrial printers (e.g.
from Weidmüller). After printing, remove the device markers from
thesprueandclipthemontotheeldmodule.
Fig. 11: Marking the valve slots using MultiCard format device markers
12 OPERATION
12.1 
LCD for messages
(information, warnings, errors)
LED status display
Fig. 12: Display elements for AirLINE Field Type 8653 eld module
12.1.1 
Display view with 4 valve slots
(e.g. 5/2-way valves)
Display view with 4 valve slots
(double valves, e.g. 2x3/2-way valves)
Mixed display view (double and single
valves)
Valve 1 actuated
Valve 1 actuated, feedback: “Upper end
position reached”
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Operation
Type 8653
Valve 1 actuated, feedback: “Lower end
position reached”
Short Circuit
DI 2
Message 1
Message 2
Alternating message 1 /
message 2:
Short circuit at
input 2 of the
upper position
feedback unit
Example of other
possible messages:
Short Circuit
DI 2-4
Short circuit at
inputs 2–4 of the
lower position
feedback unit
Wire Break
DI 2
Message 1
Message 2
Alternating message 1 /
message 2:
Wire break at
input 2 of the
upper position
feedback unit
Example of other
possible messages:
Wire Break
DI 2-4
Wire break at inputs
2–4 of the lower
position feedback
unit
Message 1
Message 2
Alternating message 1 /
message 2:
Pilot SCC Limit
Ch. 1
Maintenance limit
for pilot valve 1
reached
Example of other
possible messages:
Act. SCC Limit
Ch. 1
Maintenance limit
for actuator 1
reached
12.2 
The LED for displaying the device status changes colour and
status similar to NAMUR NE 107.
If several device statuses exist simultaneously, the device status
with the highest priority is displayed. The priority depends on the
severity of the deviation from standard operation (red = failure =
highest priority).
Status display in accordance with NE 107, edition
2006-06-12
Colour Colour
code
Description Meaning
red 5Failure,
error or
malfunction
Standard operation is not pos-
sible due to malfunctioning
in the device or peripheral
devices.
orange 4Function
check
An internal function/check is
performed. This status is exited
automatically after a certain
time. No user intervention
required.
yellow 3Out of
specication
Deviation of parameters
(e.g.dierentaddress/nodeID
used).
→Check parameters.
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