Burkert ACP016 Series User manual

Operating Instructions
Manuel d‘utilisation
Solenoid coil Type ACP016
Bobine magnétique Type ACP016
Device with Hazardous Locations Zone 1/21
and Class I, II, III Div 2 Listing
Appareil approuvé pour les emplacements
dangereux de zone 1/21 et de classe I, II, III, division 2

We reserve the right to make technical changes without notice.
Sous réserve de modifications techniques.
© Bürkert Werke GmbH & Co. KG, 2019-2020
Operating Instructions 2012/01_EU-ML_00815314 / Original EN

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1 OPERATING INSTRUCTION ................................................. 4
1.1 Denitionsofterms ..................................................... 4
1.2 Symbols....................................................................... 4
2 INTENDED USE .................................................................... 5
2.1 Explosionprotectionapproval..................................... 5
2.2 Appliedstandards ....................................................... 6
3 BASIC SAFETY INSTRUCTIONS.......................................... 7
4 GENERAL INFORMATION .................................................... 8
4.1 Contactaddress.......................................................... 8
4.2 Warranty ...................................................................... 8
4.3 InformationontheInternet.......................................... 8
5 PRODUCT DESCRIPTION .................................................... 9
5.1 Structure...................................................................... 9
5.2 Solenoidcoilwithcableoutlet .................................. 10
5.3 Solenoidcoilwithterminalbox ................................. 10
6 SPECIFIC CONDITIONS OF USE ....................................... 10
6.1 Avoidingbuild-upofelectrostaticcharge.................. 10
6.2 Blockassembly ......................................................... 10
6.3 Operatingconditions ................................................. 11
6.4 Operatingtemperaturerange .................................... 11
6.5 Mechanicaldanger.................................................... 11
6.6 Supplyconnectionforsolenoidcoilwith
 terminalbox............................................................... 11
7 TECHNICAL DATA............................................................... 12
7.1 Identicationofthesolenoidcoilwithcableoutlet ... 12
7.2 Identicationofthesolenoidcoilwithterminalbox .. 13
7.3 Typesofprotection.................................................... 14
7.4 Electricaldata............................................................ 15
8 ACCESSORIES ................................................................... 16
8.1 Cableglandforterminalbox ..................................... 16
8.2 Externalgroundingconnectionforterminalbox ....... 16
9 INSTALLATION AND REMOVAL ......................................... 16
9.1 Installation ................................................................. 17
9.2 Electricalconnection ................................................. 17
9.3 Removal .................................................................... 19
10 START-UP............................................................................ 19
11 MAINTENANCE, REPAIR, TROUBLESHOOTING .............. 20
11.1 Troubleshooting......................................................... 20
12 TRANSPORT, STORAGE, DISPOSAL................................. 20
Contents
english
ACP016

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Operating Instruction
1 OPERATING INSTRUCTION
Theoperatinginstructionsdescribetheentirelifecycleofthe
device.Keeptheseinstructionsinalocationwhichiseasily
accessibletoeveryuserandmaketheseinstructionsavailableto
everynewownerofthedevice.
Operatinginstructioncontainimportantinformation.
▶Readtheoperatinginstructionscarefullyandfollowthe
safetyinstructionsinparticular.
▶Operatinginstructionsmustbeavailabletoeachuser.
▶Theliabilityandwarrantyforthedevicearevoidiftheoperating
instructionsarenotfollowed.
1.1 Denitions of terms
Theterm“device”usedintheseinstructionsappliestothe
solenoidcoilType ACP016.
1.2 Symbols
DANGER
Warns of an immediate danger.
▶Failuretoobservethewarningmayresultinafatalorseriousinjury.
WARNING
Warns of a potentially dangerous situation.
▶Failuretoobservethewarningmayresultinseriousinjuriesor
death.
CAUTION
Warns of a possible danger.
▶Failuretoobservethiswarningmayresultinamoderateor
minorinjury.
NOTE
Warns of damage to property.
Importanttipsandrecommendations.
Referstoinformationintheseoperatinginstructionsorin
otherdocumentation.
▶designatesaninstructiontopreventrisks.
→designatesaprocedurewhichyoumustcarryout.
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ACP016

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Intended use
2 INTENDED USE
Non-authorized use of the solenoid coil Type ACP016
may be a hazard to people, nearby equipment and the
environment.
The solenoid coil Type ACP016 is used to actuate valves
which control gaseous or liquid media.
▶Useaccordingtotheauthorizeddata,operatingconditions,
andconditionsofusespeciedinthecontractdocuments
andoperatinginstructions.
▶UsesolenoidcoilACP016onlyasspeciedontypelabel.
▶Usethesolenoidcoilonlyfortheapplicationcasesdesig-
natedinchapter„6Specicconditionsofuse“andincon-
junctionwiththird-partydevicesandthird-partycomponents
recommendedorapprovedbyBürkert.
▶ThetypeofprotectionisencapsulationEx“m”forcoilswith
cableconnection.
▶Thetypeofprotectionfortheoptionallymountedterminalbox
is“e”forgasand“t”fordust.
▶Correcttransportation,correctstorageaswellascorrect
assembly,installation,start-up,operationandmaintenance
areessentialforreliableandproblem-freeoperation.
▶Usethedeviceonlyforitsintendedpurpose.
2.1 Explosion protection approval
Theexplosionprotectionapprovalisonlyvalidifyouusethe
modulesandcomponentsauthorizedbyBürkert,asdescribedin
theseoperatinginstructions.
ThesolenoidcoilTypeACP016maybeusedonlyincombination
withthevalvetypesreleasedbyBürkert,otherwisetheexplosion
protectionapprovalwillbeterminated.Ifyoumakeunauthorized
changestothesystem,themodulesorcomponents,the
explosionprotectionapprovalwillalsobevoid.
ThefollowingULListingforSolenoidcoilACP016 
wereissuedbythe:  ULLLC
333PngstenRoad
Northbrook
IL60062-2096USA
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ACP016

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Intended use
2.2 Applied standards
USL - U.S. Listed investigation to UL 429
and
UL60079-0 EXPLOSIVEATMOSPHERES
-PART0:EQUIPMENT-
GENERALREQUIREMENTS
Edition6-
RevisionDate
2017/10/20
UL60079-7 STANDARDFOREXPLOSIVE
ATMOSPHERES-PART7:
EQUIPMENTPROTECTIONBY
INCREASEDSAFETY‘’E’’
Edition5-
RevisionDate
2017/04/21
UL60079-18 STANDARDFOREXPLOSIVE
ATMOSPHERES-PART18:
EQUIPMENTPROTECTIONBY
ENCAPSULATION‘M’
Edition4-
RevisionDate
2018/05/25
UL60079-31 EXPLOSIVEATMOSPHERES-
PART31:EQUIPMENTDUST
IGNITIONPROTECTIONBY
ENCLOSURE“T”
Edition2-
IssueDate
2015/06/12
Tab. 1: Applied standards USL
CNL - Canada Listed investigation to CSA C22.2 NO. 139
and
CSA C22.2
NO.60079-0
EXPLOSIVEATMOSPHERES
--PART0:EQUIPMENT--
GENERALREQUIREMENTS
Edition3-
IssueDate
2015/10/01
CSA
C22.2 NO.
60079-7:16
EXPLOSIVEATMOSPHERES
-PART7:EQUIPMENTPRO-
TECTIONBYINCREASED
SAFETY“E”
Edition2-
IssueDate
2016/10/01
CSA
C22.2 NO.
60079-18:16
EXPLOSIVEATMOSPHERES
-PART18:EQUIPMENT
PROTECTIONBYENCAPSU-
LATION“M”
Edition2-
IssueDate
2016/08/01
CSA
C22.2 NO.
60079-31:15
EXPLOSIVEATMOSPHERES-
PART31:EQUIPMENTDUST
IGNITIONPROTECTIONBY
ENCLOSURE‘T’
Edition2-
IssueDate
2015/10/01
Tab. 2: Applied standards CNL
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ACP016

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Basic safety instructions
3 BASIC SAFETY INSTRUCTIONS
Thesesafetyinstructionsdonotconsideranycontingenciesor
incidentswhichoccurduringinstallation,operationandmainte-
nance.
Theoperatorisresponsibleforobservingthelocation-specic
safetyregulations,alsowithreferencetothepersonnel.
Risk of injury from high pressure.
▶Beforeworkingonthesystemordevice,switchothepressure
andventordrainlines.
Risk of electric shock.
▶Beforereachingintothedevice,switchothepowersupply
andsecuretopreventreactivation.
▶Observeapplicableaccidentpreventionandsafetyregulations
forelectricalequipment.
Risk of burns and risk of re if used during long-term operation
through hot device surface.
Thesolenoidcoilcangetveryhotduringlong-termoperation.
▶Keepthedeviceawayfromhighlyammablesubstances
andmedia.
▶Donottouchthedevicewithbarehands.
Risk of explosion.
Thesolenoidcoilformaclosedsystemafterinstallation.When
usedinexplosion-riskareas,thereisariskofexplosionifthe
systemisopenedintheoperatingstate.
▶Donotremoveoropenthesystemduringoperation.
Risk of explosion due to electrostatic discharge.
Intheeventofasuddendischargefromelectrostaticallycharged
devicesorindividuals,thereisariskofanexplosioninthe
explosion-riskarea.
▶Takesuitablemeasurestoensurethatnoelectrostaticdis-
chargescanbuildupintheexplosion-riskarea.
▶Do not use the device in areas where there are powerful
chargegenerating processes, mechanical reaming and cut-
tingprocesses,thesprayingofelectrons(e.g.inthevicinity
ofelectrostaticcoatingequipment)aswellaspneumatically
conveyeddust.
▶Cleanthedevicesurfacebygentlywipingitwithadampor
antistaticclothonly.
To avoid the risk of explosion, the following must be observed
for operation in potentially explosive atmosphere:
▶Informationonthetemperatureclass,degreeofprotec-
tionandvoltageonthetypelabelforpotentiallyexplosive
atmosphere.
▶Repairsmayonlybeperformedbythemanufacturer.
▶Thedevicemustnotbeexposedtoanymechanicaland/or
thermalloadswhichexceedthelimitsspeciedintheoper-
atinginstructions.
▶Beforeopeningtheterminalbox,disconnectthepower
supply.
▶Theapplicablesafetyregulations(includingnationalregu-
lations)aswellasgeneraltechnicalstandardsmustbe
observedduringsetupandoperation.
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ACP016

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General information
General hazardous situations.
Topreventinjury,ensure:
▶Securesystem/equipmentagainstunintentionalactivation.
▶Observethedirectionofowduringinstallation.
▶Afteraninterruptioninthepowersupplyorpneumaticsupply,
ensurethattheprocessisrestartedinadenedorcontrolled
manner.
▶Donotmakeanyinternalorexternalchangesonthedevice
anddonotsubjectittomechanicalstress.
▶Installation,operationandmaintenancemayonlybeper-
formedbyqualiedspecialists.
▶Thedevicemustbeinstalledinaccordancewiththeregulations
applicableinthecountry.
▶Observethegeneralrulesoftechnology.
4 GENERAL INFORMATION
4.1 Contact address
Germany
BürkertFluidControlSystems
SalesCenter
Christian-Bürkert-Str.13-17
D-74653Ingelngen
Tel.+49(0)7940-10-91111
Fax+49(0)7940-10-91448
Email:[email protected]
International
Contactaddressescanbefoundonthenalpagesoftheprinted
operatinginstructions.
AndalsoontheInternetat:
www.burkert.com
4.2 Warranty
Thewarrantyisonlyvalidifthedeviceisusedasintendedinaccor-
dancewiththespeciedapplicationconditions.
4.3 Information on the Internet
OperatinginstructionsanddatasheetsforType ACP016canbe
foundontheInternetat:www.burkert.com
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ACP016

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Product description
5 PRODUCT DESCRIPTION
5.1 Structure
Components of the solenoid coil
ACP016 with cable outlet:
Connectionline
Components of the valve:
Fastening
screws
Coilhousing
Unionnut
Manual
control
Coverplate
Anchor
Diaphragm
Fluidhousing
Fig. 1: Valve with solenoid coil Type ACP016 with cable outlet
Components of the
solenoid coil ACP016 with
terminal box:
Terminal
box
Screwwith
springlock
washer
Ringcableshoe
withsupplyline
Washer
Components of the valve:
Fastening
screws
Manual
control
Coverplate
Anchor
Diaphragm
Fluidhousing
Coilhousing
Washer
Fig. 2: Valve with solenoid coil Type ACP016 with terminal box
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ACP016

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Specic conditions of use
5.2 Solenoid coil with cable outlet
ThesolenoidcoilACP016isanelectromagneticactuatorfor
variousBürkertvalves.Thevalvefunctionisbasedonthecon-
nectionofthesolenoidcoilwithauidhousing.Solenoidcoil
anduidhousingareconnectedwithfasteningscrews;thisis
whythesolenoidcoilACP016isincludedinthe
solenoidcoilswhicharescrewedtogetherasablock.
Thefasteningscrewsensureelectricalcontactbetweentheuid
housingandsolenoidcoil.
Thesolenoidcoilhousingiscomposedofepoxyresin.
Thepowersupplyisconnectedviaacable.Thecableisper-
manentlyintegratedinthesolenoidcoil,theunionnutisnot
intendedtoberemoved.Allmetalliccomponentsaregrounded
viatheprotectiveconductorinthecable.
Actuationispossiblewithalternatingvoltageordirectvoltage.
120Vand240Vonlyforalternatingvoltage(see„Tab.7“).Do
notpayattentiontopolarityonaccountoftheintegratedbridge
rectier.
Thesolenoidcoilalsoincludeselectronicpowerswitchingfor
reducingthepowerconsumptionduringoperation.
5.3 Solenoid coil with terminal box
Thestructureofthesolenoidcoilisidenticaltothedescription
under„5.2Solenoidcoilwithcableoutlet“,howeveraterminal
boxisalsoinstalledhere(see„Fig.2“).
Aconnectionkitforadditionalpotentialequalizationisenclosed
withtheterminalbox,observetheinformationinchapter„8.2“.
6 SPECIFIC CONDITIONS OF USE
6.1 Avoiding build-up of electrostatic
charge
DANGER
Risk of explosion due to electrostatic discharge.
Intheeventofasuddendischargefromelectrostaticallycharged
devicesorindividuals,thereisariskofanexplosioninthepoten-
tiallyexplosiveatmosphere.
▶Takesuitablemeasurestoensurethatnoelectrostaticdischarges
canbuildupinthepotentiallyexplosiveatmosphere.
▶Donotusethedeviceinareaswheretherearepowerfulcharge
generatingprocesses,mechanicalreamingandcuttingprocesses,
thesprayingofelectrons(e.g.inthevicinityofelectrostaticcoating
equipment)aswellaspneumaticallyconveyeddust.
▶Clean the device surface by gently wiping it with a damp or
antistaticclothonly.
▶Fluidhousingsmadeofbrassmustnotbeusedinatmo-
spherescontainingacetylene.
6.2 Block assembly
Thesolenoidcoilwithcableoutletcanbeablockassembly.The
griddimensionmustbeatleast37mm.Preferablyuseblocks
fromthemanufacturer.
Thesolenoidcoilwithterminalboxcannotbeablockassembly.
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Specic conditions of use
6.3 Operating conditions
WARNING
Warns of a potentially dangerous situation.
▶Failuretoobservethewarningmayresultinseriousinjuries
ordeath.
Theuidhousingperformsacoolingfunctionforthesolenoid
coil.
Operatethesolenoidcoilwithuidhousingonly.Theuid
housingmustcomplywiththefollowingrequirements:
Material Dimensions (L x W x H)
Brass,SS 32mmx46mmx18mm
PP,PVDF,PEEK 32mmx46mmx19mm
PVC 35mmx65mmx38mm
PTFE 35mmx76mmx38mm
Tab. 3: Fluid housing
Fluidhousingsmadeofthesamematerialwithlargerdimen-
sionsorwiththesamedimensionsmadeofamaterialwithbetter
thermalconductivitycanbeusedatanytime.
6.4 Operating temperature range
For each valve type observe the operating temperature range
speciedintheelectricaldata.
6.5 Mechanical danger
Thesolenoidcoilwithterminalboxshallbeoperatedonlyin
areaswhichhavealowriskofmechanicaldanger.Theyareeval-
uatedbytheoperator.Thesolenoidcoilwithcableoutletmay
alsobeusedinareaswithahighriskofmechanicaldanger.
6.6 Supply connection for solenoid coil
with terminal box
Forconnections,usewiressuitableforatleast90°C(194°F).
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Technical data
7 TECHNICAL DATA
DANGER
Risk of explosion.
If the safety data and values specied on the type label are
not observed or maintained, hazardous situations may be the
consequence.
▶Observethedegreeofprotectionandtemperatureclass
whenusingthedevice.
Itisasafetyrisktoexceedthevoltageindicatedonthetypelabel,
asthismaycausethedevicetooverheat.
▶Donotconnectthedevicetoavoltagewhichishigherthan
theonestatedonthetypelabel.
Itisasafetyrisktoexceedthemax.permittedswitchingfre-
quency,asthismaycausethedevicetooverheat.
▶Donotoperatethedeviceatahigherthanthemaximum
permittedswitchingfrequency.
7.1 Identication of the solenoid coil
with cable outlet
1
2
3
4
5
4
6
7
8
9
Solenoid coil ACP016 with cable outlet with uid
housing and position of the type label:
Fig. 3: Location and description of the Ex type label
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Technical data
Key:
Position Description
1ZoneidenticationUS
2ZoneidenticationCA
3Divisionidentication
4Typeidentication
5Nominalvoltage,frequencyandpower
6Ambienttemperature
7Serialnumber
8Manufacturinglocation,date
9IDnumber
Tab. 4: Identication of the solenoid coil with cable outlet
7.2 Identication of the solenoid coil
with terminal box
NOTE
Attachmentoftheterminalboxchangesthetypeofprotection.
1
2
3
4
5
4
6
7
8
9
Solenoid coil ACP016 with
terminal box with uid
housing and the positions
of the type labels:
Fig. 4: Location and description of the Ex type labels
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Technical data
Key:
Position Description
1ZoneidenticationUS
2ZoneidenticationCA
3Divisionidentication
4Typeidentication
5Nominalvoltage,frequencyandpower
6Ambienttemperature
7Serialnumber
8Manufacturinglocation,date
9IDnumber
Tab. 5: Identication of the solenoid coil with terminal box
7.3 Types of protection
TheExidenticationcomplieswiththetypesofprotectionofthe
particularcomponentsused.
Model Internal
code
Ex marking
Cable
outlet
CB+
JWxx1)
CII,Zn1,AExmbIICT4Gb
Zn21,AExmbIIICT130°CDb
USzone
marking
ExmbIICT4GbX
ExmbIIICT130°CDbX
CAzone
marking
CII,Div2,GrA,B,C,DT4
CIII,III,Div2,GrF,GT4
US & CA
division
marking
Terminal
box Jx2)
CII,Zn1,AExebmbIICT4Gb
Zn21,AExmbtbIIICT130°CDb
USzone
marking
ExebmbIICT4GbX
ExmbtbIIICT130°CDbX
CAzone
marking
CII,Div2,GrA,B,C,DT4
CIII,III,Div2,GrF,GT4
US & CA
division
marking
Tab. 6: Ex identication
1) Dierent cable lengths
2) Terminal box, comp. „Tab. 9“
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Technical data
7.4 Electrical data
Nominalvoltage/Frequency 24V/DC,60Hz
120V/60Hz
240V/60Hz
Voltagetolerance ±10%
Nominalpower 40W
Reducednominalpower 3W
Ratedcurrent 0.18...1.6A
Reducedratedcurrent 0.014...0.11A
Ambienttemperaturerange –40...+60°C(–40...+140°F)
Operatingmode Long-termoperation
Intermittentoperation
Tab. 7: Electrical data
Observethemaximumpermittedambienttemperature
rangeindicatedforeachvalvetypeunderoperatingcon-
ditionsofthevalve.
Maximumswitchingfrequency 301/min
Minimumcurrentlessinterval 0.5s
Tab. 8: Permitted parameters for intermittent operation
DANGER
Risk of explosion due to overheating.
▶Donotconnectthedevicetoavoltagewhichishigherthan
theonestatedonthetypelabel.
▶Donotoperatethedeviceatahigherthanthemaximum
permittedswitchingfrequency.
7.4.1 Electrical connection
Material3): Polyolen
Temperatureoperatingrange3): –55...+145°C(–67...+293°F)
forxedinstallation
Minimumbendingradius3): 4xexternaldiameterforxed
installation
Externaldiameter3): 6.2mm
Structureandfunction: 3xstrandedcopperwire
0.5mm2/LNPE
Halogen-freeaccordingto: IEC60754-1
Variants Code Enclosure type
Permanently
installedcable CB+
JWxx4)
Thisequipmentmustbemounted
inanUL/cULAExeb/Exebresp.
AExtb/Extbenclosurecertiedfor
useinClassI,Zone1resp.Zone
21.
Terminalbox
withinternal
threadM20x1.5
JF Type 1
Terminalbox
withinternal
threadNPT1/2
JG Type 1
Tab. 9: Electrical connection
3) Information according to the manufacturer
4) Dierent cable lengths
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Accessories
8 ACCESSORIES
8.1 Cable gland for terminal box
Devicemust be installed inaccordancewith Article 505
and506oftheNational ElectricalCode(ANSI/NFPA 70)
forinstallationintheUnitedStates,orSection18ofthe
CanadianElectricalCodeforinstallationsinCanada.Note
thattheoperatingtemperatureofthecableglandmustbe
atleast15Kabovethemaximumambienttemperature.
8.2 External grounding connection for
terminal box
Ifsolenoidcoilsfeatureaterminalbox,connectionterminalsare
enclosedfortheexternalgroundingconnection.
Ifthepotentialequalizationisnottobeconnectedbyapipeline
orbytheuseofaplastictting,theconnectioncanbemadevia
theexternalgroundingconnection.Itsuseisthereforeoptional
andmustbeassessedbytheoperator.
Theconnectioncapacityoftheringcablelugis4...6mm2and
thetighteningtorqueis1.2Nm.Theconnectionismadeas
shownin„Fig.6“.
9 INSTALLATION AND REMOVAL
DANGER
Risk of injury from high pressure.
▶Beforeworkingonthesystemordevice,switchothepressure
andventordrainlines.
Risk of electric shock.
▶Beforereachingintothedevice,switchothepowersupply
andsecuretopreventreactivation.
▶Observeapplicableaccidentpreventionandsafetyregulations
forelectricalequipment.
Risk of burns and risk of re if used during long-term operation
through hot device surface.
▶Keepthedeviceawayfromhighlyammablesubstances
andmedia.
▶Donottouchthedevicewithbarehands.
Risk of short circuit due to damaged connection cable.
▶The coil connection cable have to be xed and protected
againstdamage.
Risk of explosion.
Thesolenoidcoilformaclosedsystemafterinstallation.When
usedinpotentiallyexplosiveatmosphere,thereisariskof
explosionifthesystemisopenedintheoperatingstate.
▶Thesystemmustnotbedisassembledduringoperation.
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Installation and removal
DANGER
Risk of explosion due to electrostatic discharge.
Intheeventofasuddendischargefromelectrostaticallycharged
devicesorindividuals,thereisariskofanexplosioninthepoten-
tiallyexplosiveatmosphere.
▶Takesuitablemeasurestoensurethatnoelectrostaticdischarges
canbuildupinthepotentiallyexplosiveatmosphere.
▶Donotusethedeviceinareaswheretherearepowerfulcharge
generatingprocesses,mechanicalreamingandcuttingprocesses,
thesprayingofelectrons(e.g.inthevicinityofelectrostaticcoating
equipment)aswellaspneumaticallyconveyeddust.
▶Clean the device surface by gently wiping it with a damp or
antistaticclothonly.
WARNING
Risk of injury from improper installation.
▶Installationmaybecarriedoutbyauthorizedtechniciansonly
andwiththeappropriatetools.
▶Securesystemfromunintentionalactivation.
▶Followingassembly,ensureacontrolledrestart.
9.1 Installation
DevicemustbeinstalledinaccordancewithArticle505
and506oftheNationalElectricalCode(ANSI/NFPA70)
forinstallationintheUnitedStates,orSection18ofthe
CanadianElectricalCodeforinstallationsinCanada.
Detailedinstallationinstructionscanbefoundinthe
operatinginstructionsoftherespectivevalveand/or
onlineat:www.burkert.com
9.2 Electrical connection
DANGER
Risk of electric shock.
▶Beforereachingintothedevice,switchothepowersupply
andsecuretopreventreactivation.
▶Observeapplicableaccidentpreventionandsafetyregulations
forelectricalequipment.
Thereisariskofelectricshockifthereisnoelectricalcontact
betweenthemetalpartsofthevalveandtheprotectivecon-
ductorofthecoil.
▶Alwaysconnecttheprotectiveconductor.
▶Testforcontinuitybetweentheprotectiveconductorofthe
coilandthecoreguidetubeofthevalve.
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Installation and removal
If solenoid coils feature a terminal box, also observe the
following:
▶Insertpermanentlyinstalledcablesandlinesonly.
▶Useasuitablecableandlineentry(seechapter„8“).Observe
specicationsintheenclosedoperatinginstructions.
▶Intheterminalboxconnectonlywireswhichhavearatedcon-
nectionbetween0.5mm2and2.5mm2.
▶Tightenterminalscrewsto0.25Nm.
▶Lockhousingcoverproperly.Tightenlockscrewto2Nm.
▶Checkcontinuityoftheprotectiveconductorconnection.
▶Beforeopeningthehousingcover,disconnectthepowersupply.
▶Connectmaximumtwoconductorstoeachterminal.
External grounding connection for terminal box:
▶Theconnectionterminalsfortheexternalearthconnection,
whicharepackedfordeliveryinabagandbondedtothehous-
ingcover,mustberemovedduringinstallationofthedevice.
9.2.1 Solenoid coils with cable outlet
Theconnectioncableisencapsulatedwiththesolenoid
coilTypeACP016andcannotberemoved.
Observetheindicatedvoltageaccordingtothetype
label.
Wire color Assignment
green/yellow Protectiveconductor
black Phase/positivepole(+)
black Neutralconductor/
negativepole(-)
Tab. 10: Wire assignment
9.2.2 Solenoid coils with terminal box
green-yellow
black
black
Position Terminal
assignment
Protective
conductor
Neutralconductor/
negativepole(-)
Phase/
positivepole(+)
Fig. 5: Terminal box
Screw
springlockwasher
Washer
Washer
Ringcablelugwithsupplyline
Fig. 6: Connection of external potential equalization
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Start-up
9.3 Removal
DANGER
Risk of injury from high pressure.
▶Before loosening the lines and valves, turn o the pressure
andventthelines.
Risk of electric shock.
▶Beforereachingintothedevice,switchothepowersupply
andsecuretopreventreactivation.
▶Observeapplicableaccidentpreventionandsafetyregulations
forelectricalequipment.
WARNING
Risk of injury from improper removal.
▶Removalmaybecarriedoutbyauthorizedtechniciansonly
andwiththeappropriatetools.
Risk of injury due to media escaping from leaky connections.
▶Sealtheconnectionlinescarefully.
→Separatetheelectricalconnections.
→Separatethevalvebodyfromthepipeline.
NOTE
Malfunctions due to dirt.
▶RemovetheoldPTFEtapefromtheconnectionsduringre-
installs.Taperesiduemustnotgetintothepipeline.
10 START-UP
WARNING
Risk of injury from improper operation.
Improperoperationmayresultininjuriesaswellasdamageto
thedeviceandtheareaaroundit.
▶Beforestart-up,ensurethattheoperatingpersonnelarefamiliar
withandcompletelyunderstandthecontentsoftheoperating
instructions.
▶Observethesafetyinstructionsandintendeduse.
▶Onlyadequatelytrainedpersonnelmaystartuptheequip-
mentorthedevice.
Before start-up, ensure that
→thedevicehasbeeninstalledaccordingtotheinstructions,
→theconnectionhasbeenmadeproperly,
→thedeviceisnotdamaged,
→allscrewshavebeentightened.
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ACP016

20
Maintenance, Repair, Troubleshooting
11 MAINTENANCE, REPAIR,
TROUBLESHOOTING
DANGER
Danger due to improper maintenance and repair work.
Impropermaintenanceandrepairworkmayresultininjuriesas
wellasdamagetothedeviceanditsenvironment.
▶Onlytrainedtechniciansmayperformmaintenancework.
▶Performmaintenanceworkwithsuitabletoolsonly.
▶Haverepairworkonthedeviceperformedbythemanufac-
tureronly.
▶Whenmaintainingorrepairingthesystem,donotopen
thevalveanddonotdisconnecttheprotectiveconductor
connection.
11.1 Troubleshooting
Intheeventofmalfunctions,makesurethat
→thedevicehasbeeninstalledaccordingtotheinstructions,
→theconnectionhasbeenmadeproperly,
→thedeviceisnotdamaged,
→thevoltageandpressurehavebeenswitchedon,
→thepipelinesarefree,
→allscrewshavebeentightened.
12 TRANSPORT, STORAGE,
DISPOSAL
NOTE
Transport damage.
Inadequatelyprotecteddevicesmaybedamagedduring
transportation.
▶Protectthedeviceagainstmoistureanddirtinshock-resis-
tantpackagingduringtransportation.
▶Preventthetemperaturefromexceedingordroppingbelow
thepermittedstoragetemperature.
Incorrect storage may damage the device.
▶Storethedeviceinadryanddust-freelocation.
▶Storagetemperature–40...+80°C(–40...+176°F).
Damage to the environment caused by device components
contaminated with media.
▶Disposeofthedeviceandpackaginginanenvironmentally
friendlymanner.
▶Observeapplicabledisposalandenvironmentalregulations.
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ACP016