Burkert ACP016 Series User manual

Operating Instructions
Manuel d‘utilisation
Solenoid coil Type ACP016
Bobine magnétique Type ACP016
Device with Hazardous Locations Zone 1/21
and Class I, II, III Div 2 Listing
Appareil approuvé pour les emplacements
dangereux de zone 1/21 et de classe I, II, III, division 2

We reserve the right to make technical changes without notice.
Sous réserve de modifications techniques.
© Bürkert Werke GmbH & Co. KG, 2019-2020
Operating Instructions 2012/01_EU-ML_00815314 / Original EN

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1 OPERATING INSTRUCTION ................................................. 4
1.1 Denitionsofterms ..................................................... 4
1.2 Symbols....................................................................... 4
2 INTENDED USE .................................................................... 5
2.1 Explosionprotectionapproval..................................... 5
2.2 Appliedstandards ....................................................... 6
3 BASIC SAFETY INSTRUCTIONS.......................................... 7
4 GENERAL INFORMATION .................................................... 8
4.1 Contactaddress.......................................................... 8
4.2 Warranty ...................................................................... 8
4.3 InformationontheInternet.......................................... 8
5 PRODUCT DESCRIPTION .................................................... 9
5.1 Structure...................................................................... 9
5.2 Solenoidcoilwithcableoutlet .................................. 10
5.3 Solenoidcoilwithterminalbox ................................. 10
6 SPECIFIC CONDITIONS OF USE ....................................... 10
6.1 Avoidingbuild-upofelectrostaticcharge.................. 10
6.2 Blockassembly ......................................................... 10
6.3 Operatingconditions ................................................. 11
6.4 Operatingtemperaturerange .................................... 11
6.5 Mechanicaldanger.................................................... 11
6.6 Supplyconnectionforsolenoidcoilwith
 terminalbox............................................................... 11
7 TECHNICAL DATA............................................................... 12
7.1 Identicationofthesolenoidcoilwithcableoutlet ... 12
7.2 Identicationofthesolenoidcoilwithterminalbox .. 13
7.3 Typesofprotection.................................................... 14
7.4 Electricaldata............................................................ 15
8 ACCESSORIES ................................................................... 16
8.1 Cableglandforterminalbox ..................................... 16
8.2 Externalgroundingconnectionforterminalbox ....... 16
9 INSTALLATION AND REMOVAL ......................................... 16
9.1 Installation ................................................................. 17
9.2 Electricalconnection ................................................. 17
9.3 Removal .................................................................... 19
10 START-UP............................................................................ 19
11 MAINTENANCE, REPAIR, TROUBLESHOOTING .............. 20
11.1 Troubleshooting......................................................... 20
12 TRANSPORT, STORAGE, DISPOSAL................................. 20
Contents
english
ACP016

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Operating Instruction
1 OPERATING INSTRUCTION
Theoperatinginstructionsdescribetheentirelifecycleofthe
device.Keeptheseinstructionsinalocationwhichiseasily
accessibletoeveryuserandmaketheseinstructionsavailableto
everynewownerofthedevice.
Operatinginstructioncontainimportantinformation.
▶Readtheoperatinginstructionscarefullyandfollowthe
safetyinstructionsinparticular.
▶Operatinginstructionsmustbeavailabletoeachuser.
▶Theliabilityandwarrantyforthedevicearevoidiftheoperating
instructionsarenotfollowed.
1.1 Denitions of terms
Theterm“device”usedintheseinstructionsappliestothe
solenoidcoilType ACP016.
1.2 Symbols
DANGER
Warns of an immediate danger.
▶Failuretoobservethewarningmayresultinafatalorseriousinjury.
WARNING
Warns of a potentially dangerous situation.
▶Failuretoobservethewarningmayresultinseriousinjuriesor
death.
CAUTION
Warns of a possible danger.
▶Failuretoobservethiswarningmayresultinamoderateor
minorinjury.
NOTE
Warns of damage to property.
Importanttipsandrecommendations.
Referstoinformationintheseoperatinginstructionsorin
otherdocumentation.
▶designatesaninstructiontopreventrisks.
→designatesaprocedurewhichyoumustcarryout.
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ACP016

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Intended use
2 INTENDED USE
Non-authorized use of the solenoid coil Type ACP016
may be a hazard to people, nearby equipment and the
environment.
The solenoid coil Type ACP016 is used to actuate valves
which control gaseous or liquid media.
▶Useaccordingtotheauthorizeddata,operatingconditions,
andconditionsofusespeciedinthecontractdocuments
andoperatinginstructions.
▶UsesolenoidcoilACP016onlyasspeciedontypelabel.
▶Usethesolenoidcoilonlyfortheapplicationcasesdesig-
natedinchapter„6Specicconditionsofuse“andincon-
junctionwiththird-partydevicesandthird-partycomponents
recommendedorapprovedbyBürkert.
▶ThetypeofprotectionisencapsulationEx“m”forcoilswith
cableconnection.
▶Thetypeofprotectionfortheoptionallymountedterminalbox
is“e”forgasand“t”fordust.
▶Correcttransportation,correctstorageaswellascorrect
assembly,installation,start-up,operationandmaintenance
areessentialforreliableandproblem-freeoperation.
▶Usethedeviceonlyforitsintendedpurpose.
2.1 Explosion protection approval
Theexplosionprotectionapprovalisonlyvalidifyouusethe
modulesandcomponentsauthorizedbyBürkert,asdescribedin
theseoperatinginstructions.
ThesolenoidcoilTypeACP016maybeusedonlyincombination
withthevalvetypesreleasedbyBürkert,otherwisetheexplosion
protectionapprovalwillbeterminated.Ifyoumakeunauthorized
changestothesystem,themodulesorcomponents,the
explosionprotectionapprovalwillalsobevoid.
ThefollowingULListingforSolenoidcoilACP016 
wereissuedbythe:  ULLLC
333PngstenRoad
Northbrook
IL60062-2096USA
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ACP016

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Intended use
2.2 Applied standards
USL - U.S. Listed investigation to UL 429
and
UL60079-0 EXPLOSIVEATMOSPHERES
-PART0:EQUIPMENT-
GENERALREQUIREMENTS
Edition6-
RevisionDate
2017/10/20
UL60079-7 STANDARDFOREXPLOSIVE
ATMOSPHERES-PART7:
EQUIPMENTPROTECTIONBY
INCREASEDSAFETY‘’E’’
Edition5-
RevisionDate
2017/04/21
UL60079-18 STANDARDFOREXPLOSIVE
ATMOSPHERES-PART18:
EQUIPMENTPROTECTIONBY
ENCAPSULATION‘M’
Edition4-
RevisionDate
2018/05/25
UL60079-31 EXPLOSIVEATMOSPHERES-
PART31:EQUIPMENTDUST
IGNITIONPROTECTIONBY
ENCLOSURE“T”
Edition2-
IssueDate
2015/06/12
Tab. 1: Applied standards USL
CNL - Canada Listed investigation to CSA C22.2 NO. 139
and
CSA C22.2
NO.60079-0
EXPLOSIVEATMOSPHERES
--PART0:EQUIPMENT--
GENERALREQUIREMENTS
Edition3-
IssueDate
2015/10/01
CSA
C22.2 NO.
60079-7:16
EXPLOSIVEATMOSPHERES
-PART7:EQUIPMENTPRO-
TECTIONBYINCREASED
SAFETY“E”
Edition2-
IssueDate
2016/10/01
CSA
C22.2 NO.
60079-18:16
EXPLOSIVEATMOSPHERES
-PART18:EQUIPMENT
PROTECTIONBYENCAPSU-
LATION“M”
Edition2-
IssueDate
2016/08/01
CSA
C22.2 NO.
60079-31:15
EXPLOSIVEATMOSPHERES-
PART31:EQUIPMENTDUST
IGNITIONPROTECTIONBY
ENCLOSURE‘T’
Edition2-
IssueDate
2015/10/01
Tab. 2: Applied standards CNL
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ACP016

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Basic safety instructions
3 BASIC SAFETY INSTRUCTIONS
Thesesafetyinstructionsdonotconsideranycontingenciesor
incidentswhichoccurduringinstallation,operationandmainte-
nance.
Theoperatorisresponsibleforobservingthelocation-specic
safetyregulations,alsowithreferencetothepersonnel.
Risk of injury from high pressure.
▶Beforeworkingonthesystemordevice,switchothepressure
andventordrainlines.
Risk of electric shock.
▶Beforereachingintothedevice,switchothepowersupply
andsecuretopreventreactivation.
▶Observeapplicableaccidentpreventionandsafetyregulations
forelectricalequipment.
Risk of burns and risk of re if used during long-term operation
through hot device surface.
Thesolenoidcoilcangetveryhotduringlong-termoperation.
▶Keepthedeviceawayfromhighlyammablesubstances
andmedia.
▶Donottouchthedevicewithbarehands.
Risk of explosion.
Thesolenoidcoilformaclosedsystemafterinstallation.When
usedinexplosion-riskareas,thereisariskofexplosionifthe
systemisopenedintheoperatingstate.
▶Donotremoveoropenthesystemduringoperation.
Risk of explosion due to electrostatic discharge.
Intheeventofasuddendischargefromelectrostaticallycharged
devicesorindividuals,thereisariskofanexplosioninthe
explosion-riskarea.
▶Takesuitablemeasurestoensurethatnoelectrostaticdis-
chargescanbuildupintheexplosion-riskarea.
▶Do not use the device in areas where there are powerful
chargegenerating processes, mechanical reaming and cut-
tingprocesses,thesprayingofelectrons(e.g.inthevicinity
ofelectrostaticcoatingequipment)aswellaspneumatically
conveyeddust.
▶Cleanthedevicesurfacebygentlywipingitwithadampor
antistaticclothonly.
To avoid the risk of explosion, the following must be observed
for operation in potentially explosive atmosphere:
▶Informationonthetemperatureclass,degreeofprotec-
tionandvoltageonthetypelabelforpotentiallyexplosive
atmosphere.
▶Repairsmayonlybeperformedbythemanufacturer.
▶Thedevicemustnotbeexposedtoanymechanicaland/or
thermalloadswhichexceedthelimitsspeciedintheoper-
atinginstructions.
▶Beforeopeningtheterminalbox,disconnectthepower
supply.
▶Theapplicablesafetyregulations(includingnationalregu-
lations)aswellasgeneraltechnicalstandardsmustbe
observedduringsetupandoperation.
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ACP016

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General information
General hazardous situations.
Topreventinjury,ensure:
▶Securesystem/equipmentagainstunintentionalactivation.
▶Observethedirectionofowduringinstallation.
▶Afteraninterruptioninthepowersupplyorpneumaticsupply,
ensurethattheprocessisrestartedinadenedorcontrolled
manner.
▶Donotmakeanyinternalorexternalchangesonthedevice
anddonotsubjectittomechanicalstress.
▶Installation,operationandmaintenancemayonlybeper-
formedbyqualiedspecialists.
▶Thedevicemustbeinstalledinaccordancewiththeregulations
applicableinthecountry.
▶Observethegeneralrulesoftechnology.
4 GENERAL INFORMATION
4.1 Contact address
Germany
BürkertFluidControlSystems
SalesCenter
Christian-Bürkert-Str.13-17
D-74653Ingelngen
Tel.+49(0)7940-10-91111
Fax+49(0)7940-10-91448
Email:[email protected]
International
Contactaddressescanbefoundonthenalpagesoftheprinted
operatinginstructions.
AndalsoontheInternetat:
www.burkert.com
4.2 Warranty
Thewarrantyisonlyvalidifthedeviceisusedasintendedinaccor-
dancewiththespeciedapplicationconditions.
4.3 Information on the Internet
OperatinginstructionsanddatasheetsforType ACP016canbe
foundontheInternetat:www.burkert.com
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ACP016

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Product description
5 PRODUCT DESCRIPTION
5.1 Structure
Components of the solenoid coil
ACP016 with cable outlet:
Connectionline
Components of the valve:
Fastening
screws
Coilhousing
Unionnut
Manual
control
Coverplate
Anchor
Diaphragm
Fluidhousing
Fig. 1: Valve with solenoid coil Type ACP016 with cable outlet
Components of the
solenoid coil ACP016 with
terminal box:
Terminal
box
Screwwith
springlock
washer
Ringcableshoe
withsupplyline
Washer
Components of the valve:
Fastening
screws
Manual
control
Coverplate
Anchor
Diaphragm
Fluidhousing
Coilhousing
Washer
Fig. 2: Valve with solenoid coil Type ACP016 with terminal box
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ACP016

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Specic conditions of use
5.2 Solenoid coil with cable outlet
ThesolenoidcoilACP016isanelectromagneticactuatorfor
variousBürkertvalves.Thevalvefunctionisbasedonthecon-
nectionofthesolenoidcoilwithauidhousing.Solenoidcoil
anduidhousingareconnectedwithfasteningscrews;thisis
whythesolenoidcoilACP016isincludedinthe
solenoidcoilswhicharescrewedtogetherasablock.
Thefasteningscrewsensureelectricalcontactbetweentheuid
housingandsolenoidcoil.
Thesolenoidcoilhousingiscomposedofepoxyresin.
Thepowersupplyisconnectedviaacable.Thecableisper-
manentlyintegratedinthesolenoidcoil,theunionnutisnot
intendedtoberemoved.Allmetalliccomponentsaregrounded
viatheprotectiveconductorinthecable.
Actuationispossiblewithalternatingvoltageordirectvoltage.
120Vand240Vonlyforalternatingvoltage(see„Tab.7“).Do
notpayattentiontopolarityonaccountoftheintegratedbridge
rectier.
Thesolenoidcoilalsoincludeselectronicpowerswitchingfor
reducingthepowerconsumptionduringoperation.
5.3 Solenoid coil with terminal box
Thestructureofthesolenoidcoilisidenticaltothedescription
under„5.2Solenoidcoilwithcableoutlet“,howeveraterminal
boxisalsoinstalledhere(see„Fig.2“).
Aconnectionkitforadditionalpotentialequalizationisenclosed
withtheterminalbox,observetheinformationinchapter„8.2“.
6 SPECIFIC CONDITIONS OF USE
6.1 Avoiding build-up of electrostatic
charge
DANGER
Risk of explosion due to electrostatic discharge.
Intheeventofasuddendischargefromelectrostaticallycharged
devicesorindividuals,thereisariskofanexplosioninthepoten-
tiallyexplosiveatmosphere.
▶Takesuitablemeasurestoensurethatnoelectrostaticdischarges
canbuildupinthepotentiallyexplosiveatmosphere.
▶Donotusethedeviceinareaswheretherearepowerfulcharge
generatingprocesses,mechanicalreamingandcuttingprocesses,
thesprayingofelectrons(e.g.inthevicinityofelectrostaticcoating
equipment)aswellaspneumaticallyconveyeddust.
▶Clean the device surface by gently wiping it with a damp or
antistaticclothonly.
▶Fluidhousingsmadeofbrassmustnotbeusedinatmo-
spherescontainingacetylene.
6.2 Block assembly
Thesolenoidcoilwithcableoutletcanbeablockassembly.The
griddimensionmustbeatleast37mm.Preferablyuseblocks
fromthemanufacturer.
Thesolenoidcoilwithterminalboxcannotbeablockassembly.
english
ACP016