Burkert 2300 Series User manual

Quickstart
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Type 2300
2/2-way angle-seat control valve
2/2-Wege-Schrägsitzregelventil
Vanne de réglage à siège incliné 2/2 voies

We reserve the right to make technical changes without notice.
Technische Änderungen vorbehalten.
Sous réserve de modifications techniques.
© Bürkert Werke GmbH, 2013 - 2015
Operating Instructions 1502/02_EU-ML_00810317 / Original DE

3
Quickstart
1 QUICKSTART ..................................................................................................3
2 SYMBOLS .........................................................................................................4
3 INTENDED USE .............................................................................................4
4 BASIC SAFETY INSTRUCTIONS ..........................................................5
5 GENERAL INFORMATION ........................................................................6
6 STRUCTURE AND FUNCTION...............................................................6
7 TECHNICAL DATA ........................................................................................7
8 INSTALLATION ............................................................................................10
9 PACKAGING, TRANSPORT, STORAGE ..........................................16
Typ 2300
1 QUICKSTART
The operating instructions describe the entire life cycle of the device.
Keep these instructions in a location which is easily accessible to
every user and make these instructions available to every new owner
of the device.
Important Safety Information!
Read Quickstart carefully and thoroughly. Study in particular the
chapters entitled “Basic Safety Instructions” and “Intended use”.
▶Quickstart must be read and understood.
Quickstart explains, for example, how to install and start-up the
device.
A detailed description of the device can be found in the operating
instructions for Type 2300.
The operating instructions can be found on the Internet at:
www.burkert.com
1.1 Definition of term / abbreviation
In these instructions, the term “device” always refers to the angle-
seat control valve type 2300.
The abbreviation “Ex” used in these instructions always stands for
“explosion-protected”.
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Symbols
Typ 2300
2 SYMBOLS
DANGER!
Warns of an immediate danger!
▶Failure to observe the warning may result in a fatal or serious injury.
WARNING!
Warns of a potentially dangerous situation!
▶Failure to observe the warning may result in serious injuries or
death.
CAUTION!
Warns of a possible danger!
▶Failure to observe this warning may result in a moderately severe
or minor injury.
NOTE!
Warns of material damage!
Important tips and recommendations.
Refers to information in these operating instructions or in
other documentation.
▶designates instructions for risk prevention.
→designates a procedure which you must carry out.
3 INTENDED USE
Non-intended use of the angle-seat control valve Type 2300 may
be a hazard to people, nearby equipment and the environment.
▶The device is designed for the controlled flow of liquid and
gaseous media. Operation is possible only in combination with a
suitable control unit.
▶In the potentially explosion-risk area the angle-seat control valve
Type 2300 may be used only according to the specification on
the separate Ex type label. For use observe the additional infor-
mation enclosed with the device together with safety instruc-
tions for the explosion-risk area.
▶Devices without a separate Ex type label may not be used in a
potentially explosive area.
▶The admissible data, the operating conditions and conditions of
use specified in the contract documents, operating instructions
and on the type label are to be observed during use. These are
described in the chapter entitled “Technical data”.
▶The device may be used only in conjunction with third-party
devices and components recommended and authorised by
Bürkert.
▶Correct transportation, correct storage and installation and
careful use and maintenance are essential for reliable and fault-
less operation.
▶Use the device only as intended.
3.1 Restrictions
If exporting the system/device, observe any existing restrictions.
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5
Basic Safety Instructions
Typ 2300
4 BASIC SAFETY INSTRUCTIONS
These safety instructions do not make allowance for any
• contingencies and events which may arise during the installation,
operation and maintenance of the devices.
• local safety regulations; the operator is responsible for observing
these regulations, also with reference to the installation personnel.
Danger – high pressure!
▶Before loosening the lines and valves, turn off the pressure and
vent the lines.
Risk of electric shock!
▶Before reaching into the device, switch off the power supply
and secure to prevent reactivation!
▶Observe applicable accident prevention and safety regulations
for electrical equipment!
Risk of burns!
The surface of the device may become hot during long-term
operation.
▶Do not touch the device with bare hands.
Risk of injury from moving parts in the device!
▶Do not reach into openings.
Risk of injury when opening the actuator!
The actuator contains a tensioned spring. If the actuator is opened,
there is a risk of injury from the spring jumping out.
▶The actuator must not be opened.
General hazardous situations.
To prevent injury, ensure that:
▶The system cannot be activated unintentionally.
▶Installation and repair work may be carried out by authorised
technicians only and with the appropriate tools.
▶After an interruption in the power supply or pneumatic supply,
ensure that the process is restarted in a defined or controlled
manner.
▶The device may be operated only when in perfect condition and
in consideration of the operating instructions.
▶The general rules of technology apply to application planning
and operation of the device.
To prevent damage to property of the device, ensure:
• Supply the media connections only with those media which are
specified as flow media in the chapter entitled “Technical data”.
• Do not put any loads on the valve (e.g. by placing objects on it
or standing on it).
• Do not make any external modifications to the valves. Do not paint
the body parts or screws.
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General Information
Typ 2300
5 GENERAL INFORMATION
5.1 Contact addresses
Germany
Bürkert Fluid Control Systems
Sales Centre
Christian-Bürkert-Str. 13-17
D-74653 Ingelfingen
Tel. + 49 (0) 7940 - 10 91 111
Fax + 49 (0) 7940 - 10 91 448
E-mail: [email protected]
International
Contact addresses are found on the Internet under:
www.burkert.com
5.2 Warranty
The warranty is only valid if the device is used as authorized in accor-
dance with the specified application conditions.
5.3 Information on the internet
The operating instructions and data sheets for Type 2300 can be found
on the Internet at: www.burkert.com
6 STRUCTURE AND FUNCTION
The angle-seat control valve Type 2300 can be operated
only in combination with the following control units:
Positioner Type 8692, 8694, 8696 and 8792;
Process controller Type 8693 and 8793.
6.1 Structure
The valve seats are incorporated directly. Via a dowel pin, the control
cone is modularly coupled to the actuator spindle for quick change-
overs. The flow direction is always below seat.
6.2 Function
The seat of the valve is always closed against the medium flow.
Spring force (CFA) or pneumatic pilot pressure (CFB and CFI) gen-
erates the closing force on the control cone. The force is transferred
via a spindle which is connected to the actuator piston.
6.2.1 Control functions (CF)
WARNING!
For control function I – Danger if pilot pressure fails!
For control function I control and resetting occur pneumatically. If
the pressure fails, no defined position is reached.
▶To ensure a controlled restart, first pressurize the device with pilot
pressure, then switch on the medium.
A
P
A
Normally closed by spring action
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Technical data
Typ 2300
B
P
A
Normally open by spring action
I
P
A
Actuating function via reciprocal pressurization
6.2.2 Flow direction below the seat
Depending on the version, the valve is closed against the medium
flow with spring force (control function A, CFA) or with pilot
pressure (control function B or I, CFB or CFI).
As the medium pressure is under the control cone, this pressure
contributes to the opening of the valve.
WARNING!
Medium may be discharged if minimum pilot pressure is too
low or medium pressure too high!
If the minimum pilot pressure is too low for CFB and CFI or the
permitted medium pressure is exceeded, leaks may occur.
▶Observe minimum pilot pressure.
▶Do not exceed medium pressure (see chapter “Pressure ranges”).
CFA CFB / CFI
Fig. 1: Flow direction below the seat
(Rest open/closed, closing against medium)
7 TECHNICAL DATA
7.1 Conformity
Type 2300 conforms with the EC Directives according to the EC
Declaration of Conformity.
7.2 Standards
The applied standards, which verify conformity with the EC Directives,
can be found on the EC Type Examination Certificate and / or the EC
Declaration of Conformity.
According to Pressure Equipment Directive the following operating
conditions must be observed:
Line connection
orifice
Maximum pressure for compressible fluids
of Group 1 (hazardous gases and vapors
according to Art. 3 No. 1.3 Letter a first
dash)
DN65 15 bar
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Technical data
Typ 2300
7.3 Type label
00203496
2300 A 25M PTFE VA
Tmed -10°C - +185°C
Flow 1 2
Pilot 5,5-7bar
Pmed 16,0bar W3ZLT
CE
G1" Kvs16,0
CE identification
Permitted pilot pressure
Permitted medium
pressure
Type
Control function (CF)
Orifice of the seat /
actuator size
Sealing material Body material
Identification
number Flow direction
Permitted medium
temperature
Date of
manufacture
Main dimensions of
line connection Flow capacity in standard
production conditions
7.4 Operating conditions
Observe permitted ranges on the type label of the device!
7.4.1 Temperature ranges
Actuator
size
[mm]
Actuator
material
Medium
Environment1)
Seat seal
steel - steel
Seat seal
PTFE - steel
ø 50
PPS -10 ...
+185 °C
-10 ...
+130 °C
0 ...
+60 °C 2)
0 ...
+100 °C 3)
ø 70
ø 90
ø 130
Tab. 1: Temperature ranges
1) If a pilot valve/control unit is used, the max. ambient
temperature is +55 °C.
The angle-seat control valve is suitable for steam
sterilization.
2) Pilot air ports with push-in connector
3) Pilot air ports with threaded bushing
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9
Technical data
Typ 2300
7.4.2 Control medium
In conjunction with pneumatic control units (positioner and process
controllers), pilot air according to DIN ISO 8573-1 must be used:
• Class 3 (for water content),
• Class 5 (for dust and oil content).
The specification is described in detail in the operating
instructions of the respective positioner / process controller
in the chapter entitled “Technical data”.
7.4.3 Pressure ranges
Maximum pilot pressure for valves without pneumatic control units
Actuator size [mm] Actuator material Max. permitted
pilot pressure 4)
ø 50
PPS 10 barø 70
ø 90
ø 130 7 bar
Tab. 2: Pilot pressure for valves without pneumatic control units
4) 4) Observe the maximum pressure range according to the type
label!
Minimum control pressure Pmin for control function A
Actuator size
[mm]
50 / 70 / 90 130
(Connection size
DN40 and DN50)
130
(Connection size
DN65)
Pmin [bar] 5.5 5.5 5.6
Tab. 3: Minimum control pressure for CFA
Pilot pressure for control function B
Actuator
size
Connection
size [mm]
Pilot pressure [bar] Max. permitted
medium
pressure [bar]
for medium
pressure
0 bar max
ø 50 mm
15 4.6 6.6 16
20 5.1 7.0 9
25 5.1 7.0 5
ø 70 mm
15 4.4 5.3 16
20 5.2 6.8 16
25 5.2 7.0 12
32 5.2 7.0 6
ø 90 mm
25 2.4 4.2 16
32 2.4 5.3 16
40 2.5 6.5 16
50 2.5 7.0 14
ø 130 mm
40 2.7 4.5 16
50 2.7 5.6 16
65 2.7 7.0 16 (15*)
Tab. 4: Pilot pressure for control function B
* According to Pressure Equipment Directive for compressible fluids of Group
1 (hazardous gases and vapors according to Art. 3 No. 1.3 Letter a first dash)
The required minimum pilot pressure Pmin with control function B and
I (flow below the seat) is dependent on the pressure of the medium.
The pressure diagrams are in the operating instructions on
the Internet: www.burkert.com
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Technical data
Typ 2300
7.5 General technical data
Media
Control medium neutral gases, air
Flow media Water, Alcohol, Fuel, Hydraulic liquids,
Saline solutions, Lyes, Organic solvents
Installation position as required, preferably with actuator in
upright position
Protection class IP67 in accordance with
IEC 529/EN 60529
Control functions (CF) The valve seat is always closed against the
medium flow
Control function A Normally closed by spring action
Control function B Normally open by spring action
Control function I Actuating function via reciprocal pressur-
ization (not for actuator size ø 50 mm in
combination with Type 8696)
8 INSTALLATION
8.1 Safety instructions
DANGER!
Danger – high pressure in the equipment!
▶Before loosening the lines and valves, turn off the pressure and
vent the lines.
WARNING!
Risk of injury from improper installation!
▶Installation may be carried out by authorised technicians only and
with the appropriate tools!
Risk of injury from unintentional activation of the system and
an uncontrolled restart!
▶Secure system from unintentional activation.
▶Following assembly, ensure a controlled restart.
For control function I – Danger if pilot pressure fails!
For control function I control and resetting occur pneumatically.
If the pressure fails, no defined position is reached.
▶To ensure a controlled restart, first pressurize the device with pilot
pressure, then switch on the medium.
Risk of injury from moving parts in the device!
▶Do not reach into openings.
8.2 Before installation
• The globe control valve can be installed in any installation position,
preferably with the actuator in upright position.
• Before connecting the valve, ensure the pipelines are flush.
• Make certain the flow direction is correct (flow direction always
below the seat).
8.2.1 Preparatory work
→Clean pipelines (Sealing material, swarf, etc.).
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