BWI Eagle 461-1200-DC User manual

AIR-EAGLE XLT PLUS
461-1200-DC
900 MHz RF Transmitter
Document Date: 2/3/2023
Product Rev: 8

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WARRANTY STATEMENT
BWI Eagle Inc. warrants the Air-Eagle Remote Control System, if properly used and installed, will be free
from defects in material and workmanship for a period of 1 year after date of purchase. Said warranty to
include the repair or replacement of defective equipment. This warranty does not cover damage due to
external causes, including accident, problems with electrical power, usage not in accordance with product
instructions, misuse, neglect, alteration, repair, improper installation, or improper testing. This limited
warranty, and any implied warranties that may exist under state law, apply only to the original purchaser of
the equipment, and last only for as long as such purchaser continues to own the equipment. This warranty
replaces all other warranties, express or implied including, but not limited to, the implied warranties or
merchantability and fitness for a particular purpose. BWI Eagle makes no express warranties beyond
those stated here. BWI disclaims without limitation, implied warranties of merchantability and fitness for a
particular purpose. Some jurisdictions do not allow the exclusion of implied warranties so this limitation
may not apply to you. To obtain warranty service, contact BWI Eagle for a return material authorization.
When returning equipment to BWI Eagle, the customer assumes the risk of damage or loss during
shipping and is responsible for the shipping costs incurred.
SIGNAL RANGE
Max range statements are estimates based on a clear line of sight with few interferences. Actual range will
vary based on transmitting power, orientation of transmitter and receiver, height of transmitting and
receiving antennas, weather conditions, electronic interference, terrain, and physical obstacles, including
but not limited to; walls, building structures, trees (foliage), metal objects, and landscape (hills, mountains).
WIRELESS STOP, ASTOP, and E-STOP SYSTEMS
Wireless E-STOP systems should never be considered a primary life-saving device.
At least one hard-wired switch must be available in the event the wireless system is
not operational. Failure to comply may result in serious injury or death to personnel
and damage to equipment.
Wireless STOP and ASTOP transmitters are not failsafe emergency stop controls.
They are NOT to be used as a life-saving device. They are designed for wireless
control of equipment or vehicle remote operation. Failure to use as intended may
result in serious injury or death to personnel and damage to equipment.

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INTRODUCTION
The Air-Eagle XLT Plus is an RF system designed for extra-long range wireless remote control of
electrical apparatus in a variety of industrial applications. Systems can consist of any number of receivers
and handheld or contact input transmitters working together to create a long-range radio frequency
system that operates hazardous or hart-to-reach equipment from safe, convenient locations.
Eight user selectable frequencies allow multiple systems to be used in the same area without
interference.
This transmitter is equipped to send a single stop command to an Air-Eagle XLT Plus receiver located up
to 5000 feet away. Longer ranges can be achieved with external antennas (See ACCESSORIES section).
The Air-Eagle XLT Plus transmitter utilizes spread-spectrum technology and provides the utmost in
security and reliability.
Note: This product is not designed for use in life-saving applications.
INSTALLATION
1. DISCONNECT power from all equipment before proceeding with installation.
2. Mount the transmitter in a convenient location.
3. Attach rubber duck antenna or coax from external antenna to connector on side of enclosure.
4. Connect supplied power input cable to your external power source.
GENERAL OPERATION
This unit has a Stop button factory installed on Input #1
.

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TERMINAL STRIP WIRING
Terminal 1
CH1 Dry Contact Input (Common)
Terminal 2
CH1 Dry Contact Input
Terminal 3
CH2 Dry Contact Input (Common)
Terminal 4
CH2 Dry Contact Input
Terminal 5
CH3 Dry Contact Input (Common)
Terminal 6
CH3 Dry Contact Input
Terminal 7
CH4 Dry Contact Input (Common)
Terminal 8
CH4 Dry Contact Input
Terminal 9
(-) 9-36VDC Input
Terminal 10
(+) 9-36VDC Input
APPROVALS
United States (FCC)
MCQ-XBPSX
Canada (IC)
1846A-XBPSX
Australia
RCM
Brazil
ANATEL: 05774-16-01209

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FREQUENCY & DIGITAL ADDRESS SET-UP
The unit is shipped from the factory
with all SEL1 and SEL2 switches in
the open positions. It is operating
on Frequency 1 and Digital
Address 1. To change default
settings, follow the instructions
below:
*Note –only change the digital
address if using with a digitally
addressable receiver. Otherwise,
the digital address must be kept at
the default of Digital Address 1.
1. *IMPORTANT*
Disconnect power from
unit.
2. Remove top cover.
3. Select desired frequency
and/or digital address
using the table.
4. Reattach cover.
5. Reconnect power to unit.
6. Programming is complete.
FREQUENCY SETUP (SEL1)
NETWORK
FREQUENCY
SW1
SW2
SW3
1 (default)
OPEN
OPEN
OPEN
2
CLOSED
OPEN
OPEN
3
OPEN
CLOSED
OPEN
4
CLOSED
CLOSED
OPEN
5
OPEN
OPEN
CLOSED
6
CLOSED
OPEN
CLOSED
7
OPEN
CLOSED
CLOSED
8
CLOSED
CLOSED
CLOSED
Note - SEL1 SW4 not used on this model. Leave in OPEN
position
DIGITAL ADDRESS SETUP (SEL2)
DIGITAL
ADDRESS
SW1
SW2
SW3
SW4
1 (default)
OPEN
OPEN
OPEN
OPEN
2
CLOSED
OPEN
OPEN
OPEN
3
OPEN
CLOSED
OPEN
OPEN
4
CLOSED
CLOSED
OPEN
OPEN
5
OPEN
OPEN
CLOSED
OPEN
6
CLOSED
OPEN
CLOSED
OPEN
7
OPEN
CLOSED
CLOSED
OPEN
8
CLOSED
CLOSED
CLOSED
OPEN
9
OPEN
OPEN
OPEN
CLOSED
10
CLOSED
OPEN
OPEN
CLOSED
11
OPEN
CLOSED
OPEN
CLOSED
12
CLOSED
CLOSED
OPEN
CLOSED
13
OPEN
OPEN
CLOSED
CLOSED
14
CLOSED
OPEN
CLOSED
CLOSED
15
OPEN
CLOSED
CLOSED
CLOSED
16
CLOSED
CLOSED
CLOSED
CLOSED
Note - SEL2 SW5-7 not used on this model. Leave in OPEN
position

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CONTROLS & INDICATORS
POWER/TX
LED1
Dual color LED illuminates red while unit is booting up, changes to green
when boot-up is successful and unit is ready to operate.
If this LED fails to turn green, power unit off for 15-20 seconds, then
reapply power.
Stop Button
Transmits Stop code on CH 1 to the receiver.
SEL1
Dip switch bank for frequency selection.
SEL2
Dip switch bank for digital address selection.
RF2
RF module that transmits data.

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SPECIFICATIONS
Power Supply
9-36 VDC, 16 W, 50/60 Hz
Fuse Protected
2 amp
Transmit Data
One Dry Contact Input
Frequency
900 MHz Spread Spectrum
RF Output Power
1 Watt
Range
Up to 5000 feet (Up to 10 miles with external
antenna - see accessories)
RF Networks
Eight Independent Network Frequencies
Operating Temperature
-40oF to +185oF
Enclosure
Polycarbonate, IP66 (NEMA 4)
*Note: Max range statements are estimates based on a clear line of sight with few
interferences. Actual range will vary based on transmitting power, orientation of
transmitter and receiver, height of transmitting and receiving antennas, weather
conditions, electronic interference, terrain, and physical obstacles, including but not
limited to; walls, building structures, trees (foliage), metal objects, and landscape (hills,
mountains).
ACCESSORIES
STANDARD ANTENNA (INCLUDED)
900MHz TNC Portable “Rubber Duck” Antenna
49-1103
MOBILE/BASE ANTENNAS (OPTIONAL)
Used to help achieve max range in non-line-of-sight and line-of-sight applications.
Contact BWI Eagle for recommendations.
900MHz Thru-Hole/Bracket Mount Mobile Antenna
49-2101
900MHz Magnet Mount Mobile Antenna
49-2102
900MHz Omni Directional Base Antenna
49-3101
900MHz Yagi Directional Base Antenna
49-3102
HIGH QUALITY COAX CABLE
Used to connect external antennas to control unit.
Flex Coax Cable w/Connectors
(Available in 5’, 15’, 25’, 30’, 40’, 60’, 80’, and 100’ lengths)
49-4000-XX
(XX = length in feet)
BULKHEAD EXTENSION
Used to provide an external antenna connection when mounting control unit
inside another enclosure.
TNC Male to TNC Bulkhead Cable Assembly
(Available in 2’, 4’, and 7’ lengths)
49-5004-X-ISO
(X = length in feet)

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DIMENSIONS