C.A. Technologies H2O-CPR-G User manual

HVLP/PRESSURE REDUCED AIR CAP AND FLUID NOZZLE CHART
MODEL
NO. AIR CAPS FLUID TIP
RANGE
*MAX GUN
INLET PRESS.
FOR HVLP
FAN
CONTROL
SCFM @
MAX GUN
INLET
STANDARD
IN CAT
PACK
AVAILABLE FLUID
NOZZLES TIPS
NEEDLES /
marking on needle
33-0208 0.8mm (.022") 40-1308 (308)
33-0210 1.0mm (.040") 40-1310 (310)
33-0212 1.2mm (.046") 40-1312 (312)
G, PPS 33-0213 1.3mm (.052") 40-1313 (313)
33-0214 1.4mm (.055") 40-1314 (314)
G, PPS 33-0215 1.5mm (.059") 40-1315 (315)
G, PPS 33-0217 1.7mm (.070") 40-1317 (317)
33-0219 1.9mm (.075") 40-1319 (319)
33-0222 2.2mm (.086") 40-1322 (322)
Actual fluid nozzle and air cap combinations are determined by application (see application chart page 4) H2O-CPR-G
*Note: Air cap test gages are available to confirm HVLP compliance.
H2O-CPR-G-PPS
*Gun inlet pressures may vary as required by application
11
13.5
H2O-CPR-G 60-1504 (S)
23-2101
CPR
(Pressure
Reduced)
23-1301
(HVLP)
0.8 - 1.7
0.8 - 2.2
29*
29*
H2O-CPR-G
GRAVITY FEED SPRAY GUN
PRODUCT INFORMATION
Coating Atomization Technologies 337 South ArthurAvenue, Louisville CO 80027 Phone: [phone], Fax: [phone]
www.spraycat.com
The H2O-CPR-G gun comes equipped with both a pressure reduced air cap 23-2101 and a HVLP air
cap 23-1301 for areas requiring HVLP compliance.
23-2101 - consumes 11 cfm at 29 psi gun inlet.
23-1301 - consumes 13.5 cfm at 29 psi gun inlet.
23-2101 pressure reducedair caps can be used with the 0.8 mm - 1.7 mm fluid orifices listedbelow.
23-1301 HVLPair caps can be used with the full range of fluid orifices listed below.

Operation and Maintenance Instructions for H2O-CPR-G Spray Guns
Operation
1. Connect air supply hose at handle of gun.
2. Screw the paint cup onto the gun’s gravity feed fluid inlet.
3.Fluid flowcan be controlledusingthe fluidcontrolknob, thisrestricts flowbylimitingneedletravel.It isbesttocontrol
fluid flow byproper selection of fluid orifice size and use the fluid control knob to “fine tune flow rate”.
4. Fan width can be adjusted using the fan control knob. Turning the knob clockwise narrows the fan.
Maintenance
IMPORTANT! Routine cleaning and maintenanceis essential to insure proper gun operation.
Severalstates prohibitsprayingsolventinto the atmosphere and require the useofcovered gun cleaner.
1. If a gun cleaner is being used, connect and clean the gun in the gun cleaner according to the manufactures
instructions.
2. If a gun cleaner is not being used:
Removeaircap and clean separatelyusingclean solvent.
Clean the gravityfeed cup thoroughly, then spray clean solvent through the gun until clean.
NOTE: Gun head disassembly is not recommended for normal cleaning and maintenance.
Gun head disassembly and reassembly instructions:
Haverepair kit #10-105availablebefore gundisassembly.
Gun head disassembly
Toremovethenozzlecarrier (5) and aircap adapter (7):
1. Remove the air cap (1), fluid nozzle tip (2), fluid nozzle body(3), and needle (16).
2.Removethe needlesealcartridge(17).
3. Loosenthe locknut (11) and remove fluidinlet (12)using a 11/16” open-end wrench.
4. The nozzle carrier (5) and air cap adapter (7) will now slide forward from the gun body (13).
Gun head reassembly
1. Install a new o-ring (4 & 8) on the air cap adapter (7).
2. Install the thread locknut (11) and seal (10) onto the fluid inlet (12) as far as possible.
3. Install a new fluid inlet seal (9) into the recess area on the nozzle carrier (5) inlet port.
4. Install carrier seal (6) onto the back of the nozzle carrier (5).
5. Slide the nozzle carrier (5) into air cap adapter (7) and insert into the gun body (13) as far as possible. Be sure the
nozzle carrier (5) extends into the hole at the back of the gun head. Install the needle seal (17) but do not tighten.
6. Rotate the nozzle carrier (5) until the fluid inlet port in the nozzle carrier (5) is aligned with the threaded hole in the
body. While in this position, insert the fluid inlet (12) and tighten firmly.
7. Tighten the needle seal (17) to approx. 12 ft.-lb. torque.
8. Tighten the fluid inlet (12) to approx. 25 ft.-lb. torque.
9. Tighten the locknut (11) to approx. 33 ft.-lb. torque.

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ITEM NO. PART NO. DESCRIPTION ITEM NO. PART NO. DESCRIPTION
1See Air Cap Chart Air Cap** 19 60-2101 Trigger
2See Air Cap Chart Fluid Tip** 20 60-1520 Air Valve Assembly
333-1202 Fluid Nozzle Body 21 60-302 Air Valve Poppet
4 98-8026 O-Ring* 22 60-125 Seal*
560-J31H Nozzle Body Carrier 23 61-1003 Air Valve Spring*
6 60-123 Seal* 24 60-119 Seal*
760-34H Air Cap Adapter 25 60-201 Rear Bushing
860-131 O-Ring* 26 60-204 Needle Return Spring*
9 60-124 Seal* 27 60-205 Spring Seat*
10 60-130 Seal* 28 60-202 Fluid Control Knob*
11 60-118 Locknut 29 60-1510 Inlet Air Control (Optional)
12 60-127 Fluid Inlet 30 60-122 Plug
13 60-1119-CPR-H2O CPR-Gravity Gun Body 31 60-104 Air Inlet Fitting
14 98-0109 Allen Plug 51-401 Standard 700 mL Gravity Feed Cup (Aluminum)
15 See Air Cap Chart Fan Control Assembly** 51-400 Optional 700 mL Gravity Feed Cup (Plastic)
16 See Air Cap Chart Fluid Needle** 51-403 Optional 1000 mL Gravity Feed Cup (Aluminum)
17 60-1400 Needle Seal* 51-418 Gravity Cup Lid (401 & 403)
18 60-1033 Trigger Pivot Set 51-413 Gravity Cup Lid (400)
**See air cap selection chart on page 1
*Indicates part included in repair kit # 10-105
32
33
23-1301-G
HVLP AIRCAP TEST GAGES
FOR
H2O-CPR-G

H2O-CPR-G HVLP/PRESSURE REDUCED SPRAY GUN
MATERIAL TYPE FLUID ORIFICE x
AIR CAP MAXIMUM PATTERN WIDTH CFM
Very Thin
less than 16 sec. Zahn #2
inks , dyes,
solvents, stains
Thin
16 to 20 sec. Zahn #2
lacquers, enamels,
primers, sealers
Medium
21 to 30 sec. Zahn #2
automotive base coat
enamels, primers
epoxies, urethanes
automotive clear coat
Heavy
over 30 sec. Zahn #2
heavy body primers
high solid enamels
high solid automotive coatings
adhesives
23-2101 11 CFM
23-1301 13.5 CFM
1.3 mm x 2101 or 1301
1.4 mm x 2101 or 1301
1.5 mm x 2101 or 1301
1.7 mm x 2101 or 1301
23-2101 13"
23-1301 12" 23-2101 11 CFM 23-1301 13.5 CFM
1.7 mm x 2101 or 1301
1.9 mm x 1301
2.2 mm x 1301
23-2101 13"
23-1301 12" 23-2101 11 CFM 23-1301 13.5 CFM
FLUID NOZZLE / AIR CAP SELECTION CHARTS
H2O-CPR-G Series - Gravity Feed Guns
0.8 mm x 2101 or 1301
1.0 mm x 2101 or 1301 23-2101 13" 23-1301 12" 23-2101 11 CFM 23-1301 13.5 CFM
1.2 mm x 2101 or 1301
1.3 mm x 2101 or 1301 23-2101 13" 23-1301 12"
Revised1/7/16
H2O-CPR-G-PPSH2O-CPR-G
EP-H2O-CPR-G Includes:
51-401 700 mL Aluminum Gravity Cup
98-0104 3/8” Socket
98-0112 Ratchet Wrench
60-8001 Gun Wrench
98-0113 Gun Cleaning Brush
Air Caps and Needles Shown on Page 1
EP-H2O-CPR-G-PPS Includes:
91-465 650 mL PPS™ Cup and Collar
91-466 Lids and Liners (Available in 50 Pack)
91-474 #2 PPS Adapter
98-0104 3/8” Socket
98-0112 Ratchet Wrench
60-8001 Gun Wrench
98-0113 Gun Cleaning Brush
Air Caps and Needles Shown on Page 1
H2O-CPR-G Includes:
51-401 700 mL Aluminum Gravity Cup
52-300 Mini Regulator
98-0104 3/8” Socket
98-0112 Ratchet Wrench
60-8001 Gun Wrench
98-0113 Gun Cleaning Brush
51-430 Gravity Gun Hook
Air Caps and Needles Shown on Page 1
H2O-CPR-G-PPS Includes:
91-465 650 mL PPS™ Cup and Collar
91-466 Lids and Liners (Available in 50 Pack)
91-474 #2 PPS Adapter
52-300 Mini Regulator
98-0104 3/8” Socket
98-0112 Ratchet Wrench
60-8001 Gun Wrench
98-0113 Gun Cleaning Brush
Air Caps and Needles Shown on Page 1