C.A. Technologies Lynx 100H User manual

HVLP AIR CAP AND FLUID NOZZLE CHART
MODEL
NO. AIR CAPS
PRESS.
OR
SIPHON
*MAX GUN
INLET PRESS.
FOR HVLP
FAN
CONTROL
SCFM @
MAX GUN
INLET
AI R CAP
RING
STANDARD
IN CAT
PACK
AVAILABLE FLUID
NOZZLES TIPS
NEEDLES /
marking on needle
21-1090 pressure 15 6 31-0205 0.5mm (.020")
21-1091 pressure 15 8 Included 31-0208 0.8mm (.022")
21-1092 pressure 15 8 31-0210 1.0mm (.040")
21-1093 pressure 18 10 31-0212 1.2mm (.046")
21-1094 pressure 33 13 Included 31-0213 1.3mm (.052")
21-1095 pressure 50 22.5 31-0214 1.4mm (.055")
21-1097 pressure 50 22.5 31-0215 1.5mm (.059")
21-1195 pressure 50 22.5 31-0216 1.6mm (.063")
21-1197 pressure 50 22.5 Included 31-0217 1.7mm (.070")
31-0412 1.2Fmm (.046") 40-1112F (112F)
31-0414 1.4Fmm (.055") 40-1114F (114F)
31-0417 1.7Fmm (.070") 40-1117F (117F)
Actual fluid nozzle and air cap combinations are determined by application (see application chart page 4)
*Note: Air cap test gages are available to confirm HVLP compliance.
*Gun inlet pressures may vary as required by application
40-1100 (100)
LYNX 100H
(L100H)
21-1001
Included
60-1502 (#2)
Lynx 100H
PRESSURE FEED SPRAYGUN
PRODUCT INFORMATION
Coating Atomization Technologies 337 South Arthur Avenue, Louisville CO 80027 Phone: [phone], Fax: [phone]
www.spraycat.com

Operation and Maintenance Instructions for L100H Spray Guns
Operation
1. Connect air supply hose at handle of gun.
2. Connect a pressurized fluid supply to the gun fluid inlet.
3.Fluidflowcan becontrolledusingthefluidcontrolknob,thisrestrictsflowbylimitingneedletravel.Itisbesttocontrol
fluid flow byproper selection of fluid orifice size and use the fluid control knob to “fine tune flow rate”.
4. Fan width can be adjusted using the fan control knob. Turning the knob clockwise narrows the fan.
Maintenance
IMPORTANT! Routine cleaning and maintenanceis essential toinsure propergun operation.
Severalstatesprohibitsprayingsolventintotheatmosphereand require theuse of covered guncleaner.
1. If a gun cleaner is being used, connect and clean the gun in the gun cleaner according to the manufactures
instructions.
2. If a gun cleaner is not being used:
Removeair cap andclean separatelyusingcleansolvent.
For pressure setups, connect a pressurized solvent supplyto the fluid inlet, trigger the gun allowing solvent to flow
thru the gun until clean.
NOTE: Gun head disassembly is not recommended for normal cleaning and maintenance.
Gun head disassembly and reassembly instructions:
Haverepairkit#10-106availablebeforegundisassembly.
Gun head disassembly
Toremove thenozzle carrier (5) and aircap adapter (6):
1. Remove the air cap (1-2), fluid nozzle tip (3), fluid nozzle body(4), and needle (13).
2.Remove the needlesealcartridge (23).
3. Loosen thelocknut (9) andremove fluid inlet(10) using a5/8” open-end wrench.
4. The nozzle carrier (5) and air cap adapter (6) will now slide forward from the gun body (11).
Gun head reassembly
1. Install a new o-ring (7) on the air cap adapter (6).
2. Install the thread locknut (9) onto the fluid inlet (10) as far as possible.
3. Install a new fluid inlet seal (8) into the recess area on the nozzle carrier (5) inlet port.
4. Slide the nozzle carrier (5) into air cap adapter (6) and insert into the gun body(11) as far as possible. Be sure the
nozzle carrier (5) extends into the hole at the back of the gun head. Install the needle seal (23) but do not tighten.
5. Rotate the nozzle carrier (5) until the fluid inlet port in the nozzle carrier (5) is aligned with the threaded hole in the
body. While in this position, insert the fluid inlet (10) and tighten firmly.
6. Tighten the needle seal (23) to approx. 12 ft.-lb. torque.
7. Tighten the fluid inlet (10) to approx. 25 ft.-lb. torque.
8. Tighten the locknut (9) to approx. 33 ft.-lb. torque.

ITEM NO. PART NO. DESCRIPTION ITEM NO. PART NO. DESCRIPTION
1See Air Cap Chart Air Cap Retaining Ring** 16 60-204 Needle Return Spring*
2See Air Cap Chart Air Cap** 17 60-201 Rear Bushing
3See Air Cap Chart Fluid Nozzle Tip** 18 60-119 Seal*
431-1201 Fluid Nozzle Body 19 60-1520 Air Valve Assembly
560-L11H Nozzle Carrier 20 60-302 Air Valve Poppet
660-12H Air Cap Adapter 21 60-125 O-Ring*
7 60-131 O-Ring* 22 61-1003 Air Valve Spring*
8 60-124 Fluid Inlet Seal 23 60-1400 Needle Seal Cartridge*
9 60-128 Locknut 24 60-2101 Trigger
10 60-126 Fluid Inlet Fitting 25 60-1510 Air Control
11 60-1114 Lynx Gun Body HVLP 25A 60-122 Plug (optional)
12 See Air Cap Chart Fan Control Assembly** 26 60-104 Air Inlet Fitting
13 See Air Cap Chart Fluid Needle** 27 60-1033 Trigger Pivot Set
14 60-202 Fluid Control Knob 28 98-0109 Allen Plug
15 60-205 Spring Seat*
**See air cap selection chart on page 1
*Indicates part included in repair kit # 10-106
HVLP AIR CAP TEST GAGES
21-1090-G
21-1092-G
21-1093-G
FOR
L100H
GUNS 21-1095-G
21-1097-G
21-1195-G
21-1197-G
*
**
*
*
***

L100H HVLP SPRAY GUN
MATERIAL TYPE FLUID ORIFICE x
AIR CAP MAXIMUM PATTERN WIDTH PRESS. / SIPHON
Very Thin
less than 16 sec. Zahn #2
inks , dyes,
solvents, stains
Thin
16 to 20 sec. Zahn #2
lacquers, enamels,
primers, sealers
Medium
21 to 30 sec. Zahn #2
automotive base coat
enamels, primers
epoxies, urethanes
automotive clear coat
Heavy
over 30 sec. Zahn #2
heavy body primers
high solid enamels
high solid automotive coatings
adhesives
P
P
1.3, 1.4, 1.5 mm x 1093
1.3, 1.4, 1.5 mm x 1095
1.3, 1.4, 1.5 mm x 1097
12
12
13
P
P
P
1.6, 1.7 mm x 1095
1.6, 1.7 mm x 1097
1.6, 1.7 mm x 1195
1.6, 1.7 mm x 1197
12
13
13
14
P
P
P
P
FLUID NOZZLE / AIR CAP SELECTION CHARTS
LYNX Series 100H - Pressure Feed Guns
0.5, 0.8 mm x 1090
0.5, 0.8 mm x 1092 10 11 P P
1.0, 1.2 mm x 1092
1.0, 1.2 mm x 1093 11 12
Revised12/29/15
CP-L100H-303R2 CP-L100H-PPSR2
CP-L100H
CP-L100H Smart Pack Includes:
98-0104 3/8” Socket
98-0112 Ratchet Wrench
60-8001 Gun Wrench
98-0113 Gun Cleaning Brush
Air Caps and Needles Shown on Page 1
CP-L100H-303R2 Includes:
51-303 1 QT Aluminum Pressure Cup
52-5R2 Pressure Cup Regulator
98-0104 3/8” Socket
98-0112 Ratchet Wrench
60-8001 Gun Wrench
98-0113 Gun Cleaning Brush
Air Caps and Needles Shown on Page 1
CP-L100H-PPSR2 Includes:
91-460 950 mL 3M™ PPS™ Pressure Cup
91-462 Lids and Liners (Available in 25 Pack)
91-475 #18 PPS Adapter
52-5R2 Pressure Cup Regulator
98-0104 3/8” Socket
98-0112 Ratchet Wrench
60-8001 Gun Wrench
98-0113 Gun Cleaning Brush
Air Caps and Needles Shown on Page 1