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C.A. Technologies FE-Line LCFM Troubleshooting guide

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HVLP AIR CAP AND FLUID NOZZLE CHART
MODEL
NO. AIR CAPS Press /
Siphon
*MAX GUN
INLET PRESS.
FOR HVLP
FAN
CONTROL
SCFM @
MAX GUN
INLET
AI R CAP
RING
STANDARD
IN CAT
PACK
AVAILABLE FLUID
NOZZLES TIPS
NEEDLES /
marking on needle
31-0205 0.5mm (.020")
Included 31-0208 0.8mm (.022")
21-1090 pressure 15 6 31-0210 1.0mm (.040")
21-1091 pressure 15 8 31-0212 1.2mm (.046")
21-1092 pressure 15 8 Included 31-0213 1.3mm (.052")
21-1093 pressure 18 10 31-0214 1.4mm (.055")
21-1094 pressure 33 13 31-0215 1.5mm (.059")
31-0216 1.6mm (.063")
Included 31-0217 1.7mm (.070")
*Note: Air cap test gages are available to confirm HVLP compliance.
Actual fluid nozzle and air cap combinations are determined by application (see application chart page 4)
*Gun inlet pressures may vary as required by application
40-1801 (1801)
FE-LINE
LOW CFM
(FELCFM)
60-1317 21-1001
FE-Line LCFM
PRESSURE FEED SPRAYGUN
PRODUCT INFORMATION
DISTRIBUTED BY COATING EQUIPMENT TECHNOLOGY, INC
PHONE: 586-210-0555
WEB: www.cetinc.com
Operation and Maintenance Instructions for FE-LCFM Spray Guns
Operation
1. Connect air supply hose at handle of gun.
2. Connect a pressurized fluid supply to the gun fluid inlet.
3.Fluidflowcan be controlledusingthe fluidcontrolknob, thisrestrictsflowbylimitingneedletravel.It isbestto control
fluid flow byproper selection of fluid orifice size and use the fluid control knob to “fine tune flow rate”.
4. Fan width can be adjusted using the fan control knob. Turning the knob clockwise narrows the fan.
Maintenance
IMPORTANT! Routine cleaning and maintenanceis essential toinsure proper gun operation.
Severalstates prohibitsprayingsolvent into theatmosphere andrequirethe use ofcoveredgun cleaner.
1. If a gun cleaner is being used, connect and clean the gun in the gun cleaner according to the manufactures
instructions.
2. If a gun cleaner is not being used:
Removeair capand cleanseparatelyusing clean solvent.
For pressure setups, connect a pressurized solvent supply to the fluid inlet, trigger the gun allowing solvent to flow
thru the gun until clean.
NOTE:Gun head disassemblyis not recommended for normal cleaning and maintenance.
Not recommended to soak entire spray gun in solvent.
Gun head disassembly and reassembly instructions:
Haverepairkit #10-140availablebeforegundisassembly.
Disassembly
1.Remove thetrigger byremovingbothscrews (19).
2.Removefluidcontrolknob(11).
3.Removeneedlereturnspring(13)and needle(12).
4. Removeair valve assembly(9) using a9/16”wrench.
5.Using a7/16”wrench remove the needlesealcartridge (20).
6. Using a 13 mm wrench remove the side port control (10) and air control (15).
7. Using a 11/16” wrench loosen locknut (18), using a 5/8” wrench remove fluid inlet (17).
8. Remove air cap (1 & 2), remove fluid tip (3) using a 3/8” socket.
9.Using a 1”wrench remove headinsert(4).
Reassembly
1. Install a new o-ring (7 and 8) on air valve assembly, lightly lubricate o-rings with vasoline and reinstall airvalve (9) into
the gun body(6).
2.Installa newseal(5) ingunbody(6).Reinstallheadinsertintogunbodyandtighten.Reinstallfluidtip(3)and tighten.
3. Install new seal (5) in gun body. Reinstall and tighten fluid inlet (17). Tighten locknut (18) after fluid inlet has been
tightened.
4.Remove theshipping pinfrom anew needleseal cartridge(20). Installnewneedleseal cartridge(20).
5. Reinstall side port control (10) and air control (15).
6.Reinstallneedle(12), needlereturn spring (13)and fluid controlknob (11).
7. Reinstall air cap (1 & 2).
*
*
*
*
*
ITEM NO. PART NO. DESCRIPTION ITEM NO. PART NO. DESCRIPTION
1See Air Cap Chart Air Cap Ring** 11 60-1312 Fluid Control Knob
2See Air Cap Chart Air Cap** 12 See Air Cap Chart Fluid Needle**
3See Air Cap Chart Fluid Nozzle Tip** 13 60-211 Needle Return Spring*
460-36 Head Insert 14 60-104 Air Inlet Fitting
560-137 O-Ring* 15 60-1319 Air Control
6 60-1301-BL Gun Handle 16 60-2111 Trigger
7 98-5125 O-Ring* 17 60-126 Fluid Inlet
898-5225 O-Ring* 18 60-128 Locknut
9 60-1320 Air Valve Assembly 19 60-1315 Trigger Pivot Set (2)
10 60-1317 Side Port Control 20 60-1329 Needle Seal Cartridge*
**See air cap selection chart on page 1
*Indicates part included in repair kit # 10-140
HVLP AIRCAP TEST GAGES
21-1090-G
21-1092-G
21-1093-G
FOR
FELCFM
GUNS 21-1094-G
FE-LCFM HVLP SPRAY GUN
MATERIAL TYPE FLUID ORIFICE x
AIR CAP MAXIMUM
PATTERN WIDTH CFM
Very Thin
less than 16 sec. Zahn #2
inks , dyes,
solvents, stains
Thin
16 to 20 sec. Zahn #2
lacquers, enamels,
primers, sealers
Medium
21 to 30 sec. Zahn #2
automotive base coat
enamels, primers
epoxies, urethanes
automotive clear coat
Heavy
over 30 sec. Zahn #2
heavy body primers
high solid enamels
high solid automotive coatings
adhesives
*LCFMindicates air caps that require low cubic feet per minute air volume and can be operated with a 1.5 HPcompressor.
8
8
10
1.3, 1.4, 1.5 mm x 1090 (LCFM)
1.3, 1.4, 1.5 mm x 1091 (LCFM)
1.3, 1.4, 1.5 mm x 1092 (LCFM)
1.3, 1.4, 1.5 mm x 1093
1.3, 1.4, 1.5 mm x 1094
10
11
11
12
13
6
8
8
10
13
1.6, 1.7 mm x 1094 12 13
1.0, 1.2 mm x 1091 (LCFM)
1.0, 1.2 mm x 1092 (LCFM)
1.0, 1.2 mm x 1093
11
11
12
FLUID NOZZLE / AIR CAP SELECTION CHARTS
FE-LCFM Series - Pressure Feed Guns
0.5, 0.8 mm x 1090 (LCFM)
0.5, 0.8 mm x 1091 (LCFM)
0.5, 0.8 mm x 1092 (LCFM)
10
11
11
6
8
8
Revised12/23/15
CP-FELCFM-303R2 CP-FELCFM-PPSR2
CP-FELCFM
CP-FELCFM Smart Pack Includes:
98-0104 3/8” Socket
98-0112 Ratchet Wrench
60-8001 Gun Wrench
98-0113 Gun Cleaning Brush
Air Caps and Needles Shown on Page 1
CP-FELCFM-303R2 Includes:
51-303 1 QT Aluminum Pressure Cup
52-5R2 Pressure Cup Regulator
98-0104 3/8” Socket
98-0112 Ratchet Wrench
60-8001 Gun Wrench
98-0113 Gun Cleaning Brush
Air Caps and Needles Shown on Page 1
CP-FELCFM-PPSR2 Includes:
91-460 950 mL 3M™ PPS™ Pressure Cup
91-462 Lids and Liners (Available in 25 Pack)
91-475 #18 PPS Adapter
52-5R2 Pressure Cup Regulator
98-0104 3/8” Socket
98-0112 Ratchet Wrench
60-8001 Gun Wrench
98-0113 Gun Cleaning Brush
Air Caps and Needles Shown on Page 1