C.A. Technologies Lynx 100 Series User manual

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Lynx 100 Series
PRESSURE/SIPHON FEED SPRAY GUN
PRODUCT INFORMATION
Coating Atomization Technologies P.O. Box 17820, Boulder CO 80 08 [phone] Fax ( 0 ) 4 8-5708
www.sprayCAT.com

Operation and Maintenance Instructions for L100 Spray Guns
Operation
1. Connect air su ly hose at handle of gun.
2. Connect a ressurized fluid su ly or aint si hon cu to the gun fluid inlet.
3. Fluid flow can be controlled using the fluid control knob, this restricts flow by limiting needle travel. It
is best to control fluid flow by ro er selection of fluid orifice size and use the fluid control knob to fine
tune flow rate.
4. Fan width can be adjusted using the fan control knob. Turning the knob clockwise narrows the fan.
Maintenance
IMPORTANT! Routine cleaning and maintenance is essential to insure ro er gun o eration.
Several states rohibit s raying solvent into the atmos here and require the use of covered gun cleaner.
1. If a gun cleaner is being used, connect and clean the gun in the gun cleaner according to the
manufactures instructions.
2. If a gun cleaner is not being used:
For ressure setu s, remove air ca and clean se arately using clean solvent.
Connect a ressurized solvent su ly to the fluid inlet, trigger the gun allowing solvent to flow thru the gun until clean.
For si hon setu s, first clean the si hon cu thoroughly then s ray clean solvent thru the gun until clean.
NOTE: Gun head disassembly is not recommended for normal cleaning
and maintenance.
Gun head disassembly and reassembly instructions:
Gun head disassembly
To remove the nozzle carrier (5) and air ca ada ter (7):
1. Remove the air ca (2), fluid nozzle ti (3), fluid nozzle body (4), and needle (14)
2. Remove the needle seal cartridge (24)
3. Loosen the locknut (10) and remove fluid inlet (11) using a 5/8 o en-end wrench
4. The nozzle carrier and air ca ada ter will now slide forward from the gun body (12).
Gun head reassembly
1. Install a new o-ring (8) on the air ca ada ter.
2. Install gasket (6) into the air ca ada ter. (L100C ONLY)
3. Install the thread locknut (10) onto the fluid inlet as far as ossible.
4. Slide the nozzle carrier (5) into air ca ada ter (7) and insert into the gun body as far as ossible. Be sure the
nozzle carrier extends into the hole at the back of the gun head. Install the needle seal (24) but do not tighten.
5. Rotate the nozzle carrier until the fluid inlet ort in the nozzle carrier is aligned with the threaded hole in the body.
While in this osition, insert the fluid inlet (11) and tighten firmly.
6. Tighten the needle seal (24) to a rox. 12 ft.-lb. torque.
7. Tighten the fluid inlet (11) to a rox. 25 ft.-lb. torque.
8. Tighten the locknut (10) to a rox. 33 ft.-lb. torque.

ITEM
NUM BER PART NUM BER DESCRIPTION
1 See A ir Cap Char t A ir Cap Ring
2 See Air Cap Chart Air Cap
3 See Air Cap Chart Fluid Nozzle Tip
4See  Model no. Fluid Nozzle Body
5See  Model no. No z z le Car r ie r
6See  Model no. Gasket*
7See 

 Model no. Air Cap Adapter
8 See KIT NO. 10-106 O-Ring*
9 60-124 Fluid Inlet Seal
10 60-128 Locknut
11 60-126 Fluid Inlet Fitting
60-1114  Gun body HVLP
60-1124  Gun body CONV.
13 See Air Cap Chart Fan Control Assembly
14 See Air Cap Chart Fluid Needle
15 60-202 Fluid Control Knob
16 See KIT NO. 10-106 Spring Seat*
17 See KIT NO. 10-106 Needle Return Spring*
18 60-201 Rear Bushing
19 See KIT NO. 10-106 Seal*
20 60-1520 Air Valve Assembly
21 60-302** Air Valve Poppet
22 See KIT NO. 10-106 O-Ring*
23 See KIT NO. 10-106 Air Valve Spring*
24 60-1400* Needle Seal Cartridge
25 60-2101 Trigger
26 60-1510 Air Control
26A 60-122 Plug (optional)
27 60-104 Air Inlet Fitting
28 60-1033 Trigger Pivot Set
29 98-109 Allen Plug
* Included in KIT NO. 10-106
** Included w ith Air Valve Assembly 60-1520
12

MODEL NO. ITEM4ITEM5ITEM6ITEM7
L100C 31-2201 60-L11C 61-1005 60-12C
L100H 31-1201 60-L11H Not Used 60-12H
HVLP AIR CAP TEST GAGES
21-1090-G
21-1092-G
21-1093-G
FOR
L100H
GUNS
21-1095-G
21-1097-G
21-1195-G
21-1197-G
**
*
**
*
*
**
SEE CHART ABOVE FOR
SPECIFIC MODEL
i
i
i
i

L100H HVLP SPRAY GUN
MATERIAL TYPE FLUID ORIFICE x
AIR CAP
MAXIMUM
PATTERN WIDTH PRESS. / SIPHON
Very Thin
less than 16 sec. Zahn #2
inks , dyes,
solvents, stains
Thin
16 to 20 sec. Zahn #2
lacquers, enamels,
primers, sealers
Medium
21 to 30 sec. Zahn #2
automotive base coat
enamels, primers
epoxies, urethanes
automotive clear coat
Heavy
over 30 sec. Zahn #2
heavy body primers
high solid enamels
high solid automotive coatings
adhesives
L100C CONVENT IONAL SPRAY GUN
MATERIAL TYPE FLUID ORIFICE x
AIR CAP
MAXIMUM
PATTERN WIDTH PRESS. / SIPHON
Very Thin
less than 16 sec. Zahn #2
inks , dyes,
solvents, stains
Thin
16 to 20 sec. Zahn #2
lacquers, enamels,
primers, sealers
Medium
21 to 30 sec. Zahn #2
automotive base coat
enamels, primers
epoxies, urethanes
automotive clear coat
Heavy
over 30 sec. Zahn #2
heavy body primers
high solid enamels
high solid automotive coatings
adhesives
1.0, 1.2 mm x 1092
1.0, 1.2 mm x 1093
11
12
P
P
1.3, 1.4, 1.5 mm x 1093
1.3, 1.4, 1.5 mm x 1095
1.3, 1.4, 1.5 mm x 1097
12
12
13
P
P
P
FLUID NOZZLE / AIR CAP SELECTION CHARTS
LYNX SERIES 100 - Pressure / Siphon Feed Guns
0.5, 0.8 mm x 1090
0.5, 0.8 mm x 1092
10
11
P
P
1.6, 1.7 mm x 1095
1.6, 1.7 mm x 1097
1.6, 1.7 mm x 1195
1.6, 1.7 mm x 1197
12
13
13
14
P
P
P
P
0.6, 0.7 mm x 2163
0.6, 0.7 mm x 2166
0.6, 0.7 mm x 2266
8
9
12
P
S
S
1.5, 1.8mm x 2466
2.2 mm x 2167
2.2 mm x 2267
2.8 mm x 2168
13
12
15
12
S
P
P
P
0.6, 0.7, 1.0 mm x 2163
0.6, 0.7, 1.0 mm x 2366
0.6, 0.7, 1.0 mm x 2466
8
14
13
P
S
S
1.2, 1.3, 1.5, 1.8 mm x 2263
1.2, 1.3, 1.5, 1.8 mm x 2266
1.2, 1.3, 1.5, 1.8 mm x 2266-3
1.2, 1.3, 1.5, 1.8 mm x 2466
14
10
15
13
P
S
S
S