Canon Finisher-R1 User manual

Nov 27 2003
Service Manual
Finisher, Sorter, DeliveryTray
Finisher-R1

Application
This manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation, maintenance, and
repair of products. This manual covers all localities where the products are sold. For this reason, there may be
information in this manual that does not apply to your locality.
Corrections
This manual may contain technical inaccuracies or typographical errors due to improvements or changes in products.
When changes occur in applicable products or in the contents of this manual, Canon will release technical information
as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will
issue a new edition of this manual.
The following paragraph does not apply to any countries where such provisions are inconsistent with local law.
Trademarks
The product names and company names used in this manual are the registered trademarks of the individual companies.
Copyright
This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not be copied,
reproduced or translated into another language, in whole or in part, without the written consent of Canon Inc.
COPYRIGHT © 2001 CANON INC.
Printed in Japan
Caution
Use of this manual should be strictly supervised to avoid disclosure of confidential information.

Introduction
Symbols Used
This documentation uses the following symbols to indicate special information:
Symbol Description
Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning.
Indicates an item requiring care to avoid electric shocks.
Indicates an item requiring care to avoid combustion (fire).
Indicates an item prohibiting disassembly to avoid electric shocks or problems.
Indicates an item requiring disconnection of the power plug from the electric outlet.
Indicates an item intended to provide notes assisting the understanding of the topic in question.
Indicates an item of reference assisting the understanding of the topic in question.
Provides a description of a service mode.
Provides a description of the nature of an error indication.
Memo
REF.

Introduction
The following rules apply throughout this Service Manual:
1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical
and mechanical systems with reference to the timing of operation.
In the diagrams, represents the path of mechanical drive; where a signal name accompanies the symbol ,
the arrow indicates the direction of the electric signal.
The expression "turn on the power" means flipping on the power switch, closing the front door, and closing the
delivery unit door, which results in supplying the machine with power.
2. In the digital circuits, '1'is used to indicate that the voltage level of a given signal is "High", while '0' is used to
indicate "Low".(The voltage value, however, differs from circuit to circuit.) In addition, the asterisk (*) as in
"DRMD*" indicates that the DRMD signal goes on when '0'.
In practically all cases, the internal mechanisms of a microprocessor cannot be checked in the field. Therefore, the
operations of the microprocessors used in the machines are not discussed: they are explained in terms of from
sensors to the input of the DC controller PCB and from the output of the DC controller PCB to the loads.
The descriptions in this Service Manual are subject to change without notice for product improvement or other
purposes, and major changes will be communicated in the form of Service Information bulletins.
All service persons are expected to have a good understanding of the contents of this Service Manual and all relevant
Service Information bulletins and be able to identify and isolate faults in the machine."

Contents
Contents
Chapter 1 Specifications
1.1 Product Specifications....................................................................................................................................... 1- 1
1.1.1Finisher Unit................................................................................................................................................ 1- 1
1.2 Names of Parts................................................................................................................................................... 1- 5
1.2.1External View.............................................................................................................................................. 1- 5
1.2.2Cross Section............................................................................................................................................... 1- 6
Chapter 2 Functions
2.1 Basic Operation ................................................................................................................................................. 2- 1
2.1.1Basic Operation ........................................................................................................................................... 2- 1
2.1.2Overview of the Electrical Circuitry ........................................................................................................... 2- 1
2.2 Feed Drive System ............................................................................................................................................ 2- 3
2.2.1Overview ..................................................................................................................................................... 2- 3
2.2.2Constraction of the Control System ............................................................................................................ 2- 3
2.3 Intermediate Process Tray Assembly................................................................................................................ 2- 7
2.3.1Stack Job Offset........................................................................................................................................... 2- 7
2.3.2Processing Tray Paper Stacking Operation ................................................................................................. 2- 8
2.3.3Offset Operation .......................................................................................................................................... 2- 8
2.3.4Rear End Assist Operation .......................................................................................................................... 2- 9
2.3.5Stack Delivery Operation .......................................................................................................................... 2- 10
2.4 Staple Operation .............................................................................................................................................. 2- 11
2.4.1Stapler Unit................................................................................................................................................ 2- 11
2.4.2Shifting the Stapler Unit............................................................................................................................ 2- 12
2.4.3Stapling Operation..................................................................................................................................... 2- 14
2.5 Stack Tray Operation....................................................................................................................................... 2- 18
2.5.1Tray Operation .......................................................................................................................................... 2- 18
2.5.2Shutter Operation ...................................................................................................................................... 2- 20
2.6 Detecting Jams ................................................................................................................................................ 2- 22
2.6.1Detecting Jams (Finisher Unit).................................................................................................................. 2- 22
2.7 Power Supply .................................................................................................................................................. 2- 24
2.7.1Power Supply Route.................................................................................................................................. 2- 24
2.7.2Protection Function ................................................................................................................................... 2- 24
Chapter 3 Installation
3.1 Making Pre-Checks ........................................................................................................................................... 3- 1
3.1.1Checking the Contents................................................................................................................................. 3- 1
3.1.2Installing the Accessories ............................................................................................................................ 3- 2
3.1.3Selecting the Site of Installation.................................................................................................................. 3- 3
3.2 Unpacking and Installation................................................................................................................................ 3- 5
3.2.1 Unpacking and Chacking the Components................................................................................................. 3- 5
3.2.2 Installation Procedure ................................................................................................................................. 3- 8

Contents
3.2.3 Making Adjustments .................................................................................................................................3- 13
3.2.4 Ataching the Labels etc. ............................................................................................................................3- 16
Chapter 4 Parts Replacement Procedure
4.1 External Covers .................................................................................................................................................4- 1
4.1.1 Front Cover .................................................................................................................................................4- 1
4.1.2 Rear Cover...................................................................................................................................................4- 1
4.1.3 Left Upper Cover ........................................................................................................................................4- 1
4.1.4 Upper Door..................................................................................................................................................4- 2
4.1.5 Grate-shaped Upper Guide..........................................................................................................................4- 4
4.1.6 Grate-shaped Lower Guide .........................................................................................................................4- 5
4.2 Drive System ...................................................................................................................................................4- 11
4.2.1 Stapler........................................................................................................................................................4- 11
4.2.2 Swing Unit.................................................................................................................................................4- 12
4.3 Document Feeding System ..............................................................................................................................4- 19
4.3.1 Process Tray Assembly .............................................................................................................................4- 19
4.3.2 Tray 1 ........................................................................................................................................................4- 24
4.3.3 Tray 2 ........................................................................................................................................................4- 27
4.3.4 Buffer Roller .............................................................................................................................................4- 30
4.3.5 Return Roller .............................................................................................................................................4- 32
4.3.6 Return Roller Unit.....................................................................................................................................4- 38
4.4 Electrical System .............................................................................................................................................4- 46
4.4.1 Finisher Controller PCB............................................................................................................................4- 46
4.4.2 Static Charge Eliminator 1 ........................................................................................................................4- 46
4.4.3 Static Charge Eliminator 2 ........................................................................................................................4- 53
Chapter 5 Maintenance
5.1 User Maintenance ..............................................................................................................................................5- 1
5.1.1User Maintenance (Finisher Unit) ...............................................................................................................5- 1
5.2 Maintenance and Inspection ..............................................................................................................................5- 2
5.2.1 Periodically Replaced Parts.........................................................................................................................5- 2
5.2.2 Durables ......................................................................................................................................................5- 2
5.2.3 Periodical Servicing ....................................................................................................................................5- 3
5.3 Adjustment.........................................................................................................................................................5- 4
5.3.1 Adjustment at Time of Parts Replacement..................................................................................................5- 4
5.4 Troubleshooting.................................................................................................................................................5- 6
5.4.1 Error Code ...................................................................................................................................................5- 6
5.5 Outline of Electrical Components ...................................................................................................................5- 11
5.5.1Sensors (Finisher Unit) ..............................................................................................................................5- 11
5.5.2Microswitches (Finisher Unit)...................................................................................................................5- 13
5.5.3Solenoids (Finisher Unit)...........................................................................................................................5- 14
5.5.4Motors (Finisher Unit)...............................................................................................................................5- 15
5.5.5Clutches (Finisher Unit) ............................................................................................................................5- 16
5.5.6PCBs (Finisher Unit) .................................................................................................................................5- 17
5.6 Variable Resistors (VR), Light-Emitting Diodes (LED), and Check Pins by PCB ........................................5- 19
5.6.1Overview....................................................................................................................................................5- 19
5.6.2Finisher Controller PCB ............................................................................................................................5- 19

Contents
5.7 Upgrading........................................................................................................................................................ 5- 20
5.7.1Upgrading (Finisher Unit) ......................................................................................................................... 5- 20
5.8 Service Tools................................................................................................................................................... 5- 28
5.8.1Solvents and Oils....................................................................................................................................... 5- 28
Chapter 6 Error Code
6.1 Overview ........................................................................................................................................................... 6- 1
6.1.1Overview ..................................................................................................................................................... 6- 1
6.2 User Error Code................................................................................................................................................. 6- 2
6.2.1Stapler is absent........................................................................................................................................... 6- 2
6.2.2Staple is absent ............................................................................................................................................ 6- 2
6.2.3Stapler safety protection function activated ................................................................................................ 6- 3
6.2.4Stack tray overstacking ............................................................................................................................... 6- 3
6.2.5Stapler staple jam ........................................................................................................................................ 6- 4
6.3 Service Error Code ............................................................................................................................................ 6- 5
6.3.1E500............................................................................................................................................................. 6- 5
6.3.2E505............................................................................................................................................................. 6- 5
6.3.3E514............................................................................................................................................................. 6- 5
6.3.4E519............................................................................................................................................................. 6- 6
6.3.5E530............................................................................................................................................................. 6- 6
6.3.6E531............................................................................................................................................................. 6- 7
6.3.7E532............................................................................................................................................................. 6- 7
6.3.8E535............................................................................................................................................................. 6- 7
6.3.9E537............................................................................................................................................................. 6- 8
6.3.10E540........................................................................................................................................................... 6- 8
6.3.11E542........................................................................................................................................................... 6- 9
6.3.12E584........................................................................................................................................................... 6- 9

Chapter 1 Specifications

Contents
Contents
1.1 Product Specifications........................................................................................................................................ 1-1
1.1.1 Finisher Unit................................................................................................................................................ 1-1
1.2 Names of Parts.................................................................................................................................................... 1-5
1.2.1 External View.............................................................................................................................................. 1-5
1.2.2 Cross Section............................................................................................................................................... 1-6

Chapter 1
1-1
1.1 Product Specifications
1.1.1 Finisher Unit 0004-7604
T-1-1
Item Specifications Remarks
Stacking
method
Trays 1 and 2: by lifting tray
Stacking
orientation
Face down
Stacking size A3, A4, A4R, A5, A5R, B4, B5, B5R,
postcard, 279 mm x 432 mm (11 x 17), LGL,
LTR, LTRR, STMT, STMTR, elongation size
Feed direction:
139.7 to 482.6
mm: cross
feed direction:
98.4 to 330. 2
mm; both
maximum
Paper weight 60g/ ㎡～ 250g/ ㎡
Bins 2
Modes Non sort: Trays 1 and 2
Sort: Trays 1 and 2
Staple: Trays 1 and 2
Stacking
capacity
Tray 1: Non staple sort Equivalent of
80g/ ㎡
paper.
Large size: 74 mm high (500 sheets)
Small size: 147 mm high (1000 sheets)
Tray 2: Non staple sort
Large size: 74 mm high (500 sheets)
Small size: 147 mm high (1000 sheets)
Tray 1: Staple sort
Large size: 74 mm high (500 sheets)/30 sets
Small size: 147 mm high (1000 sheets)/30 sets
Tray 2: Staple sort
Large size: 74 mm high (500 sheets)/30 sets

Chapter 1
1-2
Notes 1 : Stacking capacity is equivalent of 80g/ ㎡paper.
Notes 2 : Alignment may not be correct if 750 or more small-size sheets are stacked.
Notes 3 : Stacking capability is not guaranteed for mixed size stacking.
Paper Size Definition:
Large size (feed length of 216 to 432 mm):A3, A4R, B4, B5R, 279mm×432mm（11×17）, LGL, LTRR
Small size (feed length of 216 mm or less):A4, A5, A5R, B5, LTR, STMT, STMTR
T-1-2
Small size: 147 mm high (1000 sheets)/30 sets
Mixed
stacking
capac-ity
Size mixing: 74 mm high (500 sheets)
Stapling: 74 mm high (500 sheets)/30 sets
Stapling By rotating cam
Stapling
capacity
Small size: 50 sheets Equivalent of
80g/ ㎡
paper.
Large size: 30 sheets
Item Specifications Remarks
Staple supply Special staple cartridge (5000 staples)
Staple
detection
Provided 0 to 40
remaining
staples
Manual
stapling
Not provided
Stapling size Front 1-point stapling (30 deg.)
A4R、LGL、LTRR
Front 1-point stapling (45 deg.)
A3、B4、A4、B5、279mm×432mm
（11×17）、LTR
Rear 1-point stapling (30 deg.)
A4R、LGL、LTRR
Rear 1-point stapling (45 deg.)
Item Specifications Remarks

Chapter 1
1-3
■Stapling Positions
A3、B4、A4、B5、279mm×432mm
（11×17）、LTR
2-point stapling
A3、A4、B4、B5、279mm×432mm
（11×17）、LTR
Paper
detection
Provided
Control panel Not provided
Display Not provided
Dimensions W:536(649)×D:657×H:928mm If within
parentheses,
with the tray
extended.
Weight Approx. 36 kg
Power supply From host machine (24VDC/13VDC)
Maximum
power
consumption
8 W or less during standby/70 W or less
operating
Item Specifications Remarks

Chapter 1
1-4
F-1-1
B4 and B5
A4R, LGL and LTRR
A3 and A4 279mm x 432mm
(11x17)
and LTR
A3, A4, B4, B5,
279mm x 432mm (11x17) and LTR
Front 1-point stapling (30deg.)
2-point stapling
Front 1-point stapling (45deg.)
A4R, LGL and LTRR A3, A4,B4,B5,
279mm x 432mm (11x17) and LTR
Rear 1-point stapling (30deg.) Rear 1-point stapling (45deg.)

Chapter 1
1-5
1.2 Names of Parts
1.2.1 External View 0004-7606
F-1-2
T-1-3
[1] Upper cover [6] Tray 2
[2] Front door [7] Grate-shaped upper guide
[3] Foot cover [8] Front cover
[4] Grate-shaped lower guide [9] Left upper cover
[5] Tray 1 [10] Rear cover
[2]
[1]
[3]
[9] [10]
[8]
[4]
[5]
[6]
[7]

Chapter 1
1-6
1.2.2 Cross Section 0004-7607
F-1-3
T-1-4
［1］Delivery tray ［6］Return roller
［2］Stack delivery roller ［7］Inlet roller
［3］Aligning plate ［8］Rear end assist guide
［4］1st delivery roller ［9］Shutter
［5］Buffer roller ［10］Stapler
[2] [3] [7]
[9]
[1]
[8]
[10][5][6][4]