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Caple WI6117 Manual

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WI6117
Ca
p
le
60cm
wine
cabinet
Caple 60cm wine cabinet
Technical information
Item Part Code Description Qty
1DG13-403 Water tank 1
2DG2-14 Power cord 1
3DG7-3.2-BH Condenser fan 1
4DG19-3 Fan cover 1
5DG14-56 Bracket of fan (pair) 2
6DG1-77 Compressor 1
6B40-120/B 1
6QP2-12/B 1
7DG13-272-1 PCB board cover 1
8DG6-15 Transformer 1
9DG3-99-11 PCB board 1
10 DG26-162 Cabinet 1
11 DG13-268 Decorative nail 6
12 DG13-7 Shelf su
pp
ort 2
WI6117
- Caple 60cm wine cabinet
pp
13 DG20-1 Wire clamp 2
14 DG8-7-W Senser 1
15 DG8-7-R Senser 1
16 DG14-190-BR Top hinge module(Right) 1
17 DG12-1 Evaporator 1
18 DG18-93 foam 1
19 DG7-3.1-BH Evaporator fan 1
20 DG19-1 Fan cover 1
21 DG22-111 Air duct board 1
22 DG3-17-W LED light LED 1
23 DG22-379 Electrical box 1
24 DG20-318 Display panel 1
25 DG13-1.2 Humid box 1
26 DG15-211-1-D Wooden shelf A16A NEW JG45 1
27 DG23-243 door 1
28 DG14-116 Door axis 1
29 DG22-3027 handle f16*520 1
30 M160-050 Gasket M184 1
31 DG15-33-1 Wooden shelf G2 G2 1
32 DG15-211-D Wooden shelves A16 NEW JG45 4
33 DG14-212-BR Lower hinge module(Right) 1
34 DG22-88 Support bracket of front legs 1
35 DG12-15 Condenser 1
36 DG13-6.11 Cabinet leg 4
37 DG12-6.1
A
ir-circulating pipe 1
38 DG22-331 Com
p
ressor bracket 1
p
39 DG11-4 Drie
r
1
DG14-190-BL Top hinge module(Left) 1
DG14-212-BL Lower hinge module(Left) 1
DG22-3021 1
WI6117
Ca
p
le
Sin
g
le
zone
wine
cabinet
Caple Single zone wine cabinet
Service Manual
1
SERVICEMANUAL
(One temperaturezone controlwinecoolar)
JGseriesincludesJG18 series,JG32B,JG45AJG50A,JG50A-1,JG50FA
Thecontentbelowshowsdifferentdefault mighthappenwhenthewinecoolerisworking,andalsoshowshowto
find thedefaultsandrepairthedefaults.Pleasefindthecorrespondingdefault statementandfindtherepair
informationinthecorresponding pages.
Statement:(Fig.4)shows thecorrelativediagramFig.4
( 6)shows thecorrelativepage6
WARNING:BeforeattemptinganycleaningormaintenancethisunitMustbedisconnectedformthe
electricalsupply, topreventelectricalshock.
▲Preparationbeforemaintenance
○Tools
1. Pliers
2. Phillipsheadscrewdrivers
3. Process pipe
4. ElectricalMultimeter
5.Ampmeter(5A)(calipercable type)
6. Electricalsolderingiron
7.Wirestrippers
8. Sealpliers
9/Scissors
○Equipment
1. Vacuumpump
2.Soldering ironforcopperpipes
3.Gas meter
▲Coolingsystemfault
○HowtoEvaluate thefault ... (Page 3)
○Howtorepairthefault (Page 3)
○Howtoremove theairductboard.. . (Page4)
○Diagramshowingthefrontside solderedjoints.. (Page 6)
○Diagramshowingthe rearside solderedjoints (page 7)
▲Noise problems
○Compressornoise. .. (Page 8)
○Fannoise.. .(Page 8)
○Refrigerantjetnoise... ... (Page 9)
○Capillaryvibrationnoise... ... . ... (Page 9)
○Oiljamnoise.. ... . (Page10)
▲Evaporatorfreezingproblems .(Page 10)
2
▲Unstableinternaltemperatureproblems .(Page 12)
▲Controlsystemproblems
○Faultfindingbythe self-checkmode ..(Page 12)
○Sensorfault ...(Page 12)
○LEDdisplayfault..(Page14)
○Howtoremove theelectricalbox. (Page 14)
○Thedismantlementmethod oftheelectricalboxspearpart. . (Page 14)
○Howtoreplace thelight .. (Page16)
○Howtoreplace theDecorativeframe .. (Page17)
3
△Coolingsystemfaults.
○Howtodiagnosefaults:
Itshouldtakeapproximate3hourstoreachthelowestsettingtemperatureof5℃foranemptyunit(assuming ambient
tempof32degreescentigradeandcontinuousoperation). Ifnot,checkthecompressor,coolingfans,controller, andsensors.
Ifall theseareworking normally,thereisprobablyacoolingsystem’sfault.
○Howtorepairthedefualt
1. Checkthe compressor
Turnonthe unitandcheckthere iselectricitycurrentflowingtothecompressorusinga calipertypeAmpmeter,the
currentshouldbewithin0.6to2Amps.Ifthereadingsarenotinthisrange, turnoffandcutoffthepipes (See Fig.8
showingG) andthesealpliers (See Fig.8showing E.) fromthecompressor,thenturntheunit onagain(inthiscase
onlyrun thecompressorforafewminuets,soastoavoidthecompressorabsorbmoistair)andrecheckthe
currentand ifthereispressureattheoutletpipe. Ifthecurrentreadingisstill outofrangespecifiedaboveandno
pressurefromthe compressoroutlet, replace the whole compressor.
2. Checkthecoolingsystempipe work:
Carefullycheckthecooling systemafterverifying thecompressorisworking normally.Thenfollowtheprocedure
below.
1>. Thencutoffprocess pipeandchecktherefrigerant.Ifthereisnotenoughrefrigerant,thedefualt oftherefrigerant
systemshouldbecausedbytheleaking.Ifthe refrigerantissufficient., itisprobablyjamedinthecapillary.
2>.Ifthedefault is concentratedon thecooling system,thechecking procedureis as below.
A.Cutoff theventpipeofthecompressor, andinfuse0.8-1MPnitrogenby process pipe, andpleaseputthehandclose
tothecutkerfoftheventpipe.Ifthereis alittlegas leakformtheterminal,it meansnormal, orit is jamed.
B. Makesurethecapilaryisworkingnormally,whenthedrainpipeisconnetcedagain,and infuse0.8-1MPnitrogen
thentesttheleakageifthecoolingsystemofthesoldering pointwiththesoapwater.Checkfromthethesoldering
pointarroundthecompressor(Fig.8&Fig.9、Fig.9.1),andifeverythingis ok,removetheair-ductboardand chech
thesoldering pointaround evaporator(Fig.6 &Fig.7).pleaseseetheremovemethodand theprocedureasbelow.
(Fig.1,Fig.2,Fig.3,Fig.4&Fig.5)
C.IfallthesolderingpointinB isnotleaking,therearetwopossibility, oneis leakageintheinnercondenser,another
isthedamageon theparts(suchas evaporator,condenserand soon)inthecoolingsystem.Ifitis theinnerdamage,
itcannotberepaired,andifthedamageontheparts, replace them.
3>.Makesurethatthereis notleakageinthecooling system, refilltherefrigerant.
3.Refillthe refrigerant:
1>. Using thevacuumpumpforma vacuuminthesystem,via the jointofthelow-pressureprocesspipeonthecompressor,
thehigh-pressurepipelineisontheprocess pipeofthefilter.Applythevacuumpumpforapproximately20 minutes.Until
thevacuumislowerthan100Pa.Thensolderthecompressorprocess pipeofthefilter.Keepthevacuumrunningwhile
solderingthisjoint
2>.FillCooling systemwithrefrigerantviatheprocesspipe. (TherefrigerantisR134a.Regardingrefrigerantquantity
Pleaserefertotheinstructionatbacklabelofwinecellar).Thensolderthecompressorprocess pipeafterthesystemis
chargedwithrefrigerant.
4.Running test:
Replaceall thecomponentsaftertheproceduresaboveandturntheuniton.Toverifytheeffectiveness oftherepair,
monitor
4
theunit thecompressorshouldautomaticallystopwithin-2.5degcentigradeofthesettemperatureandstartwith+2.5deg
centigradeofthe settemperaturewithinapprox3hours(assuminganambienttemperatureof32℃andtheunit isempty).
○Howtoremovethe airduct board.
1.Removetheshelvesfirstly.
a. Remove theshelves;somemodelshavePhillipsheadscrewstoholdothermodelshavenoscrews (Fig.1)
Fig.1
②. Pull theshelvestothebottom,circumvolveanysideoftherightandleft,andletthesetter
oftheshelvegooutofthechannel, andthendrawouttheshelves. (Fig.2)
Fig.2