CEMB ER71 User manual

I 1090 - 05/15 - Ver. 00
Use and maintenance manual
EN
ENGLISH
General Index
1. FOREWORD 3
1.1 GENERAL 3
1.2 PURPOSE OF THE MANUAL 3
1.3 WHERE AND HOW TO KEEP THE MANUAL 3
1.4 MANUAL UPGRADES 3
1.5 COLLABORATION WITH USERS 4
1.6 MANUFACTURER 4
1.7 MANUFACTURER'S RESPONSIBILITY AND WARRANTY 4
1.7.1 Terms of warranty 4
1.8 TECHNICAL ASSISTANCE SERVICE 5
1.9 COPYRIGHT 5
2. MACHINE DESCRIPTION 6
2.1 PURPOSE 6
2.2 TECHNICAL SPECIFICATIONS 6
2.3 DIMENSIONS 6
3. STARTING 7
4. CONTROL PANEL 8
5 USE OF THE WHEEL BALANCER 9
5.1 PRESETTING OF WHEEL DIMENSIONS 9
5.1.1 Automatic standard setting 9
5.1.1.1 Automatic width (option) 9
5.1.2 ALU wheel automatic presetting 9
5.1.3 Modifying set dimensions 10
5.1.3.1 Standard correction method 10
5.1.3.2 Correction method with adhesive weights (ALU) 10
5.1.4 Correction modes 10
5.2 MEASUREMENT RESULT 11
5.3 WHEEL LOCKING 11
5.4 EXACT POSITIONING OF THE ADHESIVE WEIGHT BY MEANS OF THE GAUGE WITH CLIPS 11
5.5 SPLIT FUNCTION (HIDDEN WEIGHT) 12
5.6 AUTOMATIC MINIMIZATION OF STATIC UNBALANCE 12
6. SETUP 13
6.1 MENU 13
6.2 UNBALANCE OPTIMISATION 14
6.3 SELF-DIAGNOSTICS 14
6.4 CALIBRATION 14
6.5 AUTOMATIC GAUGES CALIBRATION 15
6.5.1 Rim distance gauge 15
6.5.2 Diameter gauge 16
6.5.3 Width sonar (option) 16
6.6 ADHESIVE WEIGHT WIDTH 16

7. DIAGNOSTICS 17
7.1 INCONSISTENT UNBALANCE READINGS 17
7.2 ALARM SIGNAL 17
8. MAINTENANCE 20
8.1 GENERAL 20
8.1.1 Introductory notes 20
8.1.2 Safety rules 20
8.1.3 Replacing fuses 20
9. DISPOSAL 21
9.1 DISPOSING OF THE BALANCER 21
9.2 DISPOSING OF ELECTRONICS COMPONENTS 21
10. SPARE PARTS 21
10.1 IDENTIFICATION AND ORDERING METHOD 21
11. ATTACHED DOCUMENTATION 21

3
Ver. 05-2015
ENGLISH
Use and maintenance manual
WARNING
ThIs mANuAl Is AN INTeGRAl pART of The INsTAllATIoN
mANuAl WhIch should be coNsulTed coNceRNING sTARTING
ANd usING The mAchINe sAfely.
ReAd cARefully befoRe coNTINuING.
1.1 GENERAL
The machine has been constructed in conformity with the
current EC Directives and the technical standards imple-
menting the requirements, as stated in the declaration
of conformity issued by the manufacturer and attached
to the manual.
This publication, hereinafter simply referred to as ‘man-
ual’, contains all the information required to safely use
and service the machine referred to in the Declaration of
Conformity.
This appliance, hereinafter is generically referred to as
‘machine’.
The manual addresses operators instructed on the precau-
tions to take in relation to the presence of electric current
and moving devices.
This publication is intended for all ‘users’ who as far as
within their competence need to and/or are obliged to
give instructions to others or operate on the machine
themselves.
These persons can be identified as follows:
- operators directly involved in transporting, storing,
installing, using and servicing the machine from when
it is put on the market until when it is scrapped;
- direct private users.
The original Italian text of this publication constitutes the
only reference to resolve any interpretation controversies
related to the translation into the European Community
languages.
This publication forms an integral part of the machine
and must therefore be kept for future reference until final
dismantling and scrapping of the machine.
1. Foreword
1.2 PURPOSE OF THE MANUAL
This manual, and the installation manual, contains the
instructions required to use the machine safely and carry
out routine maintenance work.
Any calibrations, adjustments and extraordinary mainte-
nance operations are not considered in this document as
they may only be performed by the service engineer who
must work on the machine according to the technical and
rated characteristics for which it was built.
Though it is fundamental to read this manual, it cannot
replace skilled technical staff who must be adequately
trained beforehand.
The foreseen use and configurations of the machine are
the only ones allowed by the manufacturer; do not attempt
to use the machine in a different way.
Any other use or configuration must be agreed in advance
with the manufacturer in writing and in this case an annex
will be attached to this manual.
For use, the user must also comply with the specific
workplace legislation in force in the country where the
machine is installed.
The manual also refers to laws, directives, etc., that the
user must know and consult in order to accomplish the
goals that the manual sets out to achieve.
1.3 WHERE AND HOW TO KEEP THE
MANUAL
This manual (and relative attachments) must be kept in
a safe and dry place and must always be available for
consultation.
Make a copy and keep it in the archive.
When exchanging information with the manufacturer or
the technical assistance staff authorised by the former,
quote the rating plate information and the serial number
of the machine.
This manual must be kept for the entire lifetime of the
machine, and if necessary (e.g.: damage making all or
some of it illegible, etc.) the user must request another
copy exclusively from the manufacturer, quoting the pub-
lication code indicated on the cover.
1.4 MANUAL UPGRADES
This manual is an integral part of the machine and reflects
the state of the art at the moment it was put on the market.
The publication complies with the directives in force on
that date; the manual cannot be considered inadequate
Introduction

4
Ver. 05-2015
ENGLISH
Use and maintenance manual
Introduction
as a result of regulatory updates or modifications to the
machine.
Any manual upgrades that the manufacturer may see fit to
send to users will become an integral part of the manual
and must be kept together with it.
1.5 COLLABORATION WITH USERS
The manufacturer will be pleased to provide its custom-
ers with any further information they may require and will
consider proposals for improving this manual in order to
more fully satisfy the requirements it was written for.
In case of transfer of ownership of the machine,
which must always be accompanied by the use and
maintenance manual, the original user must inform
the manufacturer of the name and address of the
new user in order to allow it to send the new user
any communications and/or updates deemed to be
indispensable.
This publication is the property of the Manufacturer
and may not be fully or partly reproduced without prior
written agreement.
1.6 MANUFACTURER
The machine identification data is indicated on the plate
mounted on the machine.
The plate below is shown for the sake of example.
1.7 MANUFACTURER'S RESPONSIBILITY
AND WARRANTY
In order to make use of the manufacturer's warranty, the
user must scrupulously observe the precautions contained
in the manual, in particular he must:
- never exceed the limits of use of the machine;
- always constantly and carefully clean and service the
machine;
- have the machine used by people of proven capacity
and attitude, adequately trained for the purpose.
The manufacturer declines all direct and indirect liability
caused by:
- use of the machine in a different way from that indicated
in this manual
- use of the machine by people who have not read and
fully understood the contents of this manual;
- use in breach of specific regulations in force in the
country of installation;
- modifications made to the machine, software and op-
erating logic, unless authorised by the manufacturer
in writing;
- unauthorised repairs;
- exceptional events.
Transfer of the machine to a third party must also include
this manual; failure to include the manual automatically
invalidates all the rights of the purchaser, including the
terms of warranty, where applicable.
If the machine is transferred to a third party in a country with
a different language from the one written in this manual,
the original user shall provide a faithful translation of this
manual in the language of country in which the machine
will operate.
1.7.1 Terms of warranty
The Manufacturer guarantees the machines it manufac-
turers against all manufacturing or assembly faults for 12
(twelve) months from the date of collection or delivery.
The Manufacturer undertakes to replace or repair any part
which it deems to be faulty free of charge at its factory,
carriage paid.
If a Manufacturer's repairman (or a person authorised by
the same) is required to work at the user's facilities, the
relative travel expenses and board and lodging shall be
charged to the user.
The free supply of parts under warranty is always subject
to the faulty part being inspected by the manufacturer (or
a person authorised by the same).
The warranty is not extended following repairs or other
work done to the machine.
The warranty does not cover damage to the machine
deriving from:
- transport;
- neglect;
- improper use and/or use not in compliance with the
instructions in the operating manual
- incorrect electrical connections.
The warranty is invalidated in case of:
- repairs made by people who were not authorised by
the manufacturer;
- modifications that were not authorised by the manu-
facturer;
- use of parts and/or equipment that were not supplied
or approved by the manufacturer;
- removal or alteration of the machine identification
plate.

5
Ver. 05-2015
ENGLISH
Use and maintenance manual
Introduction
1.8 TECHNICAL ASSISTANCE SERVICE
For any technical service operation, contact the manufacturer
directly or an authorised dealer always quoting the model,
the version and the serial number of the machine.
1.9 COPYRIGHT
The information contained in this manual may not be
disclosed to third parties. Partial or total duplication, un-
less authorised by the Manufacturer in writing, through
photocopying, duplication or other systems, including
electronic acquisition, is breach of copyright and can lead
to prosecution.

6
Ver. 05-2015
2
1
3
5
4
6
ENGLISH
Use and maintenance manual
Machine description
2.1 PURPOSE
It is used to balance the wheels of cars, vans, 4-WD, mo-
torcycles and scooters. The wheels must weigh less than
75 kg. and, when fitted on the balancing machine, must
not interfere with any fixed part of the machine, excluding
the shaft and support adaptor. It can be operated in the
temperature range of 0° to + 45°C.
The machine is supplied with equipment enabling the
vast majority of car wheels available on the market to be
fitted. Other wheels with special dimensions, geometry
and centring require special adaptors supplied on request.
The machine can operate only on at non resilient oor.
To lift the machine, lever only on the base where the 3
support points are located. never, under any circustance,
apply force to other points such as the spindle, head, or
accessory shelf. It functions properly without having to
fasten it to the floor with wheels weighing up to 35 kg; for
heavier wheels, fasten it at the points indicated. Do not
mount anything other than motorbike, car or truck tyres
on the wheel balancer.
Thanks to the new and exclusive VDD (Virtual Direct Drive)
system, reliable unbalance measurements can be made
in a short time, almost half the time of the cycle used with
respect to other balancers in this range.
2.2 TECHNICAL SPECIFICATIONS
The following data refers to the balancer in its standard
configuration.
Single-phase power supply 115 / 230 V 50/60 Hz
Protection class IP 54
Max.power consumption 0,15 kW
Balancing speed 100 min-1
Cycle time for wheel 4.7 s (5 3/4”x14”) 15 Kg
Measurement uncertainty 1 g
Average noise < 70 dB (A)
Rim width setting range 1.5” ÷ 20” or 40 ÷ 510 mm
Diameter setting range 10” ÷ 30” or 265 ÷ 765 mm
Min/max. compressed air pressure 7 ÷ 10 kg/cm2
approx. 0.7 to 1 MPa
approx. 7 to 10 bar
approx. 105 to 145 psi
Maximum wheel weight < 75 kg
Machine weight 110 kg
2.3 DIMENSIONS
2. Machine description
1. CONTROL PANEL
2. WEIGHT-TOOL HOLDER
3. LOCK NUT
4. AUTOMATIC GAUGE
5. WHEEL POSITIONING LASER
6. LA SONAR (OPTION)

7
Ver. 05-2015
ENGLISH
Use and maintenance manual
Starting
3. Starting
WARNING
befoRe sWITchING oN The mAchINe, mAke suRe ThAT All The
coNNecTIoNs descRIbed IN The INsTAllATIoN chApTeR
hAve beeN mAde coRRecTly.
The folloWING opeRATIoNs INvolve ApoTeNTIAl RIsk foR
The opeRAToR, GIveN The pReseNce of volTAGe oN The
equIpmeNT. The peRsoNAl pRoTecTIve equIpmeNT descRIbed
IN The INsTAllATIoN mANuAl musT be WoRN ANd WoRk
musT be doNe WITh due cARe ANd ATTeNTIoN.
opeRATIoNs mAy oNly be peRfoRmed by A
specIAlIsed TechNIcIAN.
Before powering the machine, carry out the following
checks:
1. Check that the balancing machine touches the floor
at the three support points.
2. Make sure that all the parts of the balancer are cor-
rectly connected and fixed.
3. Make sure that the parameters (voltage and frequency)
of the mains power supply are compatible with those
indicated on the rating plate of the balancer.
4. Make sure the power cable is correctly connected.
5. Make sure the machine shaft and flange hole are
clean.
cAuTIoN
ANy TRAces of dIRT mAy AffecT bAlANcING AccuRAcy.
6. To turn on the wheel balancer press the switch on
the left-hand side of the machine.
7. Position the wheel on the terminal with the inner part
facing the balancer.
8. Firmly attach the wheel to the balancer shaft using
the lock nut.
9. At this point, you can read the tyre measurements
and perform balancing.
10.To perform the spin, lower the splash guard, when
fitted and, if necessary and available, press the
START button.
11. The wheel is automatically locked when reaching
the correct angular position for weight application
on the inside and outside.
To unlock the wheel, turn it hard to move it from the
correct correction position. If the unbalance is
within tolerance, the wheel is locked automatically.
WARNING
ITIs pRohIbITed To Touch ANy pART of The mAchINe
duRING The bAlANcING cycle.

8
Ver. 05-2015
1 2
5
3 4
6
13
8
7
12
10
9
11
14
ENGLISH
Use and maintenance manual
Control panel
1-2 Digital readouts, AMOUNT OF UNBALANCE, inside/outside
3-4 Digital readouts, POSITION OF UNBALANCE, inside/outside
5 Push button, selection of mode of correction
6 Push button, unbalance below threshold
7 Push button, FUNCTIONS MENU
8 Push button, menu selection conrmation
9 Push button, cycle start
10 Push button, emergency/home
11 Position repeater push button
12 Push button, SPLIT (hidden weight)
13 Manual width setting buttons
14 Push button, gr/oz measuring unit selection
cAuTIoN
pRess The buTToNs WITh youR fINGeRs. NeveR use The couNTeRWeIGhT GRIppeRs oR oTheR poINTed objecTs!
WheN The beep sIGNAl Is eNAbled pRessING of ANy push buTToN Is AccompANIed by A“beep”.
4. Control panel

9
Ver. 05-2015
ENGLISH
Use and maintenance manual
5 Use of the wheel balancer
5.1 PRESETTING OF WHEEL DIMENSIONS
The balancing data is set by means of an “intelligent”
automatic gauge; conrmation of the measurement and
the position appear on the display. Each time the gauge
is pulled out, the rim interior light comes on (if enabled) to
illuminate the inside of the rim so that it is easier to select
the correction planes.
5.1.1 Automatic standard setting
Using the special grip, move the gauge against the rim
as shown in the figure:
While the gauge is moving the following appears:
Hold the gauge in position for at least 2 seconds.
If the acoustic signal is enabled ( ACOUSTIC SIGNAL),
the acquisition of the dimensions is accompanied by a “beep”.
Measurement stored:
Use of the wheel balancer
Set the distance and diameter gauge to the rest position.
The balancing machine automatically interprets the pre-
sence of a rim with clip-on weight correction:
For a different combination of the type or position of the
weights on the rim, press the buttons near the rim symbol
(CORRECTION MODES).
5.1.1.1 Automatic width (option)
At the end of the automatic measurement of the distance
and diameter the following appears:
For large wheels (e.g. off-road vehicles, light trucks or
wheels protruding far out from the rim) press the
button to switch from:
N.T. = NORMAL TYRE
L.T. = LIGHT TRUCK
5.1.2 ALU wheel automatic presetting
Make two consecutive measurements within the rim on
two correction planes inside the same.
When the acoustic signal is enabled ( ACOUSTIC SI-
GNAL), the acquisition of the dimensions is accompanied
by a “beep”. Set the distance and diameter gauge to the
rest position.
The balancing machine automatically interprets the pre-
sence of a rim with adhesive weight correction:

10
Ver. 05-2015
ENGLISH
Use and maintenance manual
For a different combination of the type or position of the
weights on the rim, press the buttons near the rim symbol
(CORRECTION MODES).
5.1.3 Modifying set dimensions
If you enter the wheel dimensions incorrectly, you can
change them without having to repeat the balancing spin:
5.1.3.1 Standard correction method
Set the value of the dimensions in sequence:
b=width
d=diameter
a=distance
using thebuttons .
Press the button to confirm the setting
and go to the next dimension.
Press the button at any time to interrupt dimension
setting and return to the main screen.
5.1.3.2 Correction method with adhesive
weights (ALU)
Set the value of the dimensions in sequence:
dI=inside weight distance
dE=outside weight distance
aI=inside weight distance
aE=outside weight distance
using the buttons .
Press the button to confirm the setting
and go to the next dimension. Press the button
at any time to interrupt dimension setting and return to
the main screen.
5.1.4 Correction modes
After dimension acquisition in standard mode, pressing
the buttons
1
234
5
you can select one of the
following correction modes.
The adhesive weight application distance and diameter
are deduced from the dimensions acquired in standard
mode through some fixed parameters.
WEIGHT APPLICATION POSITION
Correction type Inside Outside
Clip-on weight at
12 o’clock
Clip-on weight at
12 o’clock
Clip-on weight at
12 o’clock
Adhesive weight
at 12 o’clock
Adhesive weight
at the point
indicated by the
internal laser
Clip-on weight at
12 o’clock
Adhesive weight
at the point
indicated by the
internal laser
Adhesive weight
at 12 o’clock
Adhesive weight at the point
indicated by the internal laser

11
Ver. 05-2015
FI FE
ENGLISH
Use and maintenance manual
After dimension acquisition in ALU mode, pressing the
buttons
1
2you can select one of the following cor-
rection modes.
The adhesive weight application distance and diameter
are measured by means of the automatic distance and
diameter gauge.
WEIGHT APPLICATION POSITION
Correction type Inside Outside
Adhesive weight
at the point
indicated by the
internal laser
Adhesive weight
at the point
indicated by the
internal laser
Clip-on weight at
12 o’clock
Adhesive weight
at the point
indicated by the
internal laser
If the laser is disabled, all the weight application positions
are at 12 o’clock.
5.2 MEASUREMENT RESULT
After performing a balancing spin, the unbalance values
are shown on the displays 1-2. The symbol indicates
the correct angular position of the wheel in order to apply
the counterweights (12 o’clock for clip-on weights; 6 o’clock
with laser indication for adhesive weights to be applied
inside the rim). In this case, the rim interior light (if ena-
bled) stays on to facilitate rim cleaning and subsequent
application of the correction weights.
If the wheel clamp option is enabled ( MENU), the
wheel is automatically clamped in the correction position.
Pressing the chuck can be locked/released in any
position to facilitate mounting the wheel ( MENU).
If the unbalance is within tolerance, 0 (zero) is display-
ed; pressing , you can read the values below the
required tolerance threshold.
5.3 WHEEL LOCKING
The wheel is automatically locked when reaching the correct
angular position for weight application on the inside and
outside, turning it slowly by hand. To unlock the wheel, turn
it hard to move it from the correct correction position.
If the unbalance is within tolerance, the wheel is not
automatically locked. By pressing the button it
is possible to lock/release the spindle in any position to
facilitate the wheel assembly.
5.4 EXACT POSITIONING OF THE ADHESIVE
WEIGHT BY MEANS OF THE GAUGE WITH
CLIPS
▪Press if using the correction method with adhe-
sive weights on the inside of the rim
▪Fit the correction weight in the specific gauge seat with
the adhesive part facing upwards
▪Bring the wheel into correct angular position for the
plane to be corrected
▪If the wheel clamp option is enabled ( MENU),the
wheel is automatically clamped in the correction position.
▪Pull out the gauge until a correction weight lights up
If the buzzer is enabled ( MENU), the attainment
of the weight application distance is accompanied by
a beep.
- INSIDE CORRECTION POSITION
- OUTSIDE CORRECTION POSITION

12
Ver. 05-2015
sx
g g
dx
50°
sx
g g
dx
4 g 3 g 1 g 6 g
sx
g g
dx sx
g g
dx sx
g g
dx
ENGLISH
Use and maintenance manual
▪Rotate the gauge until the correction weight adheres
to the rim
▪The fact that the weight application position is no longer
vertical is automatically compensated.
To cancel the function, press the button again.
5.5 SPLIT FUNCTION
(hidden weight)
The SPLIT function is used to position the adhesive weights
behind the wheel spokes (angle >18°) so that they are no
longer visible (for alloy rims). Use this function in the ALU
or STATIC mode where the adhesive weight is applied to
the outer side of the rim.
▪Perform an unbalance measurement spin.
▪position the unbalance to be split in the correction
position in order to turn on the laser.
▪Press and hold the button until the laser
points to the spoke you wish to correct.
▪Release the button .
▪Turn the wheel in the rotation direction indicated by
the positioning arrows until the second spoke is in the
position indicated by the laser and press
.
▪Position the wheel as indicated by the LEDs. The
unbalance is indicated on the display.
To return to the normal unbalance indication press
.
The spoke-to-spoke distance must be a minimum of
18° and a maximum of 120° (if not, errors 24,25,26 ap-
pear). Spokes with irregular or inconstant angles can be
compensated.
If the laser is disabled ( MENU), operate as follows:
▪Turn the wheel to the correction position of the unba-
lance to be split.
▪Move one of the spokes where you want to split the
unbalance to 12 o’clock (e.g. 1) and press .
▪Following the rotation direction indicated by the posi-
tioning arrows, move spoke 2 to 12 o’clock and press
. The value to use for correction in posi-
tion 2 is displayed.
▪Position the wheel on spoke 1 following the positioning
arrow indicator and correct the unbalance as indicated
on the display.
Initial unbalance
Phase shift
Possible approximations
static residue static residue static residue static residue
With traditional wheel
balancer
Choice with minimum static
unbalance
Use of the wheel balancer
To return to the normal unbalance indication press
.
5.6 AUTOMATIC MINIMIZATION OF STATIC
UNBALANCE
This program is designed to improve the quality of balancing
without any mental effort or loss of time by the operator. In
fact by using the normal commercially available weights, with
pitch of 5 in every 5 g, and by applying the two counterweights
which a conventional wheel balancer rounds to the nearest
value, there could be a residual static unbalance of up to 4
g. The damage of such approximation is emphasized by the
fact that static unbalance is cause of most of disturbances
on the vehicle. This new function, resident in the machine,
automatically indicates the optimum entity of the weights
to be applied by approximating them in an “intelligent” way
according to their position in order to minimize residual static
unbalance.

13
Ver. 05-2015
ENGLISH
Use and maintenance manual
6. Setup
6.1 MENU
This is used to personalise some balancer functions and to perform calibrations.
To access this section, press the button.
diameter mm/inch
width mm/inch
approximates
1-5g 0.1-0.25oz
See AUTO-DIAGNOSTICS
See CALIBRATION
RETURN TO MEASUREMENT SCREEN
Calibration of automatic RIM DISTANCE gauge
Calibration of automatic DIAMETER gauge
screen saver operating
time in minutes
beep signal
on/off
on/off wheel locking
See chapter on UNBALANCE OPTIMISATION
Setup
laser unbalance
position on/off
See PRESETTING OF WHEEL DIMENSIONS
start from
guard closing on/off
automatic width
measurement
approximation ON/OFF
adhesive weight width
Width sonar calibration (option)

14
Ver. 05-2015
ENGLISH
Use and maintenance manual
6.2 UNBALANCE OPTIMISATION
This operation is performed to reduce the static unba-
lance of the wheel.
It is suitable for static unbalance values in excess of 30
grams.
a. If no unbalance was measured before, START appears
on the display. Close the guard (and press the button
if start from the guard is disabled, see MENU)
to perform a spin
b. Make a reference mark on the flange and the rim (using
a piece of chalk, for example).
With the aid of a tyre remover, turn the tyre on the rim
by 180°.
Ret the wheel in such a way that the reference marks
on the rim and the ange coincide.
Close the guard (and press the button if start
from the guard is disabled, see MENU) to perform a
spin
c. RH display: percentage reduction value
LH display: actual static unbalance value which can be
reduced by rotation
d. Mark the two positions of the rim and tyre, and turn the
tyre on the rim until the positions coincide to achieve
the optimisation shown on the display
When optimisation is complete, perform a new spin or press
the button to return to the measurement screen.
6.3 SELF-DIAGNOSTICS
The machine can perform self-diagnostics to check the
LED’s on the control panel and make sure the encoder
reads correctly.
To perform this operation, view the SETUP menu.
In the self-diagnostics sequence, all the LED’s on the pa-
nel light up for a few seconds in order to check operation.
When the LED’s go out, the machine automatically moves
on to the encoder reading phase. When the wheel is turned
manually (forwards and backwards), the display shows its
exact position. The value lies between 0 (zero) and 255.
(Consult the extraordinary maintenance manual or
contact Technical Service).
6.4 CALIBRATION
To calibrate the machine, proceed as follows:
▪Fit an average size wheel with a metal rim on the shaft.
Example: 6” x 15” (± 1”).
▪Set the wheel measurements as described in paragraph
USE OF THE WHEEL BALANCER.
cAuTIoN
seTTING INcoRRecT dImeNsIoNs Would meAN ThAT The mAchINe
Is NoT coRRecTly cAlIbRATed, TheRefoRe, All subsequeNT
meAsuRemeNTs WIll be INcoRRecT uNTIl cAlIbRATIoN Is peR
-
foRmed oNce AGAIN WITh The coRRecT dImeNsIoNs.
Display the SETUP menu:
TYRE POSITION (outside)
RIM POSITION (inside)
Setup

15
Ver. 05-2015
Flange plane
ENGLISH
Use and maintenance manual
1. Press to view the CALIBRATION
function.
2. Add a standard weight of 60 g (2.00 oz) to the outer
side, in any position.
.
3. Shift the standard weight from the outside to the
inside keeping the same position.
4. Turn the wheel until the standard weight is at the top
(12 o’clock).
5. Turn the wheel until the sample weight is in corre-
spondence to the centre-line of the weight clip.
Pressing the button a default value is set.
6. Turn the wheel until the centre-line of the sample
weight is in correspondence to the laser beam.
Pressing the button a default value is set.
7. End of calibration.
To cancel calibration at any time, press
6.5 AUTOMATIC GAUGES CALIBRATION
6.5.1 Rim distance gauge
Display the SETUP menu
1. Press to view the rim distance
gauge CALIBRATION function.
2. Leave the distance gauge in rest position and press
3. Move the distance gauge pusher in line with the
adapter surface and press
CALIBRATION COMPLETE
Return the gauge to rest position.
The wheel balancer is ready for operation.
In the event of errors or faulty operation, the writing
“r. P. ”:appears on the display : shift the gauge to the
rest position and repeat the calibration operation exactly
as described above. If the error persists, contact the
Technical Service Department. In the event of incorrect
input in the rim distance gauge calibration function, press
to cancel it.
Setup

16
Ver. 05-2015
Calibro a riposo
Piano flangia
0 Sonar
A
gauge at rest
Flange plane
ENGLISH
Use and maintenance manual
6.5.2 Diameter gaugeE
Display the SETUP menu
1. Press to view the diameter gauge
CALIBRATION function.
m
2. Place the gauge rod on the spindle shell as shown
in the figure and press
3. Turn the gauge downward positioning the gauge rod
in contact with the spindle sleeve as shown in the
figure and press
CALIBRATION COMPLETE
▪Return the gauge to rest position.
▪The wheel balancer is ready for operation.
In case of errors or malfunctions, the indication of the
same step [P.1] or [P2], always reappears on the display.
Move the gauge back into rest position and repeat the
calibration operation as described above; if the error
persists, contact Technical Service.
If erroneously accessing the diameter gauge calibration
function, press to cancel it.
6.5.3 Width sonar (option)
Display the SETUP menu:
1. Press to view the width sonar
CALIBRATION function
2. Set with the distance in mm between
the Sonar sensor (0 sonar) and the end of the di-
stance gauge(at rest)
A = Distance: Gauge at rest to 0 sonar
In the event of incorrect input in the width gauge calibration
function, press to cancel it.
6.6 ADHESIVE WEIGHT WIDTH
Indicates the average width of the adhesive weights on the
market. Change ONLY if the width of the adhesive weights
used for unbalance correction differ +/- 3 mm with respect
to that shown on the display (default=19mm).
Setup

17
Ver. 05-2015
ENGLISH
Use and maintenance manual
7. Diagnostics
7.1 INCONSISTENT UNBALANCE
READINGS
In some cases, when a wheel that has just been balanced
is repositioned on the balancer, the machine can detect
an unbalance.
This is not a machine problem but is due to faulty mounting
of the wheel on the flange. In other words, when mount-
ing the wheel after initial balancing, it has taken another
position with respect to the balancer shaft axis.
If the wheel has been mounted on the flange with screws,
the screws may not have been tightened correctly (criss-
cross sequence) or the tolerances of the holes drilled in
the wheel may be too large. Small errors, up to 10 grams
(0.4 oz), are to be considered normal in wheels locked
with the relative cone: The error is normally greater for
wheels locked with screws or studs.
If, after balancing, the wheel is still unbalanced when re-
fitted on the vehicle, this could be due to an unbalanced
brake drum or, very often, the tolerances of the holes
drilled in the rim and drum are too large. In this case,
balancing should be performed using a balancer with the
wheel mounted on the vehicle.
7.2 ALARM SIGNAL
The machine has a self-diagnostics cycle which identi-
fies the most frequent malfunctions during the normal
work cycle.
These malfunctions are processed by the system and
shown on the display.
Diagnostics

18
Ver. 05-2015
ENGLISH
Use and maintenance manual
Diagnostics
WARNING
The INfoRmATIoN IN The possIble Remedy columN RequIRes WoRk To be peRfoRmed by specIAlIsT TechNIcIANs oR oTheR AuThoR
-
Ised people Who musT AlWAys WoRk usING The peRsoNAl pRoTecTIve equIpmeNT INdIcATed IN The INsTAllATIoN mANuAl. INsome
cAses, ThIs WoRk cAN be peRfoRmed by ANoRmAl opeRAToR.
ERROR CAUSE POSSIBLE REMEDY
Black The wheel balancer does not switch
on.
1. Check the machine is properly connected to the mains power
supply.
2. Check the fuses on the power board and replace if necessary.
3. Replace the CPU board.
Err. 1 No rotation signal. 1. Use the self-diagnostics function to check the encoder.
2. Replace the encoder.
3. Replace the CPU board.
Err. 2 Speed too low during detection.
During the unbalance measurement
revolutions, the wheel speed has
fallen to below 42 rpm.
1. Make sure that a vehicle wheel is mounted on the wheel balancer.
2. Use the self-diagnostics function to check the encoder.
3. Disconnect the piezo connectors from the board and do a spin
(if no error is detected, replace the piezo sensors).
4. Replace the CPU board.
Err. 3 Unbalance too high. 1. Check the wheel dimensions setting.
2. Check the detection unit connections.
3. Run the machine calibration function.
4. Mount a wheel with more or less known unbalance (less than
100 grams) and check the response of the machine.
5. Replace the CPU board.
Err. 4 Rotation in opposite direction. 1. Use the self-diagnostics function to check the encoder.
2. Check the encoder bearing/spring.
Err. 5 Guard open
The [START] pushbutton was pressed
without rst closing the guard.
1. Reset the error.
2. Close the guard.
3. Verify the function of the protection switch.
4. Press the [START] button.
Err. 6 Spindle open (SE version)
The guard has been closed without
 r s t c l o s i n g t h e s p i n d l e
1. Reset the error
2. Close the spindle
3. Close the guard.
Err. 7
Err. 8
Err. 9
NOVRAM parameter read error 1. Switch off the machine and wait for at least ~ 1 min;
re-start the machine and check it works properly.
2. Repeat machine calibration.
3. Replace the CPU board.
Err. 11 Too high speed error.
The average spinning speed is more
than
240 rpm.
1. Check functioning of the phase encoder and, in particular, the reset
signal.
2. Replace the computer board.
Err.14
Err.15
Err.16
Err.17
Err.18
Err. 19
Unbalance measurement error. 1. Use the self-diagnostics function to check the encoder.
2. Check the detection unit connections.
3. Check the machine earthing connection.
4. Mount a wheel with more or less known unbalance (less than
100 grams) and check the response of the machine.
5. Replace the CPU board.
Err. 20 Wheel still. The wheel must remain
still for more than one second after
START.
1. Use the self-diagnostics function to check the encoder.
2. Check the connections on the power board.
3. Replace the CPU board.
Err. 21 Motor on for more than 15
seconds.
1. Use the self-diagnostics function to check the encoder.
2. Check the connections on the power board.
3. Replace the CPU board.

19
Ver. 05-2015
ENGLISH
Use and maintenance manual
Err.24 Distance between the spokes less
than 18 degrees.
1. The minimum distance between the spokes where the
unbalance is to be split must be greater than 18 degrees.
2. Repeat the SPLIT function increasing the distance between
the spokes.
Err.25 Distance between the spokes
greater than 120 degrees.
1. The maximum distance between the spokes where the
unbalance is to be split must be less than 120 degrees.
2. Repeat the split function increasing the distance between the
spokes.
Err.26 First spoke too far from the unbal-
ance
1. The maximum distance between the unbalance position and
the spoke must be less than 120 degrees.
2. Repeat the split function increasing the distance between the
spokes and the unbalance.
Diagnostics

20
Ver. 05-2015
ENGLISH
Use and maintenance manual
Maintenance
8.1 GENERAL
cAuTIoN
befoRe peRfoRmING ANy mAINTeNANce opeRATIoNs, mAke suRe
The mAchINe hAs beeN dIscoNNecTed fRom The mAINs poWeR
supply. AlWAys use The peRsoNAl pRoTecTIve equIpmeNT
INdIcATed IN The INsTAllATIoN mANuAl.
8.1.1 Introductory notes
This machine has been designed so as not to require rou-
tine maintenance, apart from accurate periodic cleaning.
It is important to keep the machine perfectly clean in or-
der to prevent dust or impurities from compromising the
operation of the balancer.
WARNING
The people RespoNsIble foR cleANING The AReA WheRe The
mAchINe Is INsTAlled musT WeAR peRsoNAl pRoTecTIve equIp
-
meNT IN oRdeR To WoRk IN sAfeTy ANd AccoRdING To The
cuRReNT occupATIoNAl heATh ANd sAfeTy ReGulATIoNs. INANy
eveNT, The mAINTeNANce musT be cARRIed ouT exclusIvely by
AspecIAlIsed TechNIcIAN TRAINed To opeRATe AccoRdING To
CEI EN 50110-1 (NFPA
70e-2004 secTIoN 400.11)
.
As extraordinary maintenance must be performed by service
staff or, in any case, by specifically authorised and trained
people, is not dealt with in this manual.
8.1.2 Safety rules
Performing specialist activities on the equipment, particularly
if the guards need to be dismounted, exposes people to
serious danger due to the presence of potentially live parts.
The rules shown below must be scrupulously followed.
People must always use the Personal Protective Equip-
ment indicated in the Installation Manual. During activi-
ties, unauthorised people may not access the equipment
and WORK IN PROGRESS signs will be erected in the
department in such a way that they are visible from every
place of access.
8. Maintenance
Specialist staff must be authorised and especially trained
concerning the dangers that may arise during operation
and the correct methods for avoiding them.
They must always work with great care and pay full at-
tention.
If, exceptionally, the staff removes the guards to carry out
a particular specialist technical maintenance, inspection
or repair job, they are required to put them back after
work.
After work, staff must make sure that foreign objects, in
particular mechanical pieces, tools or devices used dur-
ing the operative procedure that could cause damage or
malfunctions are not left inside the balancer.
For safety, before starting work, maintenance, inspection
and repair staff must disconnect all power sources and
take all the necessary preventive safety measures.
As well as operating frequencies, the operations described
below indicate the qualifications that staff must possess
in order to perform the operation.
8.1.3 Replacing fuses
Some protection fuses are located on the power board
(see wiring diagrams) accessible by dismantling the weight
shelf). If fuses require replacement, use ones with an
identical current intensity.