Chicago Pneumatic CP80020 User manual

Operator’s Manual
CP80015
CP80020 - CP80021
CP80030 - CP80031
Trolley Jack
WARNING
To reduce risk of injury, everyone using, installing, repairing, maintaining,
changing accessories on, or working near this tool must read and
understand these instructions, as well as separately provided safety
instructions part number 8940170883, before performing any such task.

Fig. 01
Fig. 03
(1)
(2)
(3)
(4)
Fig. 04
(1) (2)
(3) (4)
Fig. 05
Fig. 02
(1) (2)
(3) (4)
1 2 3
4 5 6

CP80015/CP80020/CP80021/CP80030/CP80031
Trolley jack
1. Technical Data (See gure 1.)
Technical Data Weight Lifting capacity Hydraulicioil Quantity A B C D D2 E F G
Unit [kg] [kg] [l] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
CP80015 50.5 1500 0.21 530 70 600 920 2140 153 282 382
CP80020 39.4 2000 0.29 430 75 505 750 1960 150 270 375
CP80021 39.8 2000 0.29 430 75 505 760 1965 145 277 380
CP80030 45 3000 0.22 455 95 550 860 2050 160 257 375
CP80031 46 3000 0.22 455 95 550 860 2050 160 257 375
All values are current as of the date of this publication.
2. Machine type(s)
• ATrolleyjackisadevicetoliftavehicleuptoforaccessibilityduringrepairandmaintenance.
• AJackisonlyaliftingdeviceandshouldneverbeusedfortransportingand/orloadingavehicle.Liftingavehiclewithpersoninsideis
prohibited.Movingthejackwithloadisprohibited.Nootherusepermitted.Forprofessionaluseonly.
• Pleasereadtheinstructionscarefullybeforestartingthemachine.
3. Mounting instruction
WARNING
Makesureeverypartsarefixedandtightened.
• Removethetransportationlockontheleversupport.(Fig.02).Pushtheleversupportdown(1/2)andremovethetransportlock(3/4).
•AtfirstremovethehexagonscrewSW10(Fig.03(1))atthesideofthelowerleverrodandputtheupperandlowerleverrodtogetherbefore
securingtheconnectionwiththehexagonscrew(Fig.03(2/3/4).
•Nowattachtheleverrodtotheliftingdevice.ForthispurposeremovethehexagonalscrewSW17atthesupportoftheliftingdevice
(Fig.04(1))andplacetheleverrodintothesupport(Fig.04(2)).Fastenthescrewagain(Fig.04(3/4)).
•Beforeusingthetrolleyjackitisnecessarytode-aeratethehydrauliccircuit(seesection6).
Document Ref: 8940169914_REV:01 _ 05-2012
Scale: 1:1
Caution
Workingareaof1mmustbekeptfreebothinfrontofandbehindthemachinewhileitisinoperationsothatitisalways
easilyaccessible.
Purgeairfromthehydraulicsystem:
• Openthedischargevalvebyturningtheleverrodanticlockwisewhilstsimultaneouslypumpingwiththelever(5-6times).
• Afterwards,pumpthejackuptoitsmaximalheightbeforeloweringitagain.Thehydraulicsystemisde-aerated.
4. Operation
Document Ref: 8940169914_REV:01 _ 05-2012
Scale: 1:1
Caution
Pleasepositionthetrolleyjackunderneaththeliftingpointsofthevehicle.
•Makesurethatnopersonstaysinthecarthatwillbelifted.Turnofftheengineandputonthehandbrakesofthecar.Usewedgestoprevent
thecarfrommoving(Fig.05(1)).Donotgetintothecaranddonotturntheengineon.
•Alwayspositiontheliftingjackinsuchawaythatitcannotbeoperatedfromunderneaththecar(Fig.05(4)).
•Alwaysmakeuseofthecarmanualinordertoidentifythecorrectliftingpointsofthevehicle.
•Usetheleverrodorthefootpedaltobringtheliftingdevicetothedesiredheight(Fig.05(2)).Makesurethatthehydraulicvalveisclosed.
Forthispurposeitisnecessarytofastentheleverrodclockwise.
Pleasenote,thatthefootpedalismainlyusedtobridgetheno-loadstroke.
•Theliftingdevicesareprovidedwithanoverloadvalve,whichhasbeenadjustedbythemanufacturer.Thisvalvemustneverbereadjusted.
•Inordertolowertheloadturntheleverrodslowlyanticlockwise(Fig.05(3)).
•Itisnecessarythattheoperatorcanwatchtheliftingdeviceandtheloadduringallmovements.
WARNING
Neverusetheliftingjackinordertomovethecarortoleaveitlifted.Alwaysusechassisstands(Fig.05(5)).
WARNING
Whennotusingthetrolleyjackthepiston/liftingarmmustbepulledin.
WARNING
Itisnotallowedtoworkundertheraisedloaduntilitissecuredbysuitablemeans.
WARNING
Theoperatorshallbeprovidedwithallnecessaryinformationabouttrainingandaboutpumpingandtranslatingforces.

5. Maintenance instruction
Document Ref: 8940169914_REV:01 _ 05-2012
Scale: 1:1
Caution
Donotusedamaged/deformedproduct.Ifabnormalnoiseorvibrationoccurs,stopuseimmediately,theninspectandask
manufacturerforhelp.Itisrecommendedthatthisinspectionbemadebyamanufacturer’sorsupplier’sauthorizedrepairfacility.
Document Ref: 8940169914_REV: 01 _ 05-2012
Scale: 1:1
Caution
Thegreatestsinglecauseoffailureinhydraulicunitsisdirt.
• Keeptheservicejackcleanandwelllubricatedtopreventforeignmatterfromenteringthesystem.Ifthejackhasbeenexposedtorain,
snow,sand,orgrit,itmustbecleanedbeforeitisused.
• Storethejack,withpistonscompletelyretracted,inawell-protectedareawhereitwillnotbeexposedtocorrosivevapors,abrasivedust,or
anyotherharmfulelements.
• Periodicallychecktheconditionoftheproduct.
• Storetheproductindryandnon-corrosionenvironment.
• Ownersand/oroperatorsshouldbeawarethatrepairofthisequipmentmayrequirespecializedknowledgeandfacilities.Itisrecommended
thatanannualinspectionoftheproductbemadebyamanufacturer’sorsupplier’sauthorizedrepairfacilityandthatanydefectiveparts,
decals,orsafetylabelsorsignsbereplacedwithmanufacturer’sorsupplier’sspecifiedparts.Alistofauthorizedrepairfacilitiesisavailable
fromthemanufacturerorsupplier,pleasecallthemforhelp.
• Anyproductthatappearstobedamagedinanyway,isfoundtobeworn,oroperatesabnormallySHALLBEREMOVEDFROMSERVICE
UNTILREPAIRED.Itisrecommendedthatnecessaryrepairsbemadebyamanufacturer’sorsupplier’sauthorizedrepairfacilityifrepairsare
permittedbythemanufacturerorsupplier.
• Onlyattachmentsand/oradapterssuppliedbythemanufacturershallbeused.
6. Trouble Shooting
Fault Cause Remedy
TrolleyJackdoesnotlift
the load
1)Thedescentvalvewasnotclosedproperly pleasecolsethevalvebyturningthepumprodclock-wise
2) Notenoughoil Lowthesaddleentirelyandtopupthehydraulicoil,unitl4mmunderrimofthe
oilplugonthecylinder
3)Toomuchoilinthereservoir Pleaselowerrheliftingarmentirelyandchecktheoillevel.Iftheoillevelis
higherthan4mmunderneaththeoilplug,pleaseremovesomeoilfromtank.
Theoillevelshouldnotbehigherthan4mmunderneaththerimoftheoilplug.
TrolleyJackdoesnothold
the load
4) Samereasonlikein1) Pleaseproceedasdescribedin1)
5)Thehydraulicoiliscontaminatedwithparticlesordirt Asaquickcure,pleaseturnthepumprodclockwiseadnsteponthefront
wheel,pulluptheliftingarmonthesaddleentirely,releasethesaddleand
lowertheliftingarmentirelybuturningthepumprodanti-clockwise.Close
thedescentvalveagainbyturningthepumprodclockwiseandtrytousethe
toolagain
TrolleyJackdoesnotlift
the load up to the indicated
maximumheight
6) Samereasonlikein2) Pleaseproceedasdescribedin2)
7) areairbubblesinthehydraulicsystemforinstancefrom
transport
Pleaseproceedasdescribedin5)
Saddlecannotbelowered
entirely
8) Samereasonlikein5) Pleaseproceedasdescribedin5)
9)Thespring/springposition2,is/arenotattachedproperly
or worn out
Cleanandlubricateallmovingpartregularandexchangealldamagedand
wornpartwithneworiginalparts
TrolleyJackliftswith
difculties
10) Samereasonlikein7) Pleaseproceedasdescribedin5)
11) Samereasonlikein3) Pleaseproceedasdescribedin3)
7. Declaration of conformity
We:CHICAGO PNEUMATIC Tool Co.
Declarethattheproduct(s): CP80015/CP80020/CP80021/CP80030/CP80031 Serial Number: From 00001 to 99999
Machinetype(s):TrolleyjackOriginoftheproduct:China
isinconformitywiththerequirementsofthecouncilDirectivesontheapproximationofthelawsoftheMemberStatesrelating:to
“Machinery“2006/42/EC (17/05/2006)
applicableharmonisedstandard(s):EN 1494:2000 + A1:2008
Nameandpositionofissuer:Nicolas Lebreton ( R&D Manager) 
Place&Date:Saint-Herblain,
TechnicalfileavailablefromEUheadquarter.
OriginalInstructionsareinEnglish.Otherlanguagesareatranslationoftheoriginalinstructions.
Copyright 2014, Chicago Pneumatic Tool Co. LLC
Allrightsreserved.Anyunauthorizeduseorcopyingofthecontentsorpartthereof is prohibited. This applies in particular to trademarks,
modeldenominations,partnumbersanddrawings.Useonlyauthorizedparts.Anydamageormalfunctioncausedbytheuseofunauthorized
partsisnotcoveredbyWarrantyorProductLiability.
CP80021/CP80030/CP80031: The design has been validated according: ASME PALD-2009
CP80015/CP80020/CP80021/CP80030/CP80031
Trolley jack
Learn more about car jacks we have.