Cognex DS900 Series User manual

DS900 Series and
DS1000 Series Sensor
Manual
12/19/2017
Version: 7.6.0.12

Regulations/Conformity: DS900 Series
Note: For the most up-to-date CE declaration and regulatory conformity
information, please refer to the Cognex online support site:
http://www.cognex.com/Support.
DS900 series sensors meet or exceed the requirements of all applicable standards
organizations for safe operation. As with any electrical equipment, however, the best
way to ensure safe operation is to operate them according to the agency guidelines
that follow. Please read these guidelines carefully before using your device.
Regulator Specification
USA CFR 47 FCC Part 15 (b) Class A FDA/CDRH Laser Notice No. 50
Canada ICES-003 Issue 4 Class A
European Community EN 55022:2006/A1:2007 Class A
EN 61000-6-2:2005
Australia C-TICK, AS/NZS CISPR 22 / EN 55022 for Class A Equipment
Japan J55022, Class A
Safety and Regulatory
DS910B: Regulatory Model 1AA2
DS925B: Regulatory Model 1AA2
This equipment has been tested and found to comply with the limits for a Class A digital
device, pursuant to Part 15 of the FCC rules. These limits are designed to provide
reasonable protection against harmful interference when the equipment is operated in a
commercial environment. This equipment generates, uses, and can radiate radio
frequency energy and, if not installed and used in accordance with the instructions, may
cause harmful interference to radio communications. Operation of this equipment in a
residential area is likely to cause harmful interference, in which case the user will be
required to correct the interference at personal expense.
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Laser Safety Statement: DS900 Series
Compliance with FDA performance standards for laser products except for
deviations pursuant to Laser Notice No. 50, dated June 24, 2007.
This device has been tested in accordance with IEC60825-1 2nd ed., and has been
certified to be under the limits of a Class 2M Laser device.
Use of controls or adjustments or performance of procedures other than those
specified herein may result in hazardous radiation exposure.
2

Regulations/Conformity: DS1000 Series
Sensors
Note: For the most up-to-date CE declaration and regulatory conformity
information, please refer to the Cognex online support site:
http://www.cognex.com/Support.
DS1000 series sensors meet or exceed the requirements of all applicable standards
organizations for safe operation. As with any electrical equipment, however, the best
way to ensure safe operation is to operate them according to the agency guidelines
that follow. Please read these guidelines carefully before using your device.
Regulator Specification
USA CFR 47 FCC Part 15 (b) Class A FDA/CDRH Laser Notice No. 50
Canada ICES-003 Issue 4 Class A
European Community EN 55022:2006/A1:2007 Class A
EN 61000-6-2:2005
Australia C-TICK, AS/NZS CISPR 22 / EN 55022 for Class A Equipment
Japan J55022, Class A
Safety and Regulatory
DS1050: Regulatory Model 1AAP
DS1101: Regulatory Model 1AAP
DS1300: Regulatory Model 1AAP
This equipment has been tested and found to comply with the limits for a Class A digital
device, pursuant to Part 15 of the FCC rules. These limits are designed to provide
reasonable protection against harmful interference when the equipment is operated in a
commercial environment. This equipment generates, uses, and can radiate radio
frequency energy and, if not installed and used in accordance with the instructions, may
cause harmful interference to radio communications. Operation of this equipment in a
residential area is likely to cause harmful interference, in which case the user will be
required to correct the interference at personal expense.
3

China RoHS
Hazardous Substances 有害物质
Part Name
部件名称 Lead (Pb) 铅Mercury
(Hg)
汞
Cadmium
(Cd)
镉
Hexavalent
Chromium
(Cr (VI))
六价铬
Polybrominated
biphenyls (PBB)
多溴联苯
Polybrominated
diphenyl ethers
(PBDE)
多溴二苯醚
Regulatory
Model 1AAP X O O O O O
This table is prepared in accordance with the provisions of SJ/T 11364.
这个标签是根据SJ / T 11364 的规定准备的。
O: Indicates that said hazardous substance contained in all of the homogeneous materials for this part is below the
limit requirement of GB / T26572 - 2011.
表示本部件所有均质材料中含有的有害物质低于GB / T26572 - 2011 的限量要求。
X: Indicates that said hazardous substance contained in at least one of the homogeneous materials used for this
part is above the limit requirement of GB / T26572 - 2011.
表示用于本部件的至少一种均质材料中所含的危害物质超过GB / T26572 - 2011 的限制要求。
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Laser Safety Statement: DS1050
Compliance with FDA performance standards for laser products except for
deviations pursuant to Laser Notice No. 50, dated June 24, 2007.
This device has been tested in accordance with IEC60825-1 2nd ed., and has been
certified to be under the limits of a Class 2M Laser device.
Use of controls or adjustments or performance of procedures other than those
specified herein may result in hazardous radiation exposure.
CAN/CSA-C22.2 No. 61010-1-04 Part 1, UL STD. No. 61010-1, 2nd Edition.
5

Laser Safety Statement: DS1101
Compliance with FDA performance standards for laser products except for
deviations pursuant to Laser Notice No. 50, dated June 24, 2007.
This device has been tested in accordance with IEC60825-1 2nd ed., and has been
certified to be under the limits of a Class 2M Laser device.
Use of controls or adjustments or performance of procedures other than those
specified herein may result in hazardous radiation exposure.
CAN/CSA-C22.2 No. 61010-1-04 Part 1, UL STD. No. 61010-1, 2nd Edition.
6

Laser Safety Statement: DS1300
Compliance with FDA performance standards for laser products except for
deviations pursuant to Laser Notice No. 50, dated June 24, 2007.
This device has been tested in accordance with IEC60825-1 2nd ed., and has been
certified to be under the limits of a Class 2M Laser device.
Use of controls or adjustments or performance of procedures other than those
specified herein may result in hazardous radiation exposure.
CAN/CSA-C22.2 No. 61010-1-04 Part 1, UL STD. No. 61010-1, 2nd Edition.
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Laser Models
The following sensors contain a class 2M laser:
Model Class 2M Laser
DS910B (820-9166-1R)
DS925B (820-9164-1R) √
DS1050 (821-0116-5R) √
DS1101 (821-0116-3R) √
DS1300 (821-0116-4R) √
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Laser Safety Warnings: DS900 Series
LASER LIGHT, DO NOT STARE INTO BEAM: CLASS 2M LASER PRODUCT
FAILURE TO FOLLOW THESE INSTRUCTIONS MAY CAUSE SERIOUS INJURY
Cognex places the following labels on every DS900 series displacement sensor:
DS910B DS925B
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Label Locations
DS910B
10

DS925B
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All DS900 Series Sensors
LASER LIGHT, DO NOT STARE INTO BEAM: CLASS 2M LASER PRODUCT
Label Location 1 - Laser window
AVOID EXPOSURE - LASER RADIATION IS EMITTED FROM THIS
APERTURE
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Laser Safety Warnings: DS1000 Series
DS1050
DS1101
DS1300
LASER LIGHT, DO
NOT STARE INTO
BEAM: CLASS 2M
LASER PRODUCT
FAILURE TO
FOLLOW THESE
INSTRUCTIONS MAY
CAUSE SERIOUS
INJURY
Cognex places the following labels on every DS1000 series displacement sensor:
DS1000 Series
If you need more information on the collection, reuse, and recycling systems, please
contact your local or regional waste administration. You may also contact your
supplier for more information on the environmental performance of this product.
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Note: AVOID EXPOSURE - LASER RADIATION IS EMITTED FROM THIS
APERTURE
Label Locations
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Warnings and Notices: DS900 and DS1000 Series
Sensors
Cognex provides the following warnings and notices:
lDo not stare into the beam.
lDo not view directly with optical instruments (magnifiers).
lDo not place optical components (mirrors) into the beam.
lDesign test fixtures in such a way that unintentional viewing of the beam is
prevented.
lSwitch off the laser when not in use.
lAvoid the use of highly reflective materials. If you cannot, try to angle the
part so unintentional viewing of the reflection is prevented.
lTerminate (block) unused beams.
lKeep the laser plane horizontal or pointing downwards.
lReport any issues that may have an impact on laser safety to your
supervisor or Laser Safety Officer.
lThere is no scheduled maintenance necessary to keep the product in
compliance.
lUnder no circumstancesshould you operate the sensor if it is defective or
the seal damaged. Cognex Corporation cannot be held responsible for any
harm caused by operating a faulty unit.
lUnder no circumstances should you modify in any way the sensor or its
housing.
lUse of controls or adjustments or performance of procedures other than
those specified herein may result in hazardous radiation exposure.
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lWhen moving the unit from a very hot environment to a cold environment
please allow the unit to equalize in a room temperature environment for 2
hours between temperature extremes.
If you need more information on the collection, reuse, and recycling systems, please
contact your local or regional waste administration. You may also contact your
supplier for more information on the environmental performance of this product.
Product Service: DS900 and DS1000 Series
Sensors
lBring any performance issues to the attention of your Cognex sales
representative.
lThe sensor can only be serviced by a trained Cognex representative.
Return the unit to Cognex for any service or repairs.
lDo not operate the sensor if the enclosure appears damaged.
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Installation
Thissection describes the connection of the DS900 series sensor and DS1000
series sensor to the In-Sight®VC200 vision controller. For a complete list of options
and accessories, contact your Cognex sales representative.
Installation procedures and specifications are presented in detailin the DS900
Series and DS1000 Series Sensor Reference Guide.
Note: Cables are sold separately.
CAUTION:All cable connectors are “keyed” to fit the connectors on the vision
controller; do not force the connections or damage may occur.
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Mount the DS900 Series Sensor
Firmly mount the sensor so that the laser isperpendicular to the motion of travel. The
accuracy and reliability of your 3D images relies on the three-dimensional coordinate
system defined by the position of the sensor and the movement of objects that pass
within its view.
The device has three (3) threaded M5 holes and can be mounted using 2 or 3 of
these holes, either as direct attachment points using M5 screws, or as through-holes
accommodating M4 screws. One of the mounting holes is a 3mm diameter reference
pin hole, provided to ensure accurate location of the unit during initial mounting or
replacement.
Note: The unit should be mounted such that the laser beam strikes the target
surface at right angles. Misalignment of the unit can result in inaccurate
measurements.
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Description
1 The origin of the X axis is the optical
centerline of the sensor projected onto the
Working Section.
2 For best results, movement should be
perpendicular to the laser plane.
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