Cognex DataMan 80 Series User manual

DataMan®80 Series
Quick Reference Guide
2023 May 04
Revision: 23.2.0.15

Precautions
To reduce the risk of injury or equipment damage, observe the following
precautions when you install the Cognex product:
lThis product is intended for indoor barcode reading for industrial use in
automated manufacturing or similar applications.
lThe safety of any system incorporating this product is the responsibility of
the assembler of the system.
lDo not install Cognex products where they are exposed to environmental
hazards such as excessive heat, dust, moisture, humidity, impact,
vibration, corrosive substances, flammable substances, or static electricity.
lRoute cables and wires away from high-current wiring or high-voltage
power sources to reduce the risk of damage or malfunction from the
following causes: over-voltage, line noise, electrostatic discharge (ESD),
power surges, or other irregularities in the power supply.
lDo not expose the image sensor to laser light. Image sensors can be
damaged by direct, or reflected, laser light. If your application requires
laser light that might strike the image sensor, use a lens filter at the
corresponding laser wavelength. For suggestions, contact your local
integrator or application engineer.
lThis product does not contain user-serviceable parts. Do not make
electrical or mechanical modifications to product components.
Unauthorized modifications can void your warranty.
lChanges or modifications not expressly approved by the party responsible
for regulatory compliance could void the user’s authority to operate the
equipment.
lInclude service loops with cable connections.
2

lEnsure that the cable bend radius begins at least six inches from the
connector. Cable shielding can be degraded or cables can be damaged or
wear out faster if a service loop or bend radius is tighter than 10X the cable
diameter.
lThis device should be used in accordance with the instructions in this
manual.
lAll specifications are for reference purposes only and can change without
notice.
3

Symbols
The following symbols indicate safety precautions and supplemental information:
WARNING:This symbol indicates a hazard that could cause death, serious personal injury or
electrical shock.
CAUTION:This symbol indicates a hazard that could result in property damage.
Note: This symbol indicates additional information about a subject.
Tip: This symbol indicates suggestions and shortcuts that might not otherwise be apparent.
4

DataMan 80 Series Accessories
You can purchase the following components separately. For a list of options and
accessories, contact your local Cognex sales representative.
Lenses
Accessory Product Number Illustration
6.2 mm lens kit that includes:
l6.2 mm optics mount
l6.2 mm lens
lManual lens cap (assembled)
lScrews
DM280-LENS-62
UV Light Kit for 6.2 mm lens
lUV light board (365 nm wavelength)
lUV resistant front cover
lscrews
DM280-UV365-62
16 mm lens kit with extended optics mount (requires the use of an
extended front cover and high-powered red LED). The kit includes:
l16 mm optics mount
l16 mm lens
lManual lens cap (assembled)
lScrews
DM260-LENS-16
5

Accessory Product Number Illustration
IR 6.2 mm lens kit, 3-position with IR LED includes:
l6.2 mm optics mount
l6.2 mm lens (IR)
lStandard Infrared Light for 6.2mm (Risk Group Exempt
acc. IEC62471)
lManual lens cap (not assembled)
lScrews
DM280-KIT-IR-62
IR16 mm lens kit that includes:
l16 mm optics mount
l16 mm lens (IR)
lStandard Infrared Light for 16mm (Risk Group Exempt
acc. IEC62471)
lManual lens cap (assembled)
lScrews
DMA-KIT-IR-16
High Speed Liquid Lens Module (HSLL) to be used with 6.2 mm lens
or 16 mm lens
DMA-HSLL-280
6

Accessory Product Number Illustration
16 mm lens with ImageMax kit that includes:
l16 mm optics mount
l16 mm lens
lHigh Speed Liquid Lens Module (DMA-HSLL-280)
lHigh Powered red LED illumination (DM260-LED-RED-
HP) (Risk Group Exempt acc. IEC62471)
l2-LED half-polarized extended cover (DM260-LENS-
16CVR-P) (Risk Group Exempt acc. IEC62471)
DM280-KIT-IMGMAX
Blue bandpass filter DM150-BP470
Red bandpass filter DM150-BP635
7

Illumination
Accessory
Product
Number
Illustration
Red LED Light for 6.2 mm Lens (Risk Group Exempt acc. IEC 62471) DM150-
LED-RED
White LED Light for 6.2 mm Lens (Risk Group Exempt acc. IEC 62471) DM150-
LED-WHT
Blue LED Light for 6.2 mm Lens (Risk Group Exempt acc. IEC 62471) DM150-
LED-BLU
High-Powered Red LED Light for 16 mm Lens (Risk Group Exempt acc. IEC
62471) For maximum light power 24 V DC supply is recommended.
DM280-
LED-RED-
HP
High-Powered White LED Light for 16 mm Lens (Risk Group Exempt acc. IEC
62471)
DM280-
LED-WHT-
HP
8

Lens Covers
Accessory Product Number Illustration
Standard front cover. Use with a 6.2 mm lens only. DM280-CVR-62
Standard front cover, half-polarized. Use with a 6.2 mm lens only. DM280-LENS-62CVR-P
Standard front cover, fully-polarized. Use with a 6.2 mm lens only. DM280-LENS-62CVR-F
Extended front cover. Use with a 16 mm lens only. DM260-LENS-16CVR
Extended front cover, half-polarized. Use with a 16 mm lens only. DM260-LENS-16CVR-P
Extended front cover, fully-polarized. Use with a 16 mm lens only. DM260-LENS-16CVR-F
9

Cables
Note: Cables are sold separately.
Accessory Product Number Illustration
DM80-
USB
DM80-
PoE
Locked IP67 USB type C cable to USB type A
straight, 2.5 m
DMA-STCBLE-
IP65-25
✓
Locked IP67 USB type C cable to USB type A
straight 3.6 m
DMA-STCBLE-
IP65-36
✓
Locked USB type C cable to USB type A angled,
2.5 m
DMA-RTCBLE-
IP65-25
✓
Locked IP67 USB type C cable to USB type A
angled, 3.6 m
DMA-RTCBLE-
IP65-36
✓
Locked IP67 RJ50 to RJ45 PoE with flying leads,
straight, 2 m
CCB-PIO-RJ50-
2ST
✓
Locked IP67 RJ50 to RJ45 PoE with flying leads,
right angle, 2 m
CCB-PIO-RJ50-
2RA
✓
Locked IP67 USB-C to DB15, straight 0.5 m CCB-PIO-DB15-
05ST
✓
10

Accessory Product Number Illustration
DM80-
USB
DM80-
PoE
Locked IP67 USB-C to DB15, right angle, 0.5 m CCB-PIO-DB15-
05RA
✓
USB I/O Cable with flying leads, 2.0 m DM-USBIO-00
✓
RS-232 I/O Cable with flying leads, 2.5 m DM-RS232IO-00
✓
11

Mounting Brackets
Accessory Product Number Illustration
Universal mounting bracket DM100-UBRK-000
Pivot mounting bracket DM100-PIVOTM-01
Tilted angle pivot bracket DMBK-DMPIVOT-00
Logistics mounting bracket and plate kit DMA-BKT-LGS
Other Accessories
Accessory Product Number Illustration DM80-USB DM80-PoE
Sound Amplifier DM80-AMP
✓
12

DataMan 80 Series Systems
DataMan 80-USB Systems
Omni-directional
1D Code
1D Max with
Hotbars
High Speed
Decoding
2DMax -
Hard to read
2D codes
PowerGrid -
Damaged 2D
codes
Resolution
DM-80L
1D Codes
1440x1080
DM-80QL
1D Codes
DM-80S
1D/2D
Codes
DM-80Q
1D/2D
Codes
DM-80X
1D/2D
Codes
13

DataMan 80-PoE Systems
Omni-
directional
1D Code
1D Max
with
Hotbars
High Speed
Decoding
2DMax -
Hard to
read 2D
codes
PowerGrid
- Damaged
2D codes
Multi-
Reader
Sync
Resolution
DM-80L
1D Codes
1440x1080
DM-80QL
1D Codes
DM-80S
1D/2D
Codes
DM-80Q
1D/2D
Codes
DM-80X
1D/2D
Codes
14

Setting Up Your DataMan Reader
Read this section to learn how the reader connects to its standard components and
accessories.
Note:
lCables are sold separately.
lIf a standard component is missing or damaged, immediately contact
your Cognex Authorized Service Provider (ASP) or Cognex
Technical Support.
CAUTION:All cable connectors are keyed to fit the connectors on the reader.
Do not force the connections or damage may occur.
15

Reader Layout
DM80-USB Layout
Number Description
1 Illumination LEDs
2 LED aimers
3 ACTbutton
4 Power LED indicator
5 Train status/Trigger status LED indicator
6 Good/bad read LED indicator
7 Communication LED indicator
16

8 Error LED indicator
9 USB-C slot
17

DM80-PoE Layout
Number Description
1 Illumination LEDs
2 LED aimers
3 ACTbutton
4 Power LED indicator
5 Train status/Trigger status LED indicator
6 Good/bad read LED indicator
7 Communication LED indicator
8 Error LED indicator
9 Ethernet connector
18

Dimensions
The following sections list dimensions of the reader.
Note:
lDimensions are in millimeters and are for reference purposes only.
lAll specifications are for reference purposes only and can change
without notice.
DataMan 80-USB with 6.2 mm Lens
The following image shows the dimensions of DataMan 80, equipped with 6.2 mm
lens.
19

DataMan 80-USB with 6.2 mm Lens and Sound
Amplifier
The following image shows the dimensions of DataMan 80, equipped with 6.2 mm
lens and the Sound Amplifier attachment.
20