Cognex DataMan 580 Series User manual

DataMan®580 Series
Quick Reference Guide
2023 February 01
Revision: 23.1.0.5

Precautions
To reduce the risk of injury or equipment damage, observe the following precautions
when you install the Cognex product:
lConnectivity is possible through the following options:
l24 VDC (+/- 10%) output connection using a UL or NTRL listed
power supply
Any other voltage creates a risk of fire or shock and can damage the
components. Applicable national and local wiring standards and rules must
be followed.
lThis product is intended for industrial use in automated manufacturing or
similar applications.
lThe safety of any system incorporating this product is the responsibility of
the assembler of the system.
lDo not install Cognex products where they are exposed to environmental
hazards such as excessive heat, dust, moisture, humidity, impact, vibration,
corrosive substances, flammable substances, or static electricity.
lRoute cables and wires away from high-current wiring or high-voltage
power sources to reduce the risk of damage or malfunction from the
following causes: over-voltage, line noise, electrostatic discharge (ESD),
power surges, or other irregularities in the power supply.
lDo not expose the image sensor to laser light. Image sensors can be
damaged by direct, or reflected, laser light. If your application requires laser
light that might strike the image sensor, use a lens filter at the corresponding
laser wavelength. For suggestions, contact your local integrator or
application engineer.
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lThisproduct does not contain user-serviceable parts. Do not make
electrical or mechanical modifications to product components.
Unauthorized modifications can void your warranty.
lChanges or modifications not expressly approved by the party responsible
for regulatory compliance could void the user’s authority to operate the
equipment.
lInclude service loops with cable connections.
lEnsure that the cable bend radius begins at least six inches from the
connector. Cable shielding can be degraded or cables can be damaged or
wear out faster if a service loop or bend radius is tighter than 10X the cable
diameter.
lThisdevice should be used in accordance with the instructions in this
manual.
lAll specifications are for reference purposes only and can change without
notice.
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Symbols
The following symbols indicate safety precautions and supplemental information:
WARNING:This symbol indicates a hazard that could cause death, serious personal injury or electrical
shock.
CAUTION:This symbol indicates a hazard that could result in property damage.
Note: This symbol indicates additional information about a subject.
Tip: This symbol indicates suggestions and shortcuts that might not otherwise be apparent.
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Accessories
You can purchase the following components separately. For a list of options and
accessories, contact your local Cognex sales representative.
Kits
Kit Product Number Illustration
MVT Spares: 25 mm lens kit
l25 mm Cognex lens,
focused and 3D
calibrated
lLens cover
lDataMan 5809
DM5809QL-MVT13
DM5809X-MVT13
MVT Spares: 35 mm lens kit
l35 mm Cognex lens,
focused and 3D
calibrated
lLens cover
lDataMan 5809
DM5809QL-MVT10
DM5809X-MVT10
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Kit Product Number Illustration
DataMan 5809 with 16 mm lens kit
l16 mm Cognex lens,
user-specified focus
distance, 3D calibrated
lLens cover
lDataMan 5809
Contact a Cognex sales representative for
custom DataMan 5809 configurations.
DataMan 5809 with 25 mm lens kit
l25 mm Cognex lens,
user-specified focus
distance, 3D calibrated
lLens cover
lDataMan 5809
DataMan 5809 with 35 mm lens kit
l35 mm Cognex lens,
user-specified focus
distance, 3D calibrated
lLens cover
lDataMan 5809
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Cables
Note: Cables are sold separately.
Accessory Product Number Illustration
Ethernet Cable, X-coded M12-8 to RJ-
45
CCB-84901-2001-xx (straight, xx specifies length: 2m,
5m, 10m, 15m, 30m)
Ethernet Cable, X-coded M12-8 to RJ-
45
CCB-84901-2002-xx (right-angled, xx specifies length:
2m, 5m, 10m)
Ethernet Cable, Robotic X-Coded M12-
8 to RJ-45
CCB-84901-2RBT-xx (straight, xx specifies length: 2m,
5m, 10m)
X-Coded to A-Coded Ethernet cable
adapter, 0.5 m
CCB-M12X8MS-XCAC
Power and I/O Extension Cable, M12-
12 to M12-12
CKR-200-CBL-EXT
Power and I/O Breakout Cable, M12-12
to Flying Lead
CCB-M12x12Fy-05 (y = straight/angled, xx specifies
length)
Power and I/O Breakout Cable, M12-12
to Flying Lead
CCBL-05-01
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Accessory Product Number Illustration
Power and I/O Breakout Cable, M12-12
to Flying Lead
CCB-PWRIO- xx (straight, xx specifies length: 5m,
10m, 15m)
Power and I/O Breakout Cable, M12-12
to Flying Lead
CCB-PWRIO-xxR (right-angled, xx specifies length:
5m, 10m, 15m)
Mounting Brackets
Accessory Product Number Illustration
Flat Bracket DMBK-FLAT-580
Pivot Bracket DMBK-PIVOT-580
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DataMan 580 Systems
Code Reading Multi-Reader Sync Resolution
DM5809-QL Omnidirectional 1D Codes 4096 x 2160
DM5809-X Omnidirectional 1D/2D Codes
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Setting Up Your DataMan Reader
Read thissection to learn how the reader connects to its standard components and
accessories.
Note:
lCables are sold separately.
lIf a standard component is missing or damaged, immediately contact
your Cognex Authorized Service Provider (ASP) or Cognex
Technical Support.
CAUTION:All cable connectors are keyed to fit the connectors on the reader.
Do not force the connections or damage may occur.
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Reader Layout
The image and table below shows the elements of the reader.
Number Description
1 Power I/O Breakout cable connector
2 Ethernet connector 0 (default interface)
3 USB-C slot (with plastic cover)
4 Ethernet connector 1
5 Light connector
6 Connector orientation locking screw
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The following image and table shows the buttons and LEDs.
Number Description
7 Trigger button
8 Power LED indicator
9 Train status LED indicator
10 Ethernet 0 status LED
11 Ethernet 1 status LED
12 Error LED indicator
13 USB-C status LED
14 Tune button
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Dimensions
The following sections list dimensions of the reader.
Note:
lDimensions are in millimeters and are for reference purposes only.
lAll specifications are for reference purposes only and can change
without notice.
DataMan 580 Dimensions
The following images show the dimensions of DataMan 580.
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Field of View and Distance
Thissection discusses the Field of View (FoV) values for 16 mm, 25 mm, and 35 mm
lenses.
DataMan 580 Readers with 16 mm lens
The following table lists the FoV values of a DataMan 5809 with 16 mm lens:
Working Distance in mm Horizontal FoV in mm Vertical FoV in mm
Z1= 900 X1= 640 Y1= 335
Z2= 1200 X2= 850 Y2= 450
Z3= 1600 X3= 1135 Y3= 600
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DataMan 580 Readers with 25 mm Lens
The following table lists the FoV values of a DataMan 5809 with 25 mm lens:
Working Distance in mm Horizontal FoV in mm Vertical FoV in mm
Z1= 1700 X1= 770 Y1= 405
Z2= 2100 X2= 950 Y2= 500
Z3= 2500 X3= 1130 Y3= 595
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DataMan 580 Readers with 35 mm Lens
The following table lists the FoV values of a DataMan 5809 with 35 mm lens:
Working distance in mm Horizontal FoV in mm Vertical FoV in mm
Z1= 1800 X1= 575 Y1= 300
Z2= 2400 X2= 770 Y2= 405
Z3= 2700 X3= 865 Y3= 460
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Mounting the Reader
The reader provides mounting holes for attachment to a mounting surface.
CAUTION:The reader has to be grounded, either by mounting the reader to
a fixture that iselectrically grounded or by attaching a wire from the reader’s
mounting fixture to frame ground or Earth ground. If a ground wire is used, it
has to be attached to one of the mounting points on the bottom plate of the
reader and not to the mounting points on the front of the reader.
Note:
Mounting the reader at a slight angle (15°) reduces reflections and improves
performance.
Mounting with Pivot Bracket
The mounting kit includes:
l1x DataMan 580 pivot bracket camera side
l1x DataMan 580 pivot bracket frame side
l2x threaded dowel pins
l4x M6X16 screws
l2x M6X12 screws
l2x M8X16 screws
l2x M8 flat washers
l2x M8 split lock washers
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l6x M6 flat washers
l6x M6 split lock washers
Assembly Instructions
1. Align the frame side pivot bracket with the frame. Place an M8 flat washer
and an M8 split lock washer on each of the frame mounting holes. Put the
M8 flat washers first. Insert the two M8x16 screws into the frame mounting
holes. Screw the bracket to the frame using an 8 mm hex wrench.
Note: The symbolson each side of the bracket show the orientation
of the reader after the assembly, and the angles where you can point
the reader.
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2. Insert the two M4 threaded dowel pins into the smallbracket mounting holes
on the reader. Use a flat screw driver to tighten them. Align the holes on the
pivot bracket with the dowel pins and bracket mounting holes on the reader.
3. Place the four M6 flat washers and the four M6 split lock washers, one on
each of the device mounting holes. The M6 flat washers go first. Insert the
four M6X16 screws into the bracket mounting holes. Use a 6 mm hex
wrench to tighten them.
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