Cognex In-Sight 2000 Series User manual

In-Sight®2000 Series
Vision Sensor
Reference Guide
09/26/2017
Version: 5.5.0.44

Legal Notices
The software described in this document is furnished under license, and may be used or copied only in accordance with
the terms of such license and with the inclusion of the copyright notice shown on this page. Neither the software, this
document, nor any copies thereof may be provided to, or otherwise made available to, anyone other than the licensee.
Title to, and ownership of, this software remains with Cognex Corporation or its licensor. Cognex Corporation assumes
no responsibility for the use or reliability of its software on equipment that is not supplied by Cognex Corporation.
Cognex Corporation makes no warranties, either express or implied, regarding the described software, its
merchantability, non-infringement or its fitness for any particular purpose.
The information in this document is subject to change without notice and should not be construed as a commitment by
Cognex Corporation. Cognex Corporation is not responsible for any errors that may be present in either this document or
the associated software.
Companies, names, and data used in examples herein are fictitious unless otherwise noted. No part of this document
may be reproduced or transmitted in any form or by any means, electronic or mechanical, for any purpose, nor
transferred to any other media or language without the written permission of Cognex Corporation.
Copyright © 2017. Cognex Corporation. All Rights Reserved.
Portions of the hardware and software provided by Cognex may be covered by one or more U.S. and foreign patents, as
well as pending U.S. and foreign patents listed on the Cognex web site at: http://www.cognex.com/patents.
The following are registered trademarks of Cognex Corporation:
Cognex, 2DMAX, Advantage, AlignPlus, Assemblyplus, CheckitwithChecker, Checker, CognexVisionforIndustry,
CognexVSOC, CVL, DataMan, DisplayInspect, DVT, EasyBuilder, Hotbars, IDMax, In-Sight, LaserKiller, MVS-8000,
OmniView, PatFind, PatFlex, PatInspect, PatMax, PatQuick, SensorView, SmartView, SmartAdvisor, SmartLearn,
UltraLight, VisionSolutions, VisionPro, VisionView
The following are trademarks of Cognex Corporation:
The Cognex logo, 1DMax, 3D-Locate, 3DMax, BGAII, CheckPoint, CognexVSoC, CVC-1000, FFD, iLearn, In-Sight
(design insignia with cross-hairs), In-Sight2000, InspectEdge, Inspection Designer, MVS, NotchMax, OCRMax,
PatMaxRedLine, ProofRead, SmartSync, ProfilePlus, SmartDisplay, SmartSystem, SMD4, VisiFlex, Xpand
Other product and company trademarks identified herein are the trademarks of their respective owners.
2
Legal Notices

Regulations/Conformity
Safety and Regulatory
Manufacturer Cognex Corporation
One Vision Drive
Natick, MA 01760 USA
European
Compliance
In-Sight 2000 Series Vision Sensor: Regulatory Model R00039
In-Sight 2000 Mini Series Vision Sensor: Regulatory Model 1ABD
CAUTION:This is a class A product. In a domestic environment this product may cause radio
interference in which case the user may be required to take adequate measures.
The CE mark on the product indicates that the system has been tested to and conforms with the
provisions noted within the 2014/30/EU Electromagnetic Compatibility Directive and the 2011/65/EU
RoHS Directive. For further information, please refer to the Cognex online support site:
http://www.cognex.com/Support or contact: Cognex Corporation, One Vision Drive Natick, MA 01760
USA. Cognex Corporation shall not be liable for use of our product with equipment (i.e., power supplies,
personal computers, etc.) that is not CE marked.
FCC Class A
Compliance
Statement
FCC Part 15, Class A
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:
(1) this device may not cause harmful interference; and (2) this device must accept any interference
received, including interference that may cause undesired operation. This equipment generates, uses,
and can radiate radio frequency energy and, if not installed and used in accordance with the instruction
manual, may cause harmful interference to radio communications. Operation of this equipment in a
residential area is likely to cause harmful interference in which case the user will be required to correct
the interference at their own expense.
KCC MSIP-REM-CGX-IS2000
MSIP-REM-CGX-DM260
Canadian
EMC
Compliance
This Class A digital apparatus complies with Canadian ICES-003. Cet appareil numérique de la classe
A est conforme à la norme NMB-003 du Canada.
UL and CUL
NRTL
Statement
UL 60950-1, 2nd Edition, 2014-10-14
CAN/CSA C22.2 No. 60950-1-07, 2nd Edition, 2014-10
3
Regulations/Conformity

China RoHS
Hazardous Substances 有害物质
Part Name
部件名称
Lead (Pb)
铅
Mercury (Hg)
汞
Cadmium
(Cd)
镉
Hexavalent
Chromium
(Cr (VI))
六价铬
Polybrominated
biphenyls (PBB)
多溴联苯
Polybrominated
diphenyl ethers (PBDE)
多溴二苯醚
Regulatory
Model R00039
Regulatory
Model 1ABD
X O O O O O
This table is prepared in accordance with the provisions of SJ/T 11364.
这个标签是根据SJ / T 11364 的规定准备的。
O: Indicates that said hazardous substance contained in all of the homogeneous materials for this part is below the limit
requirement of GB / T26572 - 2011.
表示本部件所有均质材料中含有的有害物质低于GB / T26572 - 2011 的限量要求。
X: Indicates that said hazardous substance contained in at least one of the homogeneous materials used for this part is
above the limit requirement of GB / T26572 - 2011.
表示用于本部件的至少一种均质材料中所含的危害物质超过GB / T26572 - 2011 的限制要求。
For European Community Users
Cognex complies with Directive 2012/19/EU OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL of 4 July 2012
on waste electrical and electronic equipment (WEEE).
This product has required the extraction and use of natural resources for its production. It may contain hazardous
substances that could impact health and the environment, if not properly disposed.
In order to avoid the dissemination of those substances in our environment and to diminish the pressure on the natural
resources, we encourage you to use the appropriate take-back systems for product disposal. Those systems will reuse or
recycle most of the materials of the product you are disposing in a sound way.
The crossed out wheeled bin symbol informs you that the product should not be disposed of along with municipal
waste and invites you to use the appropriate separate take-back systems for product disposal.
If you need more information on the collection, reuse, and recycling systems, please contact your local or regional waste
administration.
You may also contact your supplier for more information on the environmental performance of this product.
4
Regulations/Conformity

Precautions
Observe these precautions when installing the Cognex product, to reduce the risk of injury or equipment damage:
lThis device requires the use of a UL or NRTL listed power supply rated and marked as an Limited Power Source
(LPS) or NEC Class 2.
lTo reduce the risk of damage or malfunction due to over-voltage, line noise, electrostatic discharge (ESD), power
surges, or other irregularities in the power supply, route all cables and wires away from high-voltage power
sources.
lDo not install Cognex products where they are directly exposed to environmental hazards such as excessive
heat, dust, moisture, humidity, impact, vibration, corrosive substances, flammable substances, or static electricity.
lDo not expose the image sensor to laser light; image sensors can be damaged by direct, or reflected, laser light.
If your application requires the use of laser light that may strike the image sensor, a lens filter at the
corresponding laser's wavelength is recommended. Contact your local integrator or application engineer for
suggestions.
lChanges or modifications not expressly approved by the party responsible for regulatory compliance could void
the user’s authority to operate the equipment.
lCable shielding can be degraded or cables can be damaged or wear out more quickly if a service loop or bend
radius is tighter than 10X the cable diameter. The bend radius must begin at least six inches from the connector.
lThis device is a business-use (Class A) EMC-compliant device. The seller and user are advised to be aware of
this fact. This device is intended for use in areas outside the home.
lThis device should be used in accordance with the instructions in this manual.
lApplicable national and local wiring standards and rules must be followed.
lAll specifications are for reference purpose only and may be changed without notice.
5
Precautions

Symbols
The following symbols indicate safety precautions and supplemental information.
WARNING:This symbol indicates the presence of a hazard that could result in death, serious personal injury or
electrical shock.
CAUTION:This symbol indicates the presence of a hazard that could result in property damage.
Note: Notes provide supplemental information about a subject.
Tip: Tips provide helpful suggestions and shortcuts that may not otherwise be apparent.
6
Symbols

Table of Contents
Legal Notices 2
Regulations/Conformity 3
China RoHS 4
For European Community Users 4
Precautions 5
Symbols 6
Table of Contents 7
Introduction 9
Support 9
Standard Components 9
Options and Accessories 10
In-Sight 2000 Vision Sensor Lenses, Lights, Filters and Light Cover 10
In-Sight 2000 Mini Vision Sensor Lights, Filters and Light Cover 11
Cables 12
PowerSupplies 12
Mounting Brackets 12
I/OModules 13
Connectors and Indicators 14
Installation 15
Install the In-Sight 2000 Vision Sensor 15
Set the Focus Position 15
Mount the Vision Sensor 16
In-Sight 2000 Mounting Configuration 17
Replace the M12 Lens 19
Install the Lens Filter Accessory 21
Replace the LED Ring Light 23
Install the In-Sight 2000 Mini Vision Sensor 25
Mount the In-Sight 2000 Mini Vision Sensor 25
In-Sight 2000 Mini Mounting Configuration 26
Replace the LED Light 28
Install the Lens Filter 30
Working Distance and Field of View 32
In-Sight 2000 Vision Sensor 32
In-Sight 2000 Mini Vision Sensor 34
Connect the Ethernet Cable 36
Connect the Breakout Cable 36
Connect the CIO-1400 I/O Expansion Module (Optional) 37
Specifications 39
In-Sight 2000 Vision Sensor Specifications 39
In-Sight 2000 Mini Vision Sensor Specifications 41
Acquisition Trigger 43
General-Purpose Input 44
High-Speed Outputs 45
High-Speed Output Wiring 46
7
Table of Contents

Breakout Cable Specifications 47
Ethernet Cable Specifications 48
I/O Module Cable Specifications 49
In-Sight 2000 Vision Sensor Dimensions 50
In-Sight 2000 Mini Vision Sensor Dimensions (With 6.2mm Lens) 51
In-Sight 2000 Mini Vision Sensor Dimensions (With 16mm Lens) 52
Cleaning/Maintenance 53
Clean the Vision Sensor Housing 53
Clean the Vision Sensor Image Sensor Window 53
Clean the Vision Sensor Lens Cover 53
8
Table of Contents

Introduction
The In-Sight®2000 is a compact, network-ready, stand-alone machine vision sensor used for automated inspection and
measurement applications on the factory floor. All models can be easily programmed remotely over a network using an
intuitive user interface.
Support
Resources available to assist you in using the vision sensor:
lThe In-Sight®Explorer Help and EasyBuilder Help files, provided with In-Sight Explorer software.
lThe In-Sight online support site: http://www.cognex.com/Support/InSight.
Standard Components
Note:
lCables are sold separately.
lSome vision sensor models are shipped without LED light and lens.
lIf any of the standard components appear to be missing or damaged, immediately contact your Cognex
Authorized Service Provider (ASP) or Cognex Technical Support.
Product Components
In-Sight 2000 Vision
Sensor
1. Optics module, featuring high brightness white LED ring
light and 8mm lens
2. Main module, including sensor and CPU
3. I/O connector module
In-Sight 2000 Mini Vision
Sensor
1. Optics module, featuring white LED light and liquid lens
with auto-focus capability
2. Main module, including sensor and CPU
3. I/O connector module
9
Introduction

Options and Accessories
In-Sight 2000 Vision Sensor Lenses, Lights, Filters and Light Cover
Lens Options
Lens, M12, 3.6mm (LM12-03-01)
Lens, M12, 6 mm (LM12-06-01)
Lens, M12, 8 mm (LM12-08-01)
Lens, M12, 12 mm (LM12-12-01)
Lens, M12, 16 mm (LM12-16-01)
Lens, M12, 25 mm (LM12-25-01)
Lens Spacer, M12, 16 mm (LM12-SPACER-16-0)
Lens Spacer, M12, 25 mm (LM12-SPACER-25-01)
Lights
High Brightness Red LED Ring Light (IFS-2000-HBRING-RD)
High Brightness White LED Ring Light (IFS-2000-HBRING-WH)
High Brightness Blue LED Ring Light (IFS-2000-HBRING-BL)
High Brightness Near Infrared LED Ring Light (IFS-2000-HBRING-IR)
Filters and Light Cover
Red Bandpass Filter, 635nm (IMRF-2000-BP635)
Blue Bandpass Filter, 470nm (IMBF-2000-BP470)
IR Bandpass Filter, 850nm (IMIF-2000-BP850)
Polarizer Cover (IMPF-2000-POLAR)
10
Introduction

Replacement Ring Light Cover (IFS-2000-HBRING-CV)
Ring Light Clear Cover (IFS-2000-HBRING-CC)
In-Sight 2000 Mini Vision Sensor Lights, Filters and Light Cover
Lights
Red LED Light for 6.2 mm Lens (DM150-LED-RED)
White LED Light for 6.2 mm Lens (DM150-LED-WHT)
Blue LED Light for 6.2 mm Lens (DM150-LED-BLU)
High Powered Red LED Light for 16 mm Lens (DM260-LED-RED-HP)
High Powered White LED Light for 16 mm Lens (DM260-LED-WHT-HP)
Filters and Light Cover
Blue Bandpass Filter (DM150-BP470)
Red Bandpass Filter (DM150-BP635)
Clear Lens Cover for 6.2 mm Lens (DM150-CVR-CLR)
Clear Lens Cover for 6.2 mm Lens,ESD safe (DM150-CVR-ESD)
Polarized Front Cover for 6.2 mm Lens (DM260-LENS-62CVR-F)
Extended Lens Cover for 16 mm Lens, Un-polarized (DM260-LENS-16CVR)
Extended Lens Cover for 16 mm Lens, Half-polarized (DM260-LENS-16CVR-P)
Extended Lens Cover for 16 mm Lens, Fully polarized (DM260-LENS-16CVR-F)
11
Introduction

Cables
Breakout Cable/5M/M12-12 to Flying Lead (CCB-PWRIO-05)
Breakout Cable/10M/M12-12 to Flying Lead (CCB-PWRIO-10)
Breakout Cable/15M/M12-12 to Flying Lead (CCB-PWRIO-15)
Ethernet Cable/2M/M12-8 X-Coded to RJ-45 (CCB-84901-2001-02)
Ethernet Cable/5M/M12-8 X-Coded to RJ-45 (CCB-84901-2001-05)
Ethernet Cable/10M/M12-8 X-Coded to RJ-45 (CCB-84901-2001-10)
Ethernet Cable/15M/M12-8 X-Coded to RJ-45 (CCB-84901-2001-15)
Ethernet Cable/30M/M12-8 X-Coded to RJ-45 (CCB-84901-2001-30)
PowerSupplies
Cognex 24VDC Power Supply (ACC-24I)
North America Power Cord (CBLI-24VDUS)
Japan Power Cord (CBLI-24VDJP)
United Kingdom Power Cord (CBLI-24VDUK )
Europe Power Cord (CBLI-24VDEU)
Mounting Brackets
Universal mounting bracket (DM100-UBRK-000)
Pivot mounting bracket (DM100-PIVOTM-00)
Flat Surface Mounting Plate Adapter (BKT-2000-ADAPT-00)
12
Introduction

I/OModules
In-Sight CIO-1400 I/O Expansion Module (CIO-1400)1
1The CIO-1400 I/O expansion module only supports In-Sight 2000 series vision sensors with firmware version 5.3.0 and higher.
13
Introduction

Connectors and Indicators
Connector Function
Ethernet
connector (left)
Connects the Ethernet cable. For more information, refer to Ethernet Cable Specifications on
page48.
Power, I/O and
RS-232
connector (right)
Connects the Breakout cable, which provides connections to an external power supply, the
acquisition trigger input, general-purpose inputs, high-speed outputs, and RS-232 serial
communications. For more information, refer to Breakout Cable Specifications on page47.
Alternately, this connector is used to attach the I/O Module cable to a compatible In-Sight I/O module,
which adds general-purpose discrete I/O. For more information, refer to I/O Module Cable
Specifications on page49.
Indicator Function
Power LED The green LED illuminates to indicate that the vision sensor is powered on.
Status LED Yellow when active. User-configurable (LED 5 Yellow).
Pass/Fail LED Green (pass) or red (fail) when active. User configurable (LED 4 Green/LED 4 Red).
Network LED The yellow LED flashes to indicate network activity.
Error LED Red when active.
Trigger button Manually triggers an image acquisition when the vision sensor is either:
lOnline and the Trigger type is configured as Manual
lOffline
Tune button Unsupported.
14
Introduction

Installation
This section describes the connection of the vision sensor to its standard components and accessories. For a complete
list of options and accessories, contact your Cognex sales representative.
Note:
lCables are sold separately.
lIf any of the standard components appear to be missing or damaged, immediately contact your Cognex
Authorized Service Provider (ASP) or Cognex Technical Support.
CAUTION:All cable connectors are “keyed” to fit the connectors on the vision sensor; do not force the connections
or damage may occur.
Install the In-Sight 2000 Vision Sensor
Set the Focus Position
Adjust the focus on the back of the light module. Turn the screw clockwise to focus at a shorter distance, and counter-
clockwise to focus at a longer distance.
15
Installation

Mount the Vision Sensor
Mounting the vision sensor at a slight angle (15°) can reduce reflections and improve reader performance.
In-line Configuration
Use the universal mounting bracket (BKT-2000-UNIV-000) with the mounting holes on the I/O connector module.
Right-Angle Configuration
16
Installation

In-Sight 2000 Mounting Configuration
Perform the following steps to change between in-line and right-angle configuration.
Note: Switching between in-line and right-angle configuration is recommended only up to 10 times in the lifetime of
the vision sensor.
WARNING:Make sure that no electrostatic charges are applied to the PCB (e.g. wear ESD shoes). If the main
module is separated from the I/O connector module, make sure to reassemble them correctly. Otherwise, the IP
rating can be compromised.
1. Verify that the 24VDC power supply being used is unplugged and not receiving power.
2. Carefully remove the screw covers, threaded nuts and washers.
3. Detach the main module and the I/O connector module by firmly pulling them apart.
4. Change the orientation.
17
Installation

5. Reattach the I/O connector module to the main module.
6. Reinstall the washers and loosely fasten the modules together with the two T10 cap nuts, but do not tighten.
7. After each cap nut has been fastened, torque to 0.12 Nm (1.06 in-lb) and reinstall the screw covers.
Note: There are unique left and right screw covers. Make sure to attach them correctly.
8. Restore power to the 24VDC power supply and turn it on if necessary.
18
Installation

Replace the M12 Lens
1. Verify that the 24VDC power supply being used is unplugged and not receiving power.
2. Remove the four screws and the front cover from the optics module.
3. Move the lens to the furthest out position by turning the screw on the back of the light module clockwise.
4. Using your fingers, turn the lens counter-clockwise to remove the lens.
19
Installation

5. Insert the new lens and using your fingers, turn it clockwise to tighten the lens.
6. Reattach the front cover. Tighten all four screws using a torque wrench; the maximum torque is 0.2 Nm (1.77 in-
lb).
7. Restore power to the 24VDC power supply and turn it on if necessary.
20
Installation