Comeup Easylift EL-300 User manual

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Easylift
Portablecompacthoist
Thank you for purchasing a Easylift hoist. This manual covers operation
and maintenance of the Easylift hoist. All information in this publication is based on the
latest production information available at the time of printing.
General Safety Precautions
The Easylift hoist has been designed to give safe and dependable service if operated
according to the instructions. Please read and understand this manual before installation
and operation of the compact multipurpose & portable hoist.
Follow these general safety precautions:
Before operating the Easylift hoist, the operator must understand and comply
with the requirements of the law concerned.
Confirm that the Easylift hoist complies with the using conditions.
Keep the Easylift hoist secure strongly.
Don't use unsuitable pulleys or accessories concerned.
Don't use unsuitable wire rope in construction, strength or having any defects.
Pay attention to the grounding, it provides a path of least resistance for electric current to
reduce the risk of shock.
Check the hoist for smooth operation without load before loading operation.
1.The Easylift hoist is not to be used to life, support or otherwise transport personnel.
2.The owner and/or the operator shall have an understandin
g
of these operatin
g
instructions and the warning before operating the Easylift hoist. Failure to follow these
warnings may result in loss of load, damage to the hoist, property damage, personal, or
fatal injury.
3.The owner shall retain this manual for further reference to important warnin
g
s,
installation, operating and maintenance instructions.
4.Hoist operators shall be trained to be aware of potential malfunctions of the equipment
that require adjustment or repair, and to be instructed to stop operation.
5.Hoist operators shall be trained in proper rigging procedures for the attachment of load
to the hoist hook
WARNING

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I. Environmental Precaution
WARNING
●The following environmental conditions may result in the possible causes of
Easylift hoist trouble
• Low temperature below -10℃, high
temperature above 40℃or humidity above
90% conditions.
※Cause malfunction of spare parts
•In an organic chemistry or explosive power
conditions.
※Cause explosion
• In heavy acid or salty conditions.
• In the rain or snow condition.
※Cause rust or short circuit
※Cause malfunction of spare parts
• In a heavy general powder conditions.
※Cause malfunction of performances
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II. Handling Precaution
Only trained personnel can operate the Easylift hoist.
To prevent the risk of electric shock, the power plug must be plugged into a matching outlet and
grounded in good condition.
Never try to lift a load higher than the rated capacity.
Never hitch a ride on the hook, sling or load being moving.
Easylift hoist are not to be used for lifting or lowering people.
Don’t work, walk or stand under an operating hoist.
Always remain in control. Never neglect the Easylift hoist while actually hosting a load.
Never gravitate a load free.
Be sure to lift a load vertically.
Prior to starting of use, carry out the daily checking without fail, and after confirming the safety of
function.
If having a counter rotation incurred, make sure to correct its rotation direction.
Prior to lift. Make sure to have a precise performance of brake. If any malfunction of brake
happened, stop the operation immediately.
When load suspended in air, it will not allow to be welding.
Load wire rope must be kept clean. If they are dirty, they should only be cleaned with a neutral
detergent. Do not use organic solvents.
Load Easylift hoist any remarkable wears and elongations shall be removed or replaced
immediately.
If the gearbox produces harsh noise or severe concussion, stop operating the Easylift hoist
immediately.
The operating Easylift hoist must not exceed its intermittent rated time of ED% and the highest
number of operation per hour.
Be sure to fix a rope in the center of weight hook.
When operating with a Easylift hoist, do not drag the load laterally.
Before the Easylift hoist is operated, be sure to check the load equally and close to the center to
achieve the balance of load.
Avoid splashing water to the motor and control box.
Be sure to have a steady and accurate pendant switch operation and avoid operate excessive
inching.

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III. Major Specifications
 Machine Type
Model EL-300 EL-500 EL-1000
Duty Cycle 10% ED with at 100%of rated load
Motor Output 500W 800W
Voltage 200~240V
A
C, single phase
Lifting Load 300 kg 500 kg 1000 kg
Gear Ratio 235.5:1
Line Speed 6.0 m/min 4.8 m/min 2.4 m/min
Full capacity
continuous lifting 30M 15M
Brake brakes for mechanical ratchet pawls and motor dynamic brake
Wire Rope Standard with A7x19,Ø6.3mm x 15 M
Switch Cord 10m with emergency stop
Protection Overload Protector (manual reset)
 Major Dimensions
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 Determination of the FEM Classification
Load
Spectrum State of Loading Cubic Mean
Value
Average Daily
Operating Time
in hours
Calculated Total
Operating Time
in hours
Light
Occasional full load;
Usually light load; Small
fixed load
k ≦ 0.5 2 ≦ 3,200
Medium
Occasional full load;
Usually light load;
Average fixed load
0.5＜k≦ 0.63 1 ≦ 1,600
Heavy
Repetitive full load;
Usually average load;
Heavy fixed load
0.63＜k≦ 0.8 0.5 ≦ 800
Very
Heavy
Usually almost full load;
Very heavy fixed load 0.8＜k≦ 1 0.25 ≦ 400
 Rated Percentage Duty Cycle (%ED)
The service life of the product is significantly dependent on the frequency at which it is operated.
To ensure long service life, operate the hoist within its rated percentage duty cycle (%ED).
The rated percentage duty cycle (%ED) is expressed by the duty factor (%ED) obtained at the
rated voltage and the frequency at 63% of the rated load.
(liftingtime+loweringtime)
Percentage duty cycle (%ED)＝------------------------------------------------------------------ X 100 (%)
(DutyFactor) (liftingtime+idletime+loweringtime+idletime)
The maximum startup frequency represents the frequency of startup operations per hours,
including inching operations. The rated speed, which indicates the average speed of winding up
or down at a rated load. A cycle is limited at 10 minutes at most.

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 Carrying and installing method
1. Do not install this host except those hoist professional knowledge.
2. The Easylift hoist designed to be hanged or mounted on a firm or stable bar or enough to
support the structure of the Easylift hoist and the hanging object.
3. When hanging the Easylift hoist, please hold the handle and lift it up. Hook the hook behind the
steel bar and release the hand. And then hook the safety hook to make sure it is correctly
hooked before use.
4. When hanging, do not allow the body or load to be caught by any construction of frame, or
other obstruction. Be sure to lock the hanger for extra safety.
5. Do not use the safety hook as the load for lifting.
IV. Working Method
 Power Lead and switch cord Sections
The Easylift hoist is supplied with a power lead of 1.5 mm2x 3C x 3m power lead. Swtich cord is
1.25 mm2x 6C x 10 m. The power lead and switch cord cannot be longer than 20meter, if the
power lead and switch is too long, the voltage will drop, the hoist will not exhibit its rated capacity.
Please use a bigger section of power lead or a magnetic contactor as indirect control.
 Grounding
To prevent the risk of electric shock, the power lead must be plugged into a matching outlet and
grounded in good condition.
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 Wire rope installation
．EL-300/500, Insert the wire rope from point A, along with drum and exit from point B
．EL-1000．Insert the wire rope from point A, along with drum, exit from point B and insert the wire
rope into pulley and exit from point C, going through point D, and finally fixed the wire rope with
wire rope clip.
 Wire Rope end
a. wire rope clip
Use the enclosed wire rope clip, and fastened tightly as shown in the below picture.
b. Fixing the tail of stop sleeve:
Fix the tail of the wire rope to the steel cube with sleeving.
The thickness of the steel must be greater than 10 mm after sleeving.
Remove extra wire rope from the stop sleeve end by grinding.
Caution !
There is 0.5M red paint at the tail of the wire rope. Please pay attention whileoperate the hoist to
avoid damage.

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V. Repair, inspection and troubleshooting
 Carbon Brush Replacement
WARNING
Clean the accumulated powder of carbon brush periodically to ascertain the insulation
resistance up to 1MΩ.
It is essential to check the carbon brush periodically. If its length is left less than 7.5 mm (original
16.5mm) resulting from wear, it is absolute necessary to replace carbon brush immediately.
When replacing the carbon brush, both carbon brushes must be replaced at the same time.
Use standard carbon brushes to ensure the quality and performance of Easylift hoist.
 Lubrication
For Gear Box
All the gears are permanently lubricated during assembly. Under normal circumstances, the user does
not need to do lubrication again. However, when the gearbox is disassembled for repair or component
replacement, please use HT-740-0 grease or the same grade of lubricant for equal replenishment.。
For Brake Assembly
All moving parts in the hoist are permanently lubricated at the time of assembly. Under normal
conditions factory lubrication will suffice. The lubricant for brake base shall be filled Shell GADUS S2
V220 0 after repair or disassembly.
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BrakingAdjustment
Braking device is design by mechanic ratchet pawls to provide instant and safe operation. The
brake distance from the time of braking until stopping completely should be within 1.5% of wire
rope length to the wound in during 1 minute.
Owing to the wire rope speed on no load is 1.3 times faster than that on rated load, the brake
distance on no load will be longer, but still within 1.5% of wire rope length.
It is highly recommended that any adjustments are carried out by a qualified technician at an
authorized service centre.
Brake adjustment procedures.
Step1. Remove retaining ring and spring pin and fix plate.
Step2. Tighten brake shaft and brake gear clockwise until holding to the ratchet.
Step3. Find the closed pole between spring pins and fit plate (one between four selections), then
put the fix plate onto the square hole of brake shaft.
Step4. Insert spring pins and lock retaining ring.
Reassembly
Once the Easylift hoist is reassembled, proceed as follows:
Use the Easylift hoist without a load to see that it is properly assembled.
Check that it is not making excessive noise.
When no problems are detected, insert the rope.
Replacing parts and components
Important! Through daily and periodic checks, replace parts or components whose useful life has
been reached or exceeded with new parts, in accordance with maintenance instructions.

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Wire Rope
Attention !
Conditions and limits of rope use:
Less than 10% of the elementary strands are broken following twisting (1 step).
The diameter of the wire rope must be reduced by less than 7%.
There must be no bends (folded or twisted rope) or corrosion.
When the wire rope is replaced, fix the end with a stop sleeve.
The stop sleeve (fixed to one end of the rope to prevent the rope and load slipping off the pulley
due to an excessive load) must be complete, without damage, and there must be no risk of the
wire rope sliding or becoming separated from it.
Pulley
Wear in the pulley groove is caused by the wire rope, so the wire rope must also be inspected.
Methods for recognizing the limit values for the pulley groove with the naked eye:
1. After production and heat treatment, the surface of the pulley groove is coated with electric black.
2. When holding the load, the electric black coating becomes worn away to the point when the wire
rope no longer moves at the bottom of the groove.
3. When the equipment is used continuously, the score line moves to the bottom of the groove.
4. There are two reasons for this:
The wire rope diameter is reduced: the wire rope is worn and must be replaced.
The pulley groove is worn: if a new rope touches the bottom of the groove, it is time to replace
the pulley.
※Worn wire rope touching the bottom of pulley groove.
1. Replace the wire rope.
2. Mark the groove with an indelible marker.
※New wire rope touching the bottom of the pulley groove.
1. Replace the pulley.
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Checking
Classification of checks
Checking Item Checking Method Checking Reference
Daily Periodical
One
month Three month One yea
r
◎ Marking Label and the like Visual Existence of label
◎ Easylift
hoist Exterior Visual No cracks, breaks or significant deformation
◎ Installation Functional operating
mechanisms Visual To be properly adjusted and free from unusual sounds when operation
◎
Control/
Switch
Working Function Reasonable actuation
◎ Housing Visual To be free from cracks
◎ Wiring Visual To be free from remarkable loose or
damaged
◎ Cord Visual, electricity To be free from exposure of
conductive wire
◎
Motor
Condition
of insulation
Measure with
resistance tester 1MΩmin
◎ Staining damage Decomposition
chec
k
To be free from abnormalities
◎
Gear
Damage , wearing Decomposition
check
To be free from remarkable wear and
damage
◎ Lubrication condition Lubricating Have an abnormal sound to be
opened and checked
◎
Drum Exterior Visual No wear or corrosion
◎
wire rope
Broken strands Visual, measuring Less than 10%
◎ Wear Visual, measuring Less than 7% diameter reduction
◎ Deforming or
corrosion Visual Existence of abnormalities
◎ stop sleeve Visual It must be solidly fixed to the end of
the wire rope
◎
Hook
Housing and
mechanical
components
Visual, function To be free cracks, rupture and harmful
deformation
◎ Length stretching Measuring size deformation by 5% maximum
◎ Safety catch Visual To be free from deformed

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 Trouble Shootings
Before performing any troubleshooting on the compact hoist, de-energize the supply of electricity
as hazardous voltages are present in the hoist and in connections between components.
Symptom Possible cause Remedy
Hoist will not operate
Loss of power or wrong voltage/frequency Check power supply against the rating on the name
plate
Power cutoff switch cuts off the power Reduce load to within rated capacity of hoist
and reset by manual
Motor overheated Take a rest and perform the hoist according to its duty
cycle percentage rated at 10%ED
Motor burned out Replace motor
Improper installation or wearing of carbon brush Check or replace carbon brush
Emergency switch button is pressed Confirm the reason why the emergency switch button
is pressed and exclude it
Short circuit
Melted B contact of pendant switch Replace pendant switch
Burnt bridge rectifiers Replace bridge rectifiers and pay attention to its poles
Having too much carbon powder on carbon brush
holder Disassembly the motor and clean carbon powder
Burnt motor Replace motor
Can only lower, or lift Malfunction of the Up or down contact of the pendant
switch Replace pendant switch
Fail to lift the load
rated
Hoist overloaded Reduce load
Considerable voltage drop
1. Applied voltage shall fall into ±10% of rated voltage
on the name plate
2. The specifications of the power cord are different
from the standards.
Brake distance is too
long Brake wear Please contact an authorized dealer for further
repairs.
No brake Brake failure Please contact an authorized dealer for further
repairs.
Sliding when stopped Wire rope worn Replace wire rope
Pulley groove worn Replace pulley
Oil leakage Damaged or deformed oil packing Replace oil packing
Fail to install oil packing Install oil packing
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PN 883712 Ver:00