Comeup GTD-2800 User manual

Heavy Duty Hoist
Model:
GTD
-
2
8
00
PN: 753022 12V DC
753033 24V DC
Introduction
Feature
Line lifting: 1,270 kg / 2,800 lb wire rope first layer
Wire rope: 7.9 mm × 28m galvanized aircraft A7 × 19
Brake:
Both Mechanical cone brake and permanent motor dynamic
brakes
Control: Handheld pendant switch
Unpacking
．
．．
． Hoist assembly…………………………………………………………… 1 pc
．
．．
． Control box……………………………………..……………………….... 1 pc
．
．．
． Remote control……………………………………..…………..…………
1 pc
．
．．
． Wire rope with hook……………………………………..………..………
1 pc
Read this manual carefully
Carefully read and understand this manual before operating the winch.
Careless winch operation may result in personal injury, danger to others and or
damage to property
Information requesting or parts ordering
Please specify the following information:
．
．．
．
Hoist PN
．
．．
．
Part description
．
．．
．
Serial number
．
．．
．
Replacement part number
．
．．
．
Quantity for each part

Installation
Before using the winch ensure all electrical components are in good condition
and all connections are sound.
Hoist mounting
．
．．
．
Four (4) M10 x 35L 8.8 grade with 44 N-m torque settings (maximum) high
tensile steel bolts must be used in order to sustain the loads imposed on the
winch mounting
Wire Rope Replacement
．
．．
． Feed the end of the wire rope into No. 1 anchor hole in the
drum and wind about 1/4 wrap of rope on the drum.
Insert the wire rope into No. 2 hole and tighten the set
screw securely.
．
．．
． Make sure the first layer of wire rope is tight and maintain
a freeboard at least 1.5 x rope diameter.
．
．．
．
Wire rope shall be wound in an under-wound orientation
only.
． To compensate for uneven spooling and the decrease in
line pull capacity as the drum fills up, use as short a wire
rope as practical.

Wiring Diagram
Attach the black lead firmly to the negative (–)battery terminal and red lead to
the positive (+) battery terminal. The voltage drop for the winch motor must not
exceed 10% of the nominal voltage of 12V/24vdc.
Warning
． The operator shall always work in compliance with the operating instructions.
． Do not Overload the winch. Overload protection should be provided.
． Not for the Transporting or lifting of personnel.
． Excessive inching should be avoided
． Don’t try to move obstructed loads and side-pull of load is not allowed
． A minimum of 5 compete wraps of rope on the drum is required at all times
Performance Data
Load mpm Amp. Draw
Percentage Duty Cycle
min / 10 min
kg / lb 12V 24V 12V / 24V 12V / 24V
No load
5.8
6.
0
30 / 22
Cont
.
227 / 500 5.5 5.7 45 / 30 7.0
454
/
1,0
00
5.1
5.5
70 / 45
4.5
680 /1,500 4.6 5.3 95 / 60 3.0
907 / 2,000 4.3 4.6 135 / 80 2.5
1,270 / 2,800 4.0 4.4 160 / 100 2.0

Parts List
Item No. Description Part No. Qty
1 Motor 12V 882373 1
Motor 24V 882374
2 Tie bar kit 882403 2
3 Motor support rack 882434 1
4 Motor coupling 880047 1
5 Drum bushing 880048 2
6 Drum kit 882401 1
7 Gearbox support rack 882435 1
8 1
st
shaft 882402 1
9 3
r
d
ring gear kit 882436 1
10 3
rd
stage carrier kit 881944 1
11 2
nd
stage carrier kit 880056 1
12 1
st
stage carrier kit 880057 1
13 Retaining ring 880058 1
14 1
st
& 2
nd
ring gear 880059 1
15 1
st
pinion kit 880060 1
16 Tap screw 881423 1
17 Gear box kit 882437 1
18 Brake base 882438 1
19 Cone brake disc kit 882529 1
20 Brake clutch base 881434 1
21 Brake cover kit 882470 1
22 Mounting hardware 882486 1
23 Remote control 880025 1
24 Control box 12V 882360 1
Control box 24V 882361
24-1 Remote socket kit 880029 1
24-2 Control pack 12V 882362 1
Control pack 24V 882363
25 Wire rope w/hook 882404 1

Hoist Assembly (GTD2800)