Comeup DV-6s User manual

Self-Recovery Winch
Model:
DV
-
6s
PN: 854752 12V DC
854754 12V DC
Introduction
 Feature
Line pull:
2
,
722
kg /
6
,0
00 lb
wire rope
first layer
Synthetic
rope
:
8
mm × 2
4
.4
m
(
5
/
16
"
× 80
′
)
synthetic rope
Brake:
Patented cone brake holds full load
C
lutch
:
T
urn the T
-
handle for rapid
rope payout
C
ontrol:
H
andheld pendant switch
power
s
the winch
 Unpacking
．Winch assembly…………………………………………………………..
1
pc
．Control box ..…………………………………………………….............
1
pc
．Remote control…………………………………………………………… 1
pc
．Synthetic rope with clevis hook……………….………………………… 1
pc
．Hawse fairlead……………………………..……………………………..
1
pc
．1.8 m ( 6′ ) 6 gauge battery leads……………...……………………….
1
pc
 Read this manual carefully
You should carefully read and understand this manual before operating it.
Careless winch operation may result in personal injury hazards or property
damage.
 Information requesting or parts ordering
Please specify the followings information:
．Winch PN ．Serial number
．Part description ．Replacement part number
．Quantity for each part
Installation
Before using the winch, make sure all electrical
components have no corrosion or damaged; the
environment should be clear and dry.
 Winch and hawse fairlead mountings
．It is very important that the winch will be mounted on a
flat and hard surface of mounting channel in order to
make sure the motor, drum and gearbox housing are aligned correctly.
．Hawse fairlead does not mount to winch directly.
．The synthetic rope shall be wound in an under-wound orientation only.
．Four (4) M10 x 1.50 pitch 8.8 grade high tensile steel bolts must be used in
order to sustain the loads imposed on the winch mounting.
．Two (2) M8 x 1.0 pitch 8.8 grade high tensile steel bolts must be used for
fastening the hawse fairlead into the mounting channel.
 Wiring Diagram
Attach the black lead firmly to the negative (–) battery terminal and red lead
to the positive (+) battery terminal. The voltage drop for the winch motor
must not exceed 10% of the nominal voltage of 12/24V DC.
 Nut fastening for motor & contactor
1.Holding the lower nut on the stub and fastening the upper nut clockwise.
2.The torque setting for nut is 14 N-m/124 lb-in.
Warning
．The winch is not intended to be used in any manner for the movement or
lifting of personnel.
．The rated line pull shown is based on the first layer of rope on the drum.
．The rope winding on the drum shall remain 8 wraps from the drum.

Parts List
Item No. Description Part No. Qty
1 Motor 12V 881505 1
2 Tie bar kit 882256 2
3 Motor support rack 880077 1
4 Motor coupling 880078 1
5 Drum bushing 880006 1
6 Drum kit 880080 1
7 Drum bushing B 880081 1
8 Gearbox support rack 880082 1
9 Synthetic rope 882058 1
10 1
st
shaft 880084 1
11 Grounding lead 882040 1
12 3
rd
ring gear kit 880086 1
13 2
nd
stage carrier 880087 1
14 1
st
stage carrier 880088 1
15 Retaining ring 880089 1
16 1
st
& 2
nd
ring gear 880090 1
17 1
st
pinion kit 880091 1
18 Clutch kit 880092 1
19 Gear box kit 880093 1
20 Cone brake disc kit 880094 1
21 Brake clutch base 881099 1
22 Brake cover kit 880095 1
23 Hawse fairlead 882152 1
24 Mounting hardware 880097 1
25 Remote control 880025 1
26 Handsaver strap 880026 1
27 Control box 12V 882265 1
27-1 Remote socket kit 880029 1
27-2 Control pack 12V 882266 1
29 Clevis hook 881995 1
Winch Assembly