Comeup DV-12s light User manual

Self-Recovery Winch
Model: D
V
-
1
2
sli
g
ht
PN: 850125 12V DC
851024 24V DC
Introduction
Feature
Line pull: 5,443 kg / 12,000 lb wire rope first layer
Synthetic rope: 11mm × 25 m (7/16" × 82′) synthetic rope
Brake: Patented cone brake holds full load
Clutch: Turn the T-handle for rapid rope payout
Control: Handheld pendant switch powers the winch
Unpacking
．Winch assembly……………………………………………………… 1 pc
．Control box…………………………………………………………… 1 pc
．Remote control………………………………………………………. 1 pc
．Synthetic rope with clevis hook……………………………………. 1 pc
．Hawse fairlead…………………………………………………………1 pc
．1.8 m ( 6′) 2 gauge battery lead…………………………………… 1 pc
Read this manual carefully
You should carefully read and understand this manual before operating it.
Careless winch operation may result in personal injury hazards or property
damage.
Installation
Before using the winch, make sure all electrical components have no
corrosion or damaged; the environment should be clear and dry.
Winch and hawse fairlead mountings
．It is very important that the winch will be
mounted on a flat and hard surface of
mounting channel in order to make sure the
motor, drum and gearbox housing are aligned
correctly.
．Hawse fairlead does not mount to the winch
directly.
．The synthetic rope shall be wound in an under-wound orientation only.
．Four (4) M10 x 1.50 pitch 8.8 grade high tensile steel bolts must be used in
order to sustain the loads imposed on the winch mounting.
．Two (2) M12 x 1.75 pitch 8.8 grade high tensile steel bolts must be used for
fastening the synthetic fairlead into the mounting channel.
Wiring Diagram
Attach the black lead firmly to the negative (–)battery terminal and red lead
to the positive (+) battery terminal. The voltage drop for the winch motor
must not exceed 10% of the nominal voltage of 12/24V DC.
Nut fastening for motor & contactor
1.Holding the lower nut on the stub and fastening the upper nut clockwise.
2.The torque setting for nut is 14 N-m/124 lb-in.
Warning
．The winch is not intended to be used in any manner for the movement or
lifting of personnel.
．The rated line pull shown is based on the first layer of rope on the drum.
．The rope winding on the drum shall remain 10 wraps from the drum to support
the rated load.
．Manufacturer is not responsible for the results of misuse, misapplication,
faulty installation or abuse of synthetic rope in any way.

Parts List
Item No. Description Part No. Qty
1 Motor 12V 881294 1
Motor 24V 881295
2 Tie bar kit 880003 2
3 Motor support rack 880004 1
4 Motor coupling 880005 1
5 Drum bushing 880006 2
6 Drum kit 881521 1
7 Gearbox support rack 881866 1
8 Grounding lead 880009 1
9 Synthetic rope 881649 1
10 1st shaft 881523 1
11 3rd ring gear kit 881524 1
12 3rd stage carrier 881525 1
13 3rd bushing 880014 1
14 2nd stage carrier 881526 1
15 1st stage carrier 881527 1
16 1st & 2 nd ring gear 881528 1
17 1st pinion kit 880018 1
18 Clutch kit 881303 1
19 Gear box kit 881529 1
20 Cone brake disc kit 880021 1
21 Brake cover kit 881530 1
22 Hawse fairlead 881061 1
23 Mounting hardware 880024 1
24 Remote control 880126 1
25 Handsaver strap 880026 1
26 Control box 12V 881164 1
Control box 24V 881165
26-1 Remote socket kit 12V 881373 1
Remote socket kit 24V 881374
26-2 Control pack 12V 881400 1
Control pack 24V 881401
27 Brake clutch base 881100 1
28 Clevis hook 882477 1
Winch Assembly