Compleo Cito BM 500 User manual

Compleo Charging Solutions AG
Oberste-Wilms-Str. 15a
D-44309 Dortmund
www.compleo-cs.com
Operating instructions
Cito BM 500
Revision: 02 | 2022-05

2 D111F311X1 | 02 2022-05
1About this manual.................................................................................................... 4
1.1 Further requirements..............................................................................................................................4
1.2 Manufacturer and contact address.........................................................................................................5
1.3 Conventions of presentation...................................................................................................................5
1.4 Abbreviations ..........................................................................................................................................6
2Safety ...................................................................................................................... 8
2.1 Warnings .................................................................................................................................................8
2.1.1 Sectional warnings.............................................................................................................................9
2.1.2 Embedded warnings ..........................................................................................................................9
2.2 Intended use ...........................................................................................................................................9
2.3 Foreseeable misuse.................................................................................................................................9
2.4 Safety instructions for the user...............................................................................................................9
2.5 Personnel qualification .........................................................................................................................10
2.6 Dangers and residual risks.....................................................................................................................10
2.6.1 Electrical voltage..............................................................................................................................10
2.6.2 Incorrect handling ...........................................................................................................................10
3Product description.................................................................................................12
3.1 Design....................................................................................................................................................12
3.2 Series label ............................................................................................................................................13
3.3 Scope of delivery...................................................................................................................................14
3.4 General Functions and Scope of Application ........................................................................................16
3.5 Cable management system (optional) ..................................................................................................16
3.6 Technical specifications.........................................................................................................................17
3.6.1 1 x DC charger interface ..................................................................................................................18
3.6.2 2 x DC charger interfaces.................................................................................................................21
3.6.3 1 x DC charger interface and 1 x AC charger interface (2 in 1)........................................................24
3.6.4 2 x DC charger interfaces and 1 x AC charger interface (3 in 1) ......................................................27
4Transport, packaging and storage............................................................................30
4.1 Transport Inspection .............................................................................................................................30
4.2 Storage conditions ................................................................................................................................30
4.3 Transport with lifting gear.....................................................................................................................31
5Installation..............................................................................................................33
5.1 Location.................................................................................................................................................33
5.2 Parking space arrangement ..................................................................................................................34
5.3 Installation work ...................................................................................................................................35
5.4 Mechanical installation .........................................................................................................................35
5.4.1 Installation version BM....................................................................................................................36
5.4.2 Installation BM with concrete base.................................................................................................40
5.4.3 Base plate ........................................................................................................................................42
5.4.4 Closing the housing..........................................................................................................................43
5.5 Electrical installation .............................................................................................................................44
5.5.1 Power supply cable..........................................................................................................................45
5.5.2 Equipotential bonding rail ...............................................................................................................45

2022-05 D111F311X1 | 02 3
5.5.3 Data connection cable .....................................................................................................................47
5.5.4 RJ45 connector ................................................................................................................................49
5.6 Installation of the cable management system (CMS) and the collision protection ..............................51
5.6.1 BM installation.................................................................................................................................52
5.6.2 Inserting the ground anchorage ......................................................................................................52
5.6.3 Installation with concrete base .......................................................................................................54
6Commissioning........................................................................................................58
6.1 Testing the charging system..................................................................................................................59
6.2 System start-up .....................................................................................................................................59
7Operation ...............................................................................................................60
7.1 Charging process ...................................................................................................................................61
7.2 Connection versions..............................................................................................................................62
7.2.1 Version AC-1 ....................................................................................................................................63
7.2.2 Version AC-2 ....................................................................................................................................65
7.2.3 Version AC-3 ....................................................................................................................................67
7.2.4 Version DC-1....................................................................................................................................69
7.2.5 Version DC-2....................................................................................................................................71
7.2.6 Version DC-3....................................................................................................................................73
7.2.7 Version DC-4....................................................................................................................................75
7.2.8 Version DC-5....................................................................................................................................77
7.2.9 Version DC-6....................................................................................................................................79
7.3 Operating Signals and Displays .............................................................................................................81
7.3.1 Message display...............................................................................................................................81
7.3.2 Charging state display......................................................................................................................96
7.3.3 Acoustic signals................................................................................................................................96
8Maintenance...........................................................................................................97
8.1 Maintenance plan .................................................................................................................................98
8.2 Maintenance work ................................................................................................................................99
8.2.1 Replacing the filter mat at the air outlet .........................................................................................99
8.2.2 Replacing the filter mat at the air inlet............................................................................................99
8.3 Cleaning...............................................................................................................................................100
9Decommissioning, dismantling and disposal..........................................................101
10 Index ....................................................................................................................102
11 Annexes................................................................................................................104

About this manual
4 D111F311X1 | 02 2022-05
1About this manual
This manual contains descriptions and important information for the safe and trouble-free use of the charging
system. The manual is part of the charging system and must be accessible at all times to all persons working on
and with the charging system. The manual must be kept in a clearly legible condition.
The personnel must have carefully read and understood this manual before starting any work. The basic
prerequisite for safe working is the observance of all specified safety and warning instructions as well as
handling instructions in this manual.
In addition to the instructions in this manual, the local accident prevention regulations and the national
industrial safety regulations apply.
Illustrations are for basic understanding and may differ from the actual design of the charging system.
1.1 Further requirements
A warranty with regard to function and safety is only given if this manual is observed. Compleo Charging
Solutions AG is not liable for personal injury or damage to property caused by failure to observe the operating
instructions.
The manufacturer of the charging system is not liable for consequential damage. The operator must ensure
that the charging system is properly installed and used as intended.
During installation and start-up, the national legal requirements and regulations for accident prevention must
be observed. In Germany these include the requirements according to DIN VDE 0100 and the accident
prevention regulations according to DGUV V3.
Before the system is released, an appropriate test must be carried out to safeguard all safety features and
proper functionality of the charging system. Furthermore, the operator must ensure the operational safety of
the charging system through regular maintenance.
Compleo Charging Solutions GmbH assumes no liability for errors within these operating instructions. This
document reflects the state-of-the-art of the product at the time of publication. The contents of this document
are for information purposes only and are not the subject of a contract.
ATTENTION
A list of the normative references and regulations according to which the charging system was designed and
constructed can be found in the declaration of conformity. When installing and commissioning a charging
system from Compleo Charging Solutions, nationally applicable standards and regulations must also be
observed.
NOTE
All standards, regulations, test intervals and the like mentioned in this document are valid in Germany. If a
charging system is set up in another country, equivalent documents with a national reference must be used.

About this manual
2022-05 D111F311X1 | 02 5
1.2 Manufacturer and contact address
Compleo Charging Solutions AG
Oberste-Wilms-Straße 15a
44309 Dortmund, Germany
Tel.: [phone] - 777
Fax: [phone] - 790
e-mail address: [e-mail]
1.3 Conventions of presentation
For easy and quick understanding, different information in this manual is presented or highlighted as follows:
•List without fixed order
•List (next item)
–Subitem
–Subitem
1. Handling instruction (step) 1
2. Handling instruction (step) 2
–Additional notes for the previous step
1 Position number in figures and legends
2 Consecutive position number
3 …
List/check point
List/next check point
Reference (example): See "chapter 6.5, page 27"
NOTE
A note contains application tips and useful information, but no warnings of hazards.

About this manual
6 D111F311X1 | 02 2022-05
1.4 Abbreviations
Abbreviation
Explanation
AC
Alternating Current
(en: Alternating Current)
AP
Delivery point
CCS
Combined Charging System
(de: kombiniertes Ladesystem)
CHA
Abbreviation for plug designation: CHAdeMO
CPO
Charge Point Operator
(en: Charge Point Operator)
CRC
Cyclic Redundancy Check
(en: Cyclic Redundancy Check)
DC
Direct Current
(en: Direct Current)
EMC
Electromagnetic Compatibility
EVSEID
Electric Vehicle Supply Equipment ID
(en: Electric Vehicle Supply Equipment ID)
HMI
Human-Machine Interface
(en: Human-Machine Interface)
HW
Hardware
HRA
Hardware redundant shutdown
IMD
Insulation monitoring unit
IR
Infrared
kWh
Kilowatt hour
LCD
Liquid Crystal Display
(en: Liquid Crystal Display)
LES
Charging device controller
LIEF
Energy supplier
LS
Charging system/charging station
LV
Charging process

About this manual
2022-05 D111F311X1 | 02 7
Abbreviation
Explanation
MCB
Miniature Circuit Breaker
MessEG
Measuring and calibration law
MessEV
Measuring and calibration regulations
MSB/MDL
Metering point operators/ metering service providers
MSP/ EMSP
(Electric) Mobility Service Provider
OCPP
Open Charge Point Protocol
PSU
Power Supply Unit
(en: Power Supply Unit)
RCD
Residual Current Device
RTC
Real-Time Clock
(en: Real-Time Clock)
S/N
Serial number
SAM
Memory and display module
SML
Communication protocol
(en: Smart Message Language)
SVHC
Substances of Very High Concern
SW
Software
VNB
Distribution system operator

Safety
8 D111F311X1 | 02 2022-05
2Safety
In order to ensure operational safety of the charging equipment and to avoid serious injuries caused by
flashovers or short circuits, the following information and safety instructions for operating the unit must be
observed. Repair work on the unit must only be carried out by authorised specialist personnel. The housing of
the unit may only be opened by persons who have been properly instructed. The following points therefore
apply:
•Read and observe safety and warning instructions
•Read and follow instructions
2.1 Warnings
In this manual, warnings and notes are presented as follows.
DANGER
Indicates an imminent danger that will result in death or serious injury if not avoided. There is great danger
to life.
WARNING
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
ATTENTION
Indicates a potentially hazardous situation which, if not avoided, may result in property damage.

Safety
2022-05 D111F311X1 | 02 9
2.1.1 Sectional warnings
Sectional warnings refer to entire chapters, a section or several paragraphs within this manual.
Sectional warnings are presented as follows (example warning):
WARNING
Type and source of the danger.
Possible consequences if the danger is not observed.
•Measures to avoid the danger.
2.1.2 Embedded warnings
Embedded warnings are situation dependent and refer to a specific action or part within a section.
Embedded warnings are presented as follows (example warning):
WARNING –Type of danger. Measures to avoid the danger.
2.2 Intended use
The charging system is intended exclusively for charging electric vehicles.
The charging system is suitable for public and semi-public areas and can be used indoors and outdoors.
The charging system is intended exclusively for stationary installation.
Any use beyond this is considered improper use. The manufacturer is not liable for damages resulting from this.
2.3 Foreseeable misuse
The use of the charging system as a power source for other power consumers is not in accordance with its
intended use and is considered misuse.
Only charging cables of type 2/ 20 A or only charging cables of type 2/ 32 A may be used on charging systems
equipped with a charging socket type 2. Charging cables that deviate from this are not accepted by the
systems.
2.4 Safety instructions for the user
This charging system may only be used in the manner described in this manual. If the charging system is used
for other purposes, the operator may be endangered and the charging equipment may be damaged. This
manual must always be accessible. Note the following points:
•If no charging process is active, anchor any existing charging cables on the charging system in the
brackets provided or wrap them around the housing of the charging system.
•The distance between a charging system and a vehicle must not exceed 3 metres.
•The charging system may only be operated when completely closed. Do not remove covers inside the
charging system.

Safety
10 D111F311X1 | 02 2022-05
2.5 Personnel qualification
Qualified and trained electricians meet the following requirements:
•Knowledge of general and special safety and accident prevention regulations.
•Knowledge of the relevant electrical engineering regulations.
•Product-specific knowledge through appropriate training.
•Ability to identify hazards associated with electricity.
DANGER
Danger due to electric current
Touching live parts will result in electric shock with serious injury or death.
•Work on electrical components may only be carried out by a qualified electrician and in accordance
with electrical engineering rules.
•Ensure they are de-energised and take suitable protective measures.
2.6 Dangers and residual risks
NOTE
Compleo charging systems as a whole do not contain SVHCs (Substances of Very High Concern) in a
concentration of more than 0.1 % (w/w), related to the individual charging station. However, individual
components may contain SVHCs in concentrations > 0.1 % (w/w).
•When the charging stations are used as intended, no SVHCs are released and there are no risks to
humans or the environment.
2.6.1 Electrical voltage
Dangerous electrical voltages may be present inside the housing of the charging system after the housing has
been opened. There is a danger to life if contact is made with live components. Serious injury or death is the
result.
•Work on electrical equipment may only be carried out by a qualified electrician and in accordance with
electrical engineering rules.
•Disconnect the charging system from the power supply.
•- The system has life-threatening DC voltages, which only disappear after five minutes after switching off
due to capacitor charges. A corresponding period of five minutes must elapse before working on
exposed parts.
2.6.2 Incorrect handling
•Pulling on the charging cable can lead to cable breakage and damage. Only pull the charging cable out of
the socket directly at the plug.
•The use of extension cables is not permitted. To avoid the risk of electric shock or cable fire, only one
charging cable may be used at a time to connect the electric vehicle and charging system.
•A charging system whose charging cables are in contact with the ground involves a risk of tripping or
mechanical damage if run over. The operator of the charging system must implement appropriate
measures for cable routing and affix appropriate warnings.

Safety
2022-05 D111F311X1 | 02 11
WARNING
Risk of electric shock and fire due to the use of adapters!
Using adapters on the charging cable can cause serious injury and damage to property.
•Do not use any adapters on the charging cable!

Product description
12 D111F311X1 | 02 2022-05
3Product description
The charging system described below is designed for charging electric vehicles indoors and outdoors with
installation on solid ground.
3.1 Design
1 Cover (roof)
2 Air outlet
3 Colour display
4 Counter DC (compliant with calibration law)
5 Status display of the charger interfaces
6 Door with locking mechanism
7 Near field illumination
8 Basic housing
9 Air Inlet
10 Charger interface CCS
11 Charger interface CHAdeMO
12 Charger interface, socket type 2
13 Counter AC (compliant with calibration law)
Fig. 1: Charging system (illustration similar)

Product description
2022-05 D111F311X1 | 02 13
3.2 Series label
The charging systems from Compleo Charging Solutions AG can be identified by an individual serial number. A
series label is attached inside the charging system. The following illustration shows an example of a series label:
Fig. 2: Series label
The following information can be identified by means of the serial label:
1 Name of the manufacturer
2 Address/service number/website of the manufacturer
3 Type/installation type/ charger interfaces/charging capacities of the charging system
4 Material number or article number of the charging system
5 Serial number of the charging system
6 Input: Number of phases x voltage frequency input current
7 Protection type and protection class of the charging system
8 Output AC: Voltage, max. current
9 Ambient temperature
10 Output DC: Voltage range, max. current
11 Calendar week and year of manufacture
12 Pictogram (safety instructions)
13 Number of the type examination certificate
14 Accuracy class of the measuring instrument according to EN 50470
15 Pictogram (protection class, disposal, operating and maintenance instructions)
16 Metrology marking

Product description
14 D111F311X1 | 02 2022-05
3.3 Scope of delivery
In addition to the charging station, the scope of
delivery of the charging system includes the
components listed on the following page.
The illustration shows a fully equipped compleo® Cito
BM 500 charging system. Due to special requirements
and/or customer wishes, a purchased charging
system of the same type may differ from this
illustration.
The following table lists the technical characteristics
of a charging system according to the standard
portfolio.
In case of changes compared to the standard product,
the changed technical characteristics are attached in
a separate table in the Annex.
Any of the listed options can be included, but need
not be present. For example, only the CSS or
CHAdeMO charger interface may have been ordered.
If several charger interfaces are available, however,
only simultaneous charging at one DC and one AC
interface is possible.
Fig. 3: Charging system (illustration similar)

Product description
2022-05 D111F311X1 | 02 15
The scope of delivery of the compleo® Cito BM 500 includes the following features and components:
Charger interfaces (optional depending on version)
•C2 (smooth cable CCS)
•CH (smooth cable CHAdeMO)
•AO2 (socket outlet with sliding cover type 2)
C2
CH
AO2
(optional)
(optional)
(optional)
Status displays and/or display
•Display
•Status LED
2-colour
Authentication
•RFID tag & RFID card (optional)
(optional)
Ventilation and filter
•Active cooling
•Changeable filter mats
< 60dB
Replaceable
Housing closure
•Pivoted lever
Surge protection (optional)
•Surge arrester
(optional)
Documentation
•Circuit diagram
•Manual incl. design drawings
Foundation
•Asphalt & concrete (BM)
alternative
•Concrete base (BM); optional
(alternative, optional)
Installation accessories
•Base filler
•Installation material (optional)
(optional)
Without illustration
Cable management system (optional)
(optional)

Product description
16 D111F311X1 | 02 2022-05
3.4 General Functions and Scope of Application
The compleo® Cito BM 500 charging system has the functionality for mode 3 and mode 4 charging. It is
produced in different versions. The one-piece housing can be mounted on solid ground using two mounting
methods. The charging system has up to three charging points at which two parallel charging processes can be
carried out. The number of charger interfaces can be configured according to customer requirements and are
available as attached charging cables with a CCS, CHAdeMO or type 2 charging point with sliding cover.
For "BM" type installation, the charging system is fixed directly on the ground or, by means of a concrete base,
in the ground surrounding the charging system. The charging system is produced in different performance
classes and is therefore able to carry out reliable and fast charging processes on vehicles in almost any existing
network situation. Depending on the product class and scope, the charging systems are suitable for use in
public and semi-public areas. The charging systems can be used indoors and outdoors.
The charging system has different displays which are embedded in the housing. Display options include an LCD
multicolour display and status LEDs. Different states and messages, such as an ongoing charging process, can
be easily output and read using the display in combination with the status LEDs.
The compleo® Cito BM 500 charging system incorporates state-of-the-art protection technology that ensures
maximum safety for the charging system and persons operating it.
3.5 Cable management system (optional)
With the optionally available cable management system (CMS) it is possible to bridge longer distances between
charging stations and electric vehicles. Cables on the ground between the vehicle and the charging station
should be avoided.
The technology helps to make charging processes simple, safe and fast.

Product description
2022-05 D111F311X1 | 02 17
3.6 Technical specifications
The following table is an excerpt from the standard portfolio of Compleo Charging Solutions charging systems.
A purchased charging system may deviate from this list according to customer-specific wishes and
requirements. If changes have been made to a standard product, the modified charging system is identified
with a separate table of technical specifications in the Annex.

Product description
18 D111F311X1 | 02 2022-05
3.6.1 1 x DC charger interface
General information
Charging system
Cito BM 500
Charging mode
acc. to IEC 61851/ mode 3 + mode 4
DC charger interface
1 x CCS plug with attached cable
or
1 x CHAdeMO plug with attached cable
Connections
Mains connection
Main switch + PE terminal + PA rail
Connection cross-section
min 50 mm²
Data line
Cable connection
Min. connection cross-section
26 AWG
Max. length
30 m
Electrical characteristics
Max. charging capacity
per loading point
50 kW
Charging voltage
200 –480 V/ 1-
Charging current
max. 125 A
Mains voltage
400 V/ 3~
Max. rated current
80 A/ 3~
Mains frequency
50 Hz
Network form
TT/ TN
Protection class
I
Rated short-time withstand
current (I cw)
(400 V AC) 6 kA
Overvoltage category
III
Max. pre-fuse
125 A gG/gL

Product description
2022-05 D111F311X1 | 02 19
Protective devices
MCB
1 x C100A,
1 x B16A
Ambient conditions
Ambient temperature
-25 °C to +40 °C
Operating temperature (∅24 h)
≤ 35 °C
Storage temperature
-25 °C to +50 °C
Relative humidity
≤ 95 % (non-condensing)
Altitude
≤ 2000 m above sea level
Mechanical data
Dimensions (H x W x D)
BM: 1995 x 640 x 511
Max. weight
BM: 250 kg (approx.)
Housing
Stainless steel (powder-coated)
Housing closure
Pivoted lever mechanism for locking cylinder
(single lock or double lock)
Protection type
IP54
Degree of contamination
3
Type/mounting
Ground or base mounting

Product description
20 D111F311X1 | 02 2022-05
Communication interfaces
Data communication
TCP/IP
Data connection
LTE
Backend communication
OCPP 1.5,
OCPP 1.6
RFID standard
Multireader
(frequency/ transmission
power)
(13.56 MHz/ 13.9 mW,11.4 dBm) (125 kHz; 134.2 kHz/ 26 mW, 14.1 dBm)
Certification and standards
Low Voltage Directive
2014/35/EU
EMV Directive
2014/30/EU
RED Directive
2014/53/EU
RoHS Directive
2011/65/EU
GPSD Directive
2001/95/EG
WEEE Directive
2012/19/EU