Compleo Cito BM 500 User manual

Compleo Charging Solutions AG
Oberste-Wilms-Str. 15a
D-44309 Dortmund
www.compleo-cs.com
Operating instructions
Cito BM 500
Revision: 02 | 2022-05

2 D111F311X1 | 02 2022-05
1About this manual.................................................................................................... 4
1.1 Further requirements..............................................................................................................................4
1.2 Manufacturer and contact address.........................................................................................................5
1.3 Conventions of presentation...................................................................................................................5
1.4 Abbreviations ..........................................................................................................................................6
2Safety ...................................................................................................................... 8
2.1 Warnings .................................................................................................................................................8
2.1.1 Sectional warnings.............................................................................................................................9
2.1.2 Embedded warnings ..........................................................................................................................9
2.2 Intended use ...........................................................................................................................................9
2.3 Foreseeable misuse.................................................................................................................................9
2.4 Safety instructions for the user...............................................................................................................9
2.5 Personnel qualification .........................................................................................................................10
2.6 Dangers and residual risks.....................................................................................................................10
2.6.1 Electrical voltage..............................................................................................................................10
2.6.2 Incorrect handling ...........................................................................................................................10
3Product description.................................................................................................12
3.1 Design....................................................................................................................................................12
3.2 Series label ............................................................................................................................................13
3.3 Scope of delivery...................................................................................................................................14
3.4 General Functions and Scope of Application ........................................................................................16
3.5 Cable management system (optional) ..................................................................................................16
3.6 Technical specifications.........................................................................................................................17
3.6.1 1 x DC charger interface ..................................................................................................................18
3.6.2 2 x DC charger interfaces.................................................................................................................21
3.6.3 1 x DC charger interface and 1 x AC charger interface (2 in 1)........................................................24
3.6.4 2 x DC charger interfaces and 1 x AC charger interface (3 in 1) ......................................................27
4Transport, packaging and storage............................................................................30
4.1 Transport Inspection .............................................................................................................................30
4.2 Storage conditions ................................................................................................................................30
4.3 Transport with lifting gear.....................................................................................................................31
5Installation..............................................................................................................33
5.1 Location.................................................................................................................................................33
5.2 Parking space arrangement ..................................................................................................................34
5.3 Installation work ...................................................................................................................................35
5.4 Mechanical installation .........................................................................................................................35
5.4.1 Installation version BM....................................................................................................................36
5.4.2 Installation BM with concrete base.................................................................................................40
5.4.3 Base plate ........................................................................................................................................42
5.4.4 Closing the housing..........................................................................................................................43
5.5 Electrical installation .............................................................................................................................44
5.5.1 Power supply cable..........................................................................................................................45
5.5.2 Equipotential bonding rail ...............................................................................................................45

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5.5.3 Data connection cable .....................................................................................................................47
5.5.4 RJ45 connector ................................................................................................................................49
5.6 Installation of the cable management system (CMS) and the collision protection ..............................51
5.6.1 BM installation.................................................................................................................................52
5.6.2 Inserting the ground anchorage ......................................................................................................52
5.6.3 Installation with concrete base .......................................................................................................54
6Commissioning........................................................................................................58
6.1 Testing the charging system..................................................................................................................59
6.2 System start-up .....................................................................................................................................59
7Operation ...............................................................................................................60
7.1 Charging process ...................................................................................................................................61
7.2 Connection versions..............................................................................................................................62
7.2.1 Version AC-1 ....................................................................................................................................63
7.2.2 Version AC-2 ....................................................................................................................................65
7.2.3 Version AC-3 ....................................................................................................................................67
7.2.4 Version DC-1....................................................................................................................................69
7.2.5 Version DC-2....................................................................................................................................71
7.2.6 Version DC-3....................................................................................................................................73
7.2.7 Version DC-4....................................................................................................................................75
7.2.8 Version DC-5....................................................................................................................................77
7.2.9 Version DC-6....................................................................................................................................79
7.3 Operating Signals and Displays .............................................................................................................81
7.3.1 Message display...............................................................................................................................81
7.3.2 Charging state display......................................................................................................................96
7.3.3 Acoustic signals................................................................................................................................96
8Maintenance...........................................................................................................97
8.1 Maintenance plan .................................................................................................................................98
8.2 Maintenance work ................................................................................................................................99
8.2.1 Replacing the filter mat at the air outlet .........................................................................................99
8.2.2 Replacing the filter mat at the air inlet............................................................................................99
8.3 Cleaning...............................................................................................................................................100
9Decommissioning, dismantling and disposal..........................................................101
10 Index ....................................................................................................................102
11 Annexes................................................................................................................104

About this manual
4 D111F311X1 | 02 2022-05
1About this manual
This manual contains descriptions and important information for the safe and trouble-free use of the charging
system. The manual is part of the charging system and must be accessible at all times to all persons working on
and with the charging system. The manual must be kept in a clearly legible condition.
The personnel must have carefully read and understood this manual before starting any work. The basic
prerequisite for safe working is the observance of all specified safety and warning instructions as well as
handling instructions in this manual.
In addition to the instructions in this manual, the local accident prevention regulations and the national
industrial safety regulations apply.
Illustrations are for basic understanding and may differ from the actual design of the charging system.
1.1 Further requirements
A warranty with regard to function and safety is only given if this manual is observed. Compleo Charging
Solutions AG is not liable for personal injury or damage to property caused by failure to observe the operating
instructions.
The manufacturer of the charging system is not liable for consequential damage. The operator must ensure
that the charging system is properly installed and used as intended.
During installation and start-up, the national legal requirements and regulations for accident prevention must
be observed. In Germany these include the requirements according to DIN VDE 0100 and the accident
prevention regulations according to DGUV V3.
Before the system is released, an appropriate test must be carried out to safeguard all safety features and
proper functionality of the charging system. Furthermore, the operator must ensure the operational safety of
the charging system through regular maintenance.
Compleo Charging Solutions GmbH assumes no liability for errors within these operating instructions. This
document reflects the state-of-the-art of the product at the time of publication. The contents of this document
are for information purposes only and are not the subject of a contract.
ATTENTION
A list of the normative references and regulations according to which the charging system was designed and
constructed can be found in the declaration of conformity. When installing and commissioning a charging
system from Compleo Charging Solutions, nationally applicable standards and regulations must also be
observed.
NOTE
All standards, regulations, test intervals and the like mentioned in this document are valid in Germany. If a
charging system is set up in another country, equivalent documents with a national reference must be used.

About this manual
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1.2 Manufacturer and contact address
Compleo Charging Solutions AG
Oberste-Wilms-Straße 15a
44309 Dortmund, Germany
Tel.: [phone] - 777
Fax: [phone] - 790
e-mail address: [e-mail]
1.3 Conventions of presentation
For easy and quick understanding, different information in this manual is presented or highlighted as follows:
•List without fixed order
•List (next item)
–Subitem
–Subitem
1. Handling instruction (step) 1
2. Handling instruction (step) 2
–Additional notes for the previous step
1 Position number in figures and legends
2 Consecutive position number
3 …
List/check point
List/next check point
Reference (example): See "chapter 6.5, page 27"
NOTE
A note contains application tips and useful information, but no warnings of hazards.

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1.4 Abbreviations
Abbreviation
Explanation
AC
Alternating Current
(en: Alternating Current)
AP
Delivery point
CCS
Combined Charging System
(de: kombiniertes Ladesystem)
CHA
Abbreviation for plug designation: CHAdeMO
CPO
Charge Point Operator
(en: Charge Point Operator)
CRC
Cyclic Redundancy Check
(en: Cyclic Redundancy Check)
DC
Direct Current
(en: Direct Current)
EMC
Electromagnetic Compatibility
EVSEID
Electric Vehicle Supply Equipment ID
(en: Electric Vehicle Supply Equipment ID)
HMI
Human-Machine Interface
(en: Human-Machine Interface)
HW
Hardware
HRA
Hardware redundant shutdown
IMD
Insulation monitoring unit
IR
Infrared
kWh
Kilowatt hour
LCD
Liquid Crystal Display
(en: Liquid Crystal Display)
LES
Charging device controller
LIEF
Energy supplier
LS
Charging system/charging station
LV
Charging process

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Abbreviation
Explanation
MCB
Miniature Circuit Breaker
MessEG
Measuring and calibration law
MessEV
Measuring and calibration regulations
MSB/MDL
Metering point operators/ metering service providers
MSP/ EMSP
(Electric) Mobility Service Provider
OCPP
Open Charge Point Protocol
PSU
Power Supply Unit
(en: Power Supply Unit)
RCD
Residual Current Device
RTC
Real-Time Clock
(en: Real-Time Clock)
S/N
Serial number
SAM
Memory and display module
SML
Communication protocol
(en: Smart Message Language)
SVHC
Substances of Very High Concern
SW
Software
VNB
Distribution system operator

Safety
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2Safety
In order to ensure operational safety of the charging equipment and to avoid serious injuries caused by
flashovers or short circuits, the following information and safety instructions for operating the unit must be
observed. Repair work on the unit must only be carried out by authorised specialist personnel. The housing of
the unit may only be opened by persons who have been properly instructed. The following points therefore
apply:
•Read and observe safety and warning instructions
•Read and follow instructions
2.1 Warnings
In this manual, warnings and notes are presented as follows.
DANGER
Indicates an imminent danger that will result in death or serious injury if not avoided. There is great danger
to life.
WARNING
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
ATTENTION
Indicates a potentially hazardous situation which, if not avoided, may result in property damage.

Safety
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2.1.1 Sectional warnings
Sectional warnings refer to entire chapters, a section or several paragraphs within this manual.
Sectional warnings are presented as follows (example warning):
WARNING
Type and source of the danger.
Possible consequences if the danger is not observed.
•Measures to avoid the danger.
2.1.2 Embedded warnings
Embedded warnings are situation dependent and refer to a specific action or part within a section.
Embedded warnings are presented as follows (example warning):
WARNING –Type of danger. Measures to avoid the danger.
2.2 Intended use
The charging system is intended exclusively for charging electric vehicles.
The charging system is suitable for public and semi-public areas and can be used indoors and outdoors.
The charging system is intended exclusively for stationary installation.
Any use beyond this is considered improper use. The manufacturer is not liable for damages resulting from this.
2.3 Foreseeable misuse
The use of the charging system as a power source for other power consumers is not in accordance with its
intended use and is considered misuse.
Only charging cables of type 2/ 20 A or only charging cables of type 2/ 32 A may be used on charging systems
equipped with a charging socket type 2. Charging cables that deviate from this are not accepted by the
systems.
2.4 Safety instructions for the user
This charging system may only be used in the manner described in this manual. If the charging system is used
for other purposes, the operator may be endangered and the charging equipment may be damaged. This
manual must always be accessible. Note the following points:
•If no charging process is active, anchor any existing charging cables on the charging system in the
brackets provided or wrap them around the housing of the charging system.
•The distance between a charging system and a vehicle must not exceed 3 metres.
•The charging system may only be operated when completely closed. Do not remove covers inside the
charging system.

Safety
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2.5 Personnel qualification
Qualified and trained electricians meet the following requirements:
•Knowledge of general and special safety and accident prevention regulations.
•Knowledge of the relevant electrical engineering regulations.
•Product-specific knowledge through appropriate training.
•Ability to identify hazards associated with electricity.
DANGER
Danger due to electric current
Touching live parts will result in electric shock with serious injury or death.
•Work on electrical components may only be carried out by a qualified electrician and in accordance
with electrical engineering rules.
•Ensure they are de-energised and take suitable protective measures.
2.6 Dangers and residual risks
NOTE
Compleo charging systems as a whole do not contain SVHCs (Substances of Very High Concern) in a
concentration of more than 0.1 % (w/w), related to the individual charging station. However, individual
components may contain SVHCs in concentrations > 0.1 % (w/w).
•When the charging stations are used as intended, no SVHCs are released and there are no risks to
humans or the environment.
2.6.1 Electrical voltage
Dangerous electrical voltages may be present inside the housing of the charging system after the housing has
been opened. There is a danger to life if contact is made with live components. Serious injury or death is the
result.
•Work on electrical equipment may only be carried out by a qualified electrician and in accordance with
electrical engineering rules.
•Disconnect the charging system from the power supply.
•- The system has life-threatening DC voltages, which only disappear after five minutes after switching off
due to capacitor charges. A corresponding period of five minutes must elapse before working on
exposed parts.
2.6.2 Incorrect handling
•Pulling on the charging cable can lead to cable breakage and damage. Only pull the charging cable out of
the socket directly at the plug.
•The use of extension cables is not permitted. To avoid the risk of electric shock or cable fire, only one
charging cable may be used at a time to connect the electric vehicle and charging system.
•A charging system whose charging cables are in contact with the ground involves a risk of tripping or
mechanical damage if run over. The operator of the charging system must implement appropriate
measures for cable routing and affix appropriate warnings.