Compleo eCLICK User manual
The power to move
Version 20230904
Installation instructions
eCLICK
(Generation 3.5)
2
the safety rules applying nationwide to the
the workplace.
The product can only be commissioned free
of faults if this document is observed. These
installation instructions constitute an integral
part of the product and must be available to the
keep this document in a safe place even after
installation.
Note in addition that safety is ensured only when
and disposed of properly as described in this
document.
•
please read the provided documentation to
familiarise yourself with the safety regulations
and other information.
• This product was developed and tested in
compliance with international standards.
• This product may be used exclusively for its
intended purpose.
•
personnel exclusively.
• This product is maintenance-free and cannot
be repaired on site.
• Incorrect installation may entail risks for the
user.
• This product is used in combination with a
power source.
• Make sure that the product is only used in
proper operating conditions.
• Make sure that the power supply to this
product is connected properly to a fuse box
with RCD and circuit breaker as described
below in this document.
Safety information
• The selected RCD and circuit breaker must
be suitable for the electrical connection and
installed in an upstream fuse box.
•
utility with respective national requirements and
notice. This document might not contain the
processes described herein.
Danger
Important
Note
Danger to life and limb
Considerable risk of
injury/damage to property
Information on optimising
the application
Warnung vor elektrischer
Spannung!
IMPORTANT! There is a
risk of injury or damage to
property!
Observing this information
can improve the product’s
application.
Installation instructions | eCLICK
3
Danger
Handling live components incorrectly
may cause grievous injuries and death.
under DIN VDE 0105:
• Disconnect from all power sources
• Lock against reactivation
• Verify zero voltage (all poles)
• Earth and short circuit
•
parts
Danger
replacing the eBOX.
Important
Technically non-functioning or
defective charging infrastructure must
any charging infrastructure that does
not comply with the intended use
manufacturer or which is not regularly
checked.
Important
eBOX bases have sharp edges. Do not
grasp the eBOX by the bases.
Important
The contents of the delivery must
be checked for completeness and
intactness.
Important
please ensure that the eBOX is not
exposed to permanent sunlight.
Important
Keep equipment pack away from small
children. There is a risk that small
resulting in death. Do not install in the
presence of children.
Important
combustible materials are stored at
a distance of less than 5 m from the
is lit.
Important
Ensure that all components are dry
during installation.
Important
Check that the warranty seal on
the back of the eBOX is intact. Do
not operate the product unless the
warranty seal isundamaged.
Damaged warranty seals void the
warranty.
Important
It is recommended not to install the
eBOX in areas where electromagnetic
emissions from large industrial facilities
may interfere with communication.
Note
relevant product standards and rules
and regulations applicable to the
EC Declaration of Conformity.
Note
eBOX professional is a maintenance-
free product. It does not contain any
reparable parts or components. Do not
carry out any repair work. In case of a
Installation instructions | CLICK
4
Safety information
Qualications for electrical work
The specialised personnel performing or
supervising the electrical installation and
maintenance of the device must have read and
this personnel must have been assigned by the
system owner.
Germany
Applicable are the requirements under DGUV
Regulation 3 or DIN VDE 0105-100:
• Technical training (electrical installations)
• Knowledge and experience in the assigned
• Knowledge of the pertinent standards
• Ability to assess the assigned work
• Ability to recognise dangers
Austria
Applicable are the requirements under
ÖVE/ÖNORM EN 50110-1:
• A specialised electrician is a “person who
has undergone suitable technical training
and has the knowledge and experience to
recognise and prevent the potential dangers
of electricity”.
Switzerland
approved by the Inspectorate.
7 – Approval for natural persons
Natural persons performing installation work
on their own responsibility are granted general
installation approval when:
a) their training corresponds to the state of the
art and their continued training is assured;
and
the regulations under this ordinance.”
Electric vehicle charger characteristics
according to IEC 61851-1 Ed. 3
1. The product must be connected to an AC
mains.
2. The product is connected permanently to the
mains.
3. The product is compatible with the eBOX
smart/professional/touch charger in the
connected cable.
4. The product is compatible with electric
vehicles charged with AC in mode 3.
5. The product can be installed and used in
protected indoor areas and unprotected
outdoor areas exposed to rain and direct
sunlight (IP protection only after eBOX
installation).
public areas.
7. The product can be installed on walls and
to compatible POLE (ePOLE or ePOLE duo)
products.
8. The product eCLICK in conjunction with
the eBOX is rated electrical protection
class I. The open eCLICK is rated electrical
protection class I.
Note
standards and rules and regulations applicable to
Declaration of Conformity.
Installation instructions | eCLICK
5
Technical data
Note
32 A one-phase is not permitted in all EU countries.
General informationen
Product name eCLICK
Compatible charging stations eBOX product family
Package dimensions (W x D x H) 515 x 225 x 75 mm
Mechanical details
Mounting type Wall mounted, in ePOLEs and ePOLE duo
Dimensions (H x W x D) 400 x 155 x 60 mm
Weight Approx. 1,1 kg
Electrical data
Maximum charging output 22 kW
Nominal voltage, number of phases, nominal frequency 230 - 400 V; 1 - 3; 50 Hz
Maximum input current
Protection class 1
Maximum cable cross-section 10 mm
Certication
Meter/German calibration law Optional: MID-compliant smart meter
Approvals CE, UKCA
Environmental conditions
Storage temperature -30 °C to +80 °C
Environmental operating temperature -30 °C to +50 °C
Recommended accessories
eSMARTMETER 10292118
RCD type A 10284822
RCD type A 10118695
Circuit breaker 10133671
Circuit breaker 10118694
Installation instructions | CLICK
6
The eCLICK is the docking station for the eBOX
charger for eMobility solutions. Thanks to its
time. Please observe the safety instructions at the
beginning of these installation instructions. The
eCLICK can be mounted on a suitable wall or in
the ePOLE (duo).
Included in delivery
1x eCLICK
1x multilingual installation instructions
1x drilling template
Equipment pack:
3x sealing plugs
3x universal dowels
1x cable gland M20 x 1.5
1x lock nut M20 x 1.5
1x sealing ring
1x seal
1x screw for cable clip
1x cable clip
Important
The contents of the delivery must be checked for
completeness and intactness.
Installation instructions | eCLICK
7
eCLICK – the product details
1 eCLICK
2 Contact guard
3 Cable routing plates
4 Locking bracket
5 Mains board
7 Sealing plug
8 Interface board
4
8
1
2
3
3
7
7
7
5
Installation instructions | CLICK
8
the utility with respective national requirements
notice. This document might not contain the
processes described herein.
Choosing the site
Contact the customer to choose a suitable site.
The optimal location for the charging station
depends on the owner’s requirements and
on the parking situation as well as the local
conditions for cable routing. The eCLICK can be
on the customer’s requirements. Make sure
that the surface is suitable for installation; for
recommended.
on which the eCLICK is to be installed is even. If
and moisture may penetrate.
depending on the ambient temperature) between
the eCLICK and surrounding objects ensures
adequate heat dissipation and unimpeded use
later.
it is accessible even with parked vehicles so that
the cable can be connected to the vehicle and
the eBOX without any problems and so the eBOX
can be operated without any limitation.
please ensure that the eBOX is not exposed to
permanent sunlight.
Before installing
Ergonomics
wall installation” demonstrates the optimal
dimensions.
Pre-installation requirements
Check and ensure that the electrical installation
intended for connection can supply the required
electrical power.
Each eCLICK must be fused with its own RCD and
its own circuit breaker in the pre-installation. No
additional electrical devices may be integrated in
any of these circuits.
operator of the system for the required output
Danger
Do not install in and around ex-zones!
Installation instructions | eCLICK
9
Before installation …
• check the installation of the surge protection
• routing of the connecting line to the
installation site must be completed.
• connection of the supply line between the
eCLICK/eBOX and the sub-distribution must
be prepared.
Cable selection
standards must be observed. When selecting the
phase AC circuit must be made in accordance
with the regulations and standards.
The cable cross-section must be selected so that
the self-heating is limited to 15K.
Routing the connecting cable
Route cables with an adequate conductor area
mind that only cables not exceeding 10mm² in
cross-section may be introduced into the eCLICK
(maximum bending radii). The routed cables may
therefore have to be rewired before they are
inserted into the eCLICK.
To prevent the connection cable from being
of approx 450 mm from the cable routing plate
should be provided.
Important
supply cable is selected according to its length.
Important
When the eCLICK is mounted in the ePOLE side-by-
every eCLICK must be provided with its own RCD
supply lines are required. You may then have to
repeat the procedure under the subsections “Before
Installation instructions | CLICK
10
Please note that the installation and
commissioning of electrical systems and
personnel.
This section is divided into the main categories
into subsections of greater detail.
Please note the following summary of the most
important installation steps:
1. Consultation with the grid operator.
2. Checks: Can the system deliver the required
power?
3. Site selection and eCLICK installation.
4. Pre-installation: Make sure that a
corresponding RCD (see table below) and
circuit breaker (see table below) are installed
in the sub-distribution.
5.
plate.
Ethernet cable (optional): Before connecting
thread according to the enclosed cable gland
through the corresponding routing plate.
lock nut.
7. Grid control box and shunt release (optional):
drill a hole for an M20 thread according
to the enclosed cable gland through the
corresponding routing plate. Insert the cable
8. eSMARTMETER: Check whether an
eSMARTMETER is to be installed in the
eCLICK.
connect it to the mains board.
10. Version without eSMARTMETER: If an
Installation
supply line directly to the mains board.
11. Select suitable connection scenario and wire.
12.
mains board or eSMARTMETERs must not be
connected to L2 or L3! Supply line L1 must
always be connected to L1 of the mainboard
or eSMARTMETER.
13. Make sure that the contact guard is snapped
into place in the eCLICK. Use the provided
seal to secure the contact guard on the
eCLICK in such a manner that unauthorised
removal of the contact guard is not possible
without breaking the seal.
14. Read the meter.
15. Perform electrical test.
Danger
instructions.
Installation instructions | eCLICK
11
RCD
Charging power 3.7 kW; 11 kW 7.4 kW; 22 kW
Charging current 16 A 32 A
Example
Standards
Type A A
Operating voltage
Poles 4-pole 4-pole
Rated residual current 30 mA 30 mA
Rated current 25 A 40 A
Tripping time 300 ms 300 ms
Operating characteristics instantaneous
Overvoltage category III III
Fouling factor 2 2
Ambient temperature Tmax +55 °C, Tmin -25°C Tmax +55 °C, Tmin -25°C
Material number 10284822 10118695
Circuit breaker
Charging power 3.7 kW; 11 kW 7.4 kW; 22 kW
Charging current 16 A 32 A
Example S203-NA K, 20A ABB S203-NA K, 40A ABB
Standards
Tripping characteristics K K
Poles 4-pole 4-pole
Rated breaking capacity 6,000 A 6,000 A
Rated current 20 A 40 A
Insulation voltage 4 kV 4 kV
Overvoltage category III III
Fouling factor 2 2
Ambient temperature Tmax +55 °C, Tmin -25°C Tmax +55 °C, Tmin -25°C
Material number 10133671 10118694
Installation instructions | CLICK
12
Installation
European grids
eCLICK
LS
RCD
TN-S
L1
L2
L3
N
PE
Single-phase connection: L1, N, PE,
three-phase connection: L1, L2, L3, N, PE
TN-C-S
L1
L2
L3
N
PE
PEN
Signal earth System earth
eCLICK
LS
RCD
Single-phase connection: L1, N, PE,
three-phase connection: L1, L2, L3, N, PE
TN-C
L1
L2
L3
PEN
A TN-C mains is not supported.
TN-C mains.
If the pre-installation presents a transfer point
from a TN-C to a TN-C-S mains, the eCLICK
TN-C-S description.
Installation instructions | eCLICK
13
TT
L1
L2
L3
N
PE
eCLICK
LS
RCD
National standards apply.
standards.
Assuming there is an earth electrode of
single-phase connection: L1, N, PE,
three-phase connection: L1, L2, L3, N, PE.
IT
L1
L2
L3
N
An IT mains is not supported.
an IT mains!
Danger
Use only power transmission cables complying with
DIN VDE 18015 and designed for voltages of
Umax < 3%.
Note
A separate document describes how the ePOLE duo
is installed.
Important
Special requirements must be met for installation in
Installation instructions | CLICK
14
Tools needed
To install the eCLICK to a wall or to ePOLE
screwdriver with torque display.
knife and a wire stripper.
Drilling template
for M20 thread (optional for
Hammer drill
Pencil
Side cutter
Round-nosed pliers
Wire stripper
Installation
Installation instructions | eCLICK
15
Installation information
The eCLICK is secured through three screw holes
remove the contact guard. The contact guard is
clipped without screws to the eCLICK. It is only
replaced after connecting to the mains.
Use a screwdriver to remove the contact guard.
the side of the contact guard and carefully lift it.
Installation in ePOLE duo
and screw the eCLICK to the points provided for
this purpose in the ePOLE duo.
replace the insulation plugs. Repeat these steps
on the opposite side.
2x
Danger
This product contains antennas that emit
electronic devices such as mobile phones and
medical devices when exposed to prolonged periods
of time at intervals less than 3.5cm. If prolonged
is recommended to avoid interference.
Important
It is imperative that you insert the provided sealing
penetrate and damage the product.
Installation instructions | CLICK
16
Installation
eCLICK wall installation
After choosing a suitable site and making all of
The eCLICK packaging contains a drilling
it as necessary. Draw the three drill points on the
directly through the positioned template.
For full accessibility
provided dowels. If the provided screws are
use another suitable type of attachment.
Screw the eCLICK to the wall using the screws
provided.
Installation instructions | eCLICK
17
Insert the provided sealing plugs.
Integrating the eSMARTMETER (optional)
Included in delivery
1x eSMARTMETER
1x patch cable
Wiring cable not included. Insert a cable with a
maximum cross-section of 10 mm.
Remove the contact guard from the eCLICK
(cf. previous page). It will be placed back on the
eCLICK at the end of the installation.
four points on the eCLICK.
Clic!
Insert the loose ends of the pre-assembled
cables into the top section of the eCLICK (mains
board)..
Supply cable connection
There are two connection options for the supply
cable. The two options for single and double
supply can be found from page 22 onwards.
Danger
that the eCLICK does not deform.
Important
It is imperative that you insert the provided sealing
penetrate and damage the product
Installation instructions | CLICK
18
Installation
eSMARTMETER cabling
cabling must be carried out.
torque of 1.2-1.5Nm.
1
21Mains board
2Interface board
Use the provided data cable to connect the
eSMARTMETER to the interface board.
Preparing the electrical connection
Make sure that the hole in the cable routing plate
is facing the side where you want to insert the
plates.
Ethernet link (optional)
An Ethernet cable can be used to integrate the
eBOX in the customer’s network. It is important
to know the connections on the interface board
for the Ethernet connection.
3a
3b
1
2a
8
2b
45
7
1
2a
3a
4
5
6
7Shunt release connection
8
Important
Important
The eSMARTMETER supply cables must be placed on
the mains board.
Installation instructions | eCLICK
19
in the picture) for the M20 cable gland in the
cable routing plate using the step drill. Drill step
by step to ensure that the hole is not too large
and that there is still a seal after the cable gland
has been installed. Insert the M20 cable gland (for
Feed the network cable through the M20 cable
gland over the cable ducts and secure the cable
to 4 using the cable clip. Route the cable to the
and place it on the LAN2 LSA-Plus connector
strip (2b) of the interface board using an LSA-Plus
can be used.
8
7
6
5
4
3
2
1
RX-
RX+
TX-
LAN 2
TX+
6
3
2
1
Standard TIA-568A representation
RX-
RX+
TX-
LAN 2
TX+
6
3
2
1
Standard TIA-568B representation
4
5
7
8
Not used
Firmly screw on the cable gland to ensure
tightness.
Shunt release (optional)
The signal for welded power contacts is
connected to position 7 of the interface board
the installer’s requirements. A shunt release is
an additional feature that must be connected as
via screw terminal. Please note that the cable
0.2-1.5 mm².
Interface board
Sub-distribution
Circuit
L1
2 A max.
e.g. ABB F2C-A1
mechanically
coupled
GND
L2 L3 N
L1 L2 L3 N
40 A
To eCLICK mains board/eSMARTMETER
Shunt release COM
NC NO
Grid control box connection (optional)
by the local grid operator with the help of a grid
control box. The grid operator has the option of
dynamically limiting the charging power over a
maximum of 4 steps.
operators with regard to the power levels. They
can vary depending on the grid operator and
Installation instructions | CLICK
20
Installation
F2 +
F2 -
F1 +
F1 -
Connection
The grid control box connector can connect
the eCLICK to an external control box. The
interface board features 2 connection options for
connecting the grid control box.
There are 2 potential-free contacts available.
installation:
• If only one grid channel is used:
2-core sheathed cable
• When using both grid channels:
4-core sheathed cable
• Maximum cable cross-section:
0.2 mm²-4 mm² rigid cable/
the grid control box.
Switching of potential-free contacts
eCLICK Grid control box
F2
F2
F1
F1
+
-
+
-
S2
S1
Activation
Activation takes place in two stages:
1. Please perform initial commissioning via the
eCONFIG app to establish a connection with
the backend. The QR codes for downloading
the app can be found on p. 30.
2. The grid control box connection is activated
in the Document Center at docs.compleo-
cs.com
(e.g. 0%/30%/70%/100%).
Note
Communication between the grid control box and
the eBOX takes place via the black ribbon data cable.
Make sure that the eBOX data cable is connected to
eCLICK.
Important
There is a risk of confusion between the switching
states with open and closed relay.
Installation instructions | eCLICK
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