Corghi ARTIGLIO 50 User manual

Italiano Manuale d’uso
English Operator’s manual
Français Manuel d’utilisation
Deutsch Betriebsanleitung
Español Manual de uso
Cod. 4-105370 - 10/06
Kit Pax System
Artiglio 50

2 Artiglio 50 - Kit PAX System
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Deutsch
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duced, or partially or totally adapted by any means (including
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Artiglio 50 - Kit PAX System 27
GB
CONTENTS
INTRODUCTION ........................................................................................... 28
TRANSPORTATION, STORAGE AND HANDLING .................................... 29
SAFETY REGULATIONS .............................................................................. 29
UNPACKING / ASSEMBLY ........................................................................... 30
TECHNICAL DATA ....................................................................................... 31
INSTALLATION ............................................................................................. 31
EXPECTED USAGE CONDITIONS .............................................................. 32
MAIN OPERATINGELEMENTS ................................................................... 32
SET-UP ........................................................................................................... 33
TYRE REMOVAL ........................................................................................... 34
TYRE ASSEMBLY .......................................................................................... 40
INFLATION .................................................................................................... 45
GLOSSARY .................................................................................................... 48

28 Artiglio 50 - Kit PAX System
INTRODUCTION
The aim of this booklet is to supply the
owner and the operator with effective, safe
instructions for the installation, use and
maintenance of the Pax kit for Artiglio 50.
If these instructions are carefully followed,
the machine will offer you all the efficiency
and life-span guaranteed by the CORGHI
tradition, helping considerably to facilitate
your work.
Below you will find the definitions to iden-
tify the level of danger, with the respective
words used in this manual:
DANGER
Immediate danger that could lead to seri-
ous injury, or death.
ATTENTION
Danger or unsafe procedure that could
cause serious injury, or death.
WARNING
Danger or unsafe procedure that could
cause minor injury, or material damage.
Read these instructions carefully before
starting up the equipment. Keep this
manual, together with all the illustrative
material supplied with the equipment, in
a file near the machine, so that it can easily
be consulted by the operators.
The technical documentation supplied is
an integral part of the machine, so if the
machine is sold, all the documentation must
be passed on to the purchaser.
The manual should be considered valid
only for the model and machine serial
number shown on the label fixed on the
manual itself.
ATTENTION
Follow the procedures described in
this manual: any use of the equipment
not expressly described herein must be
considered the sole responsibility of the
operator.
NOTE
Some illustrations contained in this booklet
have been developed from photos of pro-
totypes: the standard production machines
may differ in some details.
These instructions are aimed at people with
a certain level of mechanical knowledge.
For this reason, we have avoided describ-
ing each single operation, such as how to
loosen or tighten the fixing devices. Do not
carry out operations that go beyond your
own abilities, or of which you have no ex-
perience. If you require assistance, contact
an authorised assistance centre.

Artiglio 50 - Kit PAX System 29
GB
TRANSPORTATION,
STORAGE AND HANDLING
Transportation conditions
The Pax kit must be transported in its
original packaging, and kept in the position
indicated on the packaging itself.
Conditions of the
transportation and machine
storage environment
Temperature: -25° - +55°C.
WARNING
Keep the original packaging, in case it is
needed for any future transportation.
SAFETY REGULATIONS
The equipment is designed exclusively for
professional use.
ATTENTION
Only one operator at a time should work
on the equipment.
ATTENTION
Failure to observe the instructions and
the danger warnings may lead to serious
injuries for the operators and any other
people present. Do not start up the ma-
chine before reading and understanding
all the signals of danger, attention and
warning explained in this manual.
To operate this machine correctly, the op-
erator must be qualified and authorised,
able to understand the written instructions
supplied by the manufacturer, trained, and
familiar with the safety regulations. An op-
erator must not assume drugs or alcohol,
which could affect his work ability.
It is essential:
- to be able to read and understand what
is described;
- to know the capabilities and character-
istics of this machine;
- to keep unauthorised people away from
the work area;
- to check that the installation of the ma-
chine has been carried out in compliance
with all the standards and regulations
currently in force in this field;
- to check that all the operators are suit-
ably trained, that they know how to use
the equipment correctly and safely, and
that there is adequate supervision;
- not to touch lines or the inside of electri-
cal equipment without first ensuring that
the power supply has been removed;
- to carefully read this booklet and learn to
use the machine correctly and safely;
- to keep this use and maintenance manual
always easily available, and to consult it
when necessary.

30 Artiglio 50 - Kit PAX System
UNPACKING / ASSEMBLY
ATTENTION
Carry out carefully the unpacking, assem-
bly and installation operations described
below.
Failure to observe these recommendations
may cause damage to the elements of the
PAX System wheels Kit, and jeopardise
the safety of the operator.
- Free the PAX System wheels Kit from any
packaging it has. Check it has not suffered
any damage during the transportation.
Place the elements that make up the PAX
System wheels Kit so that they cannot fall
and be damaged.
- The PAX System wheels Kit contains the
following six elements (fig.1):
A) tool with reversible roller. Character-
ised by an A1 roller, and an A2 support
(specially shaped for fixing to the bead
breaker arm via the appropriate holes)
B) Kit 10 Reglette. A special element in
plastic, to protect the rim. Equipped
with a central tang with a notch, it allows
the insertion of the upper bead breaking
lever, thereby keeping the rim intact
C) upper bead breaking lever
D) tyre bead-holding belt.
1
A
A1
A2
B
D
C
DESCRIPTION
ARTIGLIO 50 in configuration
for PAX System wheels
ARTIGLIO 50 in configuration for PAX System
wheels allows you to easily break the beads,
disassemble and assemble any type of the
above-mentioned tyres with a rim diameter
from 360 to 560 mm. In any phase during
which the machine works with the horizontal
wheel blocked and perfectly centred on the
turntable device.
The drive commands are on the bead
removal command push-button panel
- fig.2.
The configuration assumed allows the op-
erator to work in complete safety, without
having to move from his work position.
ARTIGLIO 50, in configuration for PAX
System wheels, maintains the objectives
reached in the traditional version:
- reducing the physical effort applied by
the operator;
- guaranteeing the total safety for the rim,
insert and tyre cover.
2

Artiglio 50 - Kit PAX System 31
GB
TECHNICAL DATA
ARTIGLIO 50 in configuration
for PAX System wheels
PAX System tyre types processed
- maximum dimension of the PAX tyre .....
cover 920 mm
- minimum diameter of the rim hole .40 mm
- minimum operating pressure ..........7 bar
- maximum operating pressure ..........10 bar
- force of the pneumatic cylinder (at 7 bar) .6500 N
Weight of PAX System wheels kit ... 10 kg
ARTIGLIO 50, equipped for PAX wheels, can
operate on PAX System wheels (with a full-
width, clipped support) with the following
technical characteristics (for symbols A, B,
D, F, X and Y, see the design below).
PAX System wheels with full-width, clipped
support (fig.3)
- diameter (B) ............from 360 to 560 mm
- width (A) .......................... from 155 to 335
- inner offset (X) ..................... max 260 mm
- outer offset (Y) max .................... 330 mm
- hole diameter (D) ......from 40 to 105 mm
- diameter circumference fixing holes (F) .
from 98 to 170
3
B
D
Y X
F
A
INSTALLATION
N.B.: the PAX wheels Kit can only be in-
stalled on the ARTIGLIO 50 tyre changer.
The installation of the Kit for PAX wheels must only
be carried out by qualified personnel, authorised
by Corghi S.p.A. The installation by unqualified
personnel will lead to the loss of the guarantees
concerning the performance of the device.
ARTIGLIO 50 in configuration
for PAX System wheels
Tooling procedure
Fig.4 shows the ARTIGLIO 50 tyre changer fitted
for PAX System wheels.
The pre-setting of ARTIGLIO 50 in configuration
for PAX System wheels is obtained via the tooling
procedure described below:
- Disconnect the bead breaker disc from the
pneumatic system - fig.5.
- Remove the bead breaker disc by means of the
block formed by the blocking pin F - fig.5.
- Assemble the tool with the reversible roller
for PAX System wheels, and fix it so that the
blocking pin F enters the outer hole G - fig.6-
6a.
4

32 Artiglio 50 - Kit PAX System
5
F
6
F
6A
G
EXPECTED USAGE
CONDITIONS
Position of the operator
Fig.7 shows the position of the operator
during the various work phases.
7
MAIN OPERATING
ELEMENTS
ATTENTION
Learn to know your machine: knowing ex-
actly how it works is the best guarantee of
safety and performance. Learn the function
and position of all the commands. Carefully
check that each machine command works
correctly. To avoid accidents and injury, the
equipment must be properly installed, cor-
rectly operated and subjected to regular
maintenance interventions.

Artiglio 50 - Kit PAX System 33
GB
SET-UP
Preliminary checks
Check, on the gauge of the regulator filter +
lubricator unit, the presence of a minimum
pressure of 7 bar.
Check that the machine has been correctly
connected to the electrical power supply.
Special instructions
PAX System wheels with clipped insert
Some PAX System wheels are fitted with a
clipped insert (fig.8). In particular, they have
a groove around the circumference of the
outer edge of the rim. In this groove, there is
the clip of the insert. During the assembly of
the insert, it is therefore necessary to ensure
the correct coupling of the parts.
How to establish from which
side of the wheel the tyre
should be removed
See fig.8. On the PAX wheel, identify the
side with the diameter of the smaller rim A
and the diameter of the larger rim B.
The removal or assembly of the tyre must be
carried out by positioning the PAX wheel on
the turntable, with the side with the diam-
eter of the smaller rim A facing upwards.
8
BA
Instructions for choosing the
substitute tyre
To take the greatest advantage of the char-
acteristics offered by a tyre, and to obtain
the necessary guarantees of safety during
the use, it is important to follow a series of
precautions when choosing it, and when
setting it up.
The dimensional and construction charac-
teristics, as well as the service characteris-
tics, can be identified via the words visible
on the side of the tyre cover.
Breaking down the designation of the meas-
urement of the tyre cover (e.g. 195/620 R
420 A - see fig.9) into its various elements,
you obtain the information required to set
up the machine correctly. In particular, the
value in millimetres of the outer diameter
of the rim of the PAX wheel being worked
(from the example above: 420).
9
420

34 Artiglio 50 - Kit PAX System
TYRE REMOVAL
Procedure for standard PAX
tyres
Loading the wheel Fig. 10
A) Position the wheel on the lift.
B) Lift the wheel by means of the pedal 1.
C) Load the wheel manually on the turn-
table.
D) Insert the anti-rotation dowel in one of
the fixing holes of the rim.
12
10
A
B
10
C
D
Blocking the wheel on the
turntable
Fig. 11
A) Insert the A1 blocking device in the central
hole of the wheel.
B) Rotate the device, to allow the correct
hooking up with the turntable.
C) Bring the centring cone near the rim manu-
ally, by means of the blocks 1.
D ) Tighten the blocking device, rotating the
handles 2 clockwise.