Cosel RBC200F User manual

Basic Characteristics Data
Basic Characteristics Data
Model Circuit method
Switching
frequency
[kHz]
Input
current
[A]
Inrush
current
protection
PCB/Pattern Series/Parallel
operation availability
Material Single
sided
Double
sided
Series
operation
Parallel
operation
Input module of
RBC200F Active filter 40 - 220 2.4 *1Relay FR-4 - Ye s No No
Output module of
Y, Z LLC resonant converter 90 - 180 - - FR-4 - Ye s No No
Output module of
G, H, J, K, L Flyback converter 60 - 120 - - FR-4 - Ye s Yes *2No
Output module of
M, P, Q Flyback converter 60 - 120 - - FR-4 - Ye s No No
*1The value at ACIN 100V and 200W output.
*2Series operation is possible only if Slot 2 and Slot 3 are the same module. (Refer to Instruction Manual 3.1)
RB-6

2.1 Input voltage range RB-9
2.2 Inrush current limiting RB-9
2.3 Overcurrent protection RB-9
2.4 Overvoltage protection RB-9
2.5 Output voltage adjustment range RB-9
2.6 Output ripple and ripple noise RB-9
2.7 Isolation RB-9
2.8 Start/stop sequence RB-9
1 Conguration - Model Name Construction
RB-8
3 Series Operation and Parallel Operation
RB-10
3.1 Series Operation RB-10
3.2 Parallel Operation RB-10
4Assembling and Installation Method RB-10
5 Option and Others RB-12
4.1 Heat dissipation (derating) RB-10
4.2 Installation method RB-11
4.3 Mounting screw RB-11
4.4 Ground RB-11
4.5 Expectancy life and warranty RB-11
5.1 Outline of options RB-12
5.2 Others RB-13
2Function RB-9
AC-DC Power Supplies Congurable Type
Instruction Manual
RB-7

1 Conguration - Model
Name Construction
The RB series has Order Name which is used for the ordering
aside from Model Name. Please order at Orderer Name.
The Order Name will be assigned after the product is congured.
Please contact us for further details.
¡Model Name Construction
RB C F
3 2 1
5 6 7 841 32
1 Series name
RB=RB series
2 Multiple output
3 Abbreviation maximum output power
200=207W
4 Universal input
5 Slot 3 module code
6 Slot 2 module code
7 Slot 1 module code
8 Optional code
<Model Name Example>
RBC 200 F K YJ SN
with Chassis & cover
Slot 1 Module Y (24V 6A)
Slot 2 Module J (12V 2.5A)
Slot 3 Module K (16.5V 1.9A)
RB series 207W (RBC200F)
¡Order Name Construction
1through 7 have the same rules as Model Name, after that add
management alphanumeric character (6 digits).
Optional codes are not listed on Order Name.
<Order Name Example>
RBC200F - K J Y - 1 2 3 4 5 6
“1 2 3 4 5 6” is an example of management alphanumeric charac-
ter.
¡Output of slot
Slot 1 output is connected to +V1, G1.
Slot 2 output is connected to +V2, -V2 and G2.
Slot 3 output is connected to +V3, G3.
¿Conguration rules
(1) The code of the module installed in Slot 1 is selected from Slot
1 output module specications.
(2) Slot 1 has to have a module selected.
(3) The code of the module installed in Slot 2 is selected from Slot
2, Slot 3 output module specifications and Slot 2 dedicated
output module.
(4) The code of the module installed in Slot 3 is selected from Slot
2, Slot 3 output module specications.
(5) It is possible to congure Slot 2, Slot 3 as an empty slot. (Refer
to Fig.1.1, Fig1.2)
If you do not install a module, code “O” (blank code) should be
selected.
However, It is not possible to congure both Slot 2 and 3 as “O”.
If you congure Slot 2 as “O” , pin no.5 to 7 of CN2 is NC.
If you congure Slot 3 as “O” , CN3 is not installed.
(6) Series operation is possible only if Slot 2 and Slot 3 are the
same module. Please refer to section 3.1
Fig.1.1 Schematic, if you congure Slot 2 as “O”
(Model Name : RBC200F-OOO)
Fig.1.2 Schematic, if you congure Slot 3 as “O”
(Model Name : RBC200F-OOO)
AC-DC Power Supplies Congurable Type
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2 Function
2.1 Input voltage range
¡The range is from AC85V to AC264V. (please see SPECIFICA-
TIONS for details).
¡In cases that conform with safety standard, input voltage range is
AC100 - AC240V (50/60Hz).
¡If input value doesn’t fall within above range, the unit may not op-
erate in accordance with specications and/or start hunting or fail.
If you need to apply a square waveform input voltage, which is
commonly used in UPS and inverters, please contact us.
¡When the input voltage changes suddenly, the output voltage ac-
curacy might exceed the specication. please contact us.
2.2 Inrush current limiting
¡An inrush current limiting circuit is built-in.
¡If you need to use a switch on the input side, please select one
that can withstand an input inrush current.
¡Relay technique is used in the inrush current limiting circuit. When
you turn the power ON/OFF repeatedly within a short period of
time, please have enough intervals so that the inrush current limit-
ing circuit becomes operative.
¡Surge current in the lter unit does not include (0.2ms or less).
2.3 Overcurrent protection
¡An overcurrent protection circuit is built-in and activated at 105%
of the rated current. A unit automatically recovers when a fault
condition is removed.
Please do not use a unit in short circuit and/or under an overcur-
rent condition.
¡Intermittent Operation Mode
Intermittent operation for overcurrent protection is included in a
part of series. When the overcurrent protection circuit is activated
and the output voltage drops to a certain extent, the output be-
comes intermittent so that the average current will also decrease.
¡Output voltage shuts down when the output voltage continuously
drops due to overcurrent protection.
¡Output voltage recovers from overcurrent protection by shutting
down the input voltage and waiting more than 3 minutes then turn-
ing on AC input again.
2.4 Overvoltage protection
¡An overvoltage protection circuit is built-in. If the overvoltage pro-
tection circuit is activated, shut down the input voltage, wait more
than 3 minutes and turn on the AC input again to recover the out-
put voltage.
Remarks :
Please avoid applying a voltage exceeding the rated voltage to an
output terminal. Doing so may cause a power supply to malfunc-
tion or fail. If you cannot avoid doing so, for example, if you need
to operate a motor, etc., please install an external diode on the
output terminal to protect the unit.
2.5 Output voltage adjustment range
¡To increase an output voltage, turn a built-in potentiometer clock-
wise.
To decrease the output voltage, turn it counterclockwise.
2.6 Output ripple and ripple noise
¡Output ripple noise may be inuenced by measurement environ-
ment, measuring method Fig.2.1 is recommended.
Load
150mm
C
1
Osiloscope/
Ripple noise meter
Bw:20MHz
Differential probe
+
C1 : Aluminum electrolytic capacitor 22μF
+V1
G1
Fig.2.1 Measuring method of Ripple and Ripple Noise
(Example of measurement with V1)
Remarks :
When GND cable of probe with ux of magnetic force from power
supply are crossed, ripple and ripple noise might not measure cor-
rectly.
Please note the measuring environment.
Bad example Good example
Fig.2.2 Example of measuring output ripple and ripple noise
2.7 Isolation
¡For a receiving inspection, such as Hi-Pot test, gradually increase
(decrease) the voltage for the start (shut down). Avoid using Hi-
Pot tester with the timer because it may generate voltage a few
times higher than the applied voltage, at ON/OFF of a timer.
¡When you test a unit for isolation between the input and output, or
between output and terminal FG, short-circuit between all outputs
and function terminal.
¡When you test a unit for isolation between output V1,V2, and out-
put V3,short-circuit between output V1 and output V2.
2.8 Start/stop sequence
¡The start / stop waveform changes due to external capacity, load
current, etc, so please evaluate if start / stop sequence is required.
¡Please contact us if start / stop sequence is required.
AC-DC Power Supplies Congurable Type
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3 Series Operation and
Parallel Operation
3.1 Series Operation
¡Series operation is possible only if Slot 2 and Slot 3 are the same
module. Fig.3.1 shows an example of wiring.
Remarks :
Please be sure to have enough cooling in case one of the slots
stops due to activation of the protection circuitry.
In case of malfunction (Failure of protection circuit activation),
please stop the operation.
The combined output voltage of series operation is 48 V.
If the combined output voltage exceeds 60V, the safety agency
approvals are void.
+V1
G1
+V2
G2
+V3
G3
RBC200F
+V1
G1
+V2
G2
+V3
G3
RBC200F
Load
Load
Load
(a) (b)
Fig.3.1 Examples of wiring in series operation
3.2 Parallel Operation
¡Parallel operation and redundancy operation are not possible.
4 Assembling and
Installation Method
4.1 Heat dissipation (derating)
¡For reliable and safe operation, please make sure the maximum
component temperature rise given in table 4.1 is not exceeded.
Please refer to Fig.4.2 for derating information based on each
mounting methods.
Please allow enough ventilation for the power supply.
Temperature of points 1through 5 should be lower than the up-
per limit temperature.
The expectancy life in the upper bound temperature (Points 1
through 5) is 3 years or more. Please refer to 4.5 if you want to
extend the longevity.
¡Derating curve depending on input voltage
Derating curve depending on input voltage is shown in Fig.4.3.
¡The definition of load factor is the following, suffix k means the
k-th slot.
Ak =
Ik ×Vk
(Rated output power of k-th module)
Rated output power : Depends on input (refer to Fig.4.3)
Load factor [%] = maximum value of A1to A3
Ik, Vk : output current, voltage
* When the k-th slot is module P, Q, Vk is the voltage between +V
and -V.
¡Test Measuring points
Be aware of the conductive parts during the measurements.
Please contact us for more detail.
<Module G, H, J, K, L, M> <Module P, Q>
1 4
23 5 2
1
34 5
4
Fig.4.1 Measurement points locations
Table 4.1 Maximum temperature of measurement points
Installation
condition
Cooling
Method Load factor
Maximum temperature [C]
1
:
Capacitor
2
: V1
Capacitor
3
: V2
Capacitor
4
: V3
Capacitor
5
: V2
Capacitor
A
Convection
75%<Po[100%
81 79 80 79 90
Po[ 75% 86 84 84 84 93
B
75%<Po[100% 66 72 75 70 85
Po[ 75% 78 81 84 80 92
C
75%<Po[100% 70 61 73 79 83
Po[ 75% 78 73 81 83 89
D
75%<Po[100% 73 66 68 67 78
Po[ 75% 81 77 79 78 87
E
75%<Po[100% 68 72 81 79 91
Po[ 75% 75 80 84 83 93
F
75%<Po[100% 65 67 74 72 84
Po[ 75% 79 79 84 82 92
A,B,C,
D,E,F
Forced air
75%<Po[100% 79 82 83 80 83
Po[ 75% 82 82 83 80 83
0
20
40
60
80
70
100
－20 －10 0 10 20 30
35 65
40 50 60 70
Ambient temperature [ ℃ ]
*Specifications for ripple and ripple noise changes in the shaded area.
Load factor [%]
(1) Convection
(2) Forced air (0.5m
3
/min)
(1) B, D
mounting
(1) A
mounting
(2) A - F
mounting
(1) F
mounting
(1) F
mounting
(1) C, E
mounting
(1) C, E
mounting
Fig.4.2 Derating curve depends on ambient temperature (Reference value)
AC-DC Power Supplies Congurable Type
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85 90
80
100
Input voltage [VAC]
Load factor [%]
Fig.4.3 Derating curve depends on input voltage
4.2 Installation method
¡Mounting method
(D)
(A) (B) (C)
(F)(E)
CN1 CN1
CN1
Standard Position
CN1
CN1 CN1
Fig.4.4 Mounting method
¡This power supply is manufactured by SMD technology.
Do not touch any SMD components on the unit. Be especially
careful when handling.
¡If using a metal chassis, keep proper insulation between the
component and metal chassis, use the spacer of 10mm or more
between bottom of power supply and metal chassis.
If d1and/or d2 are less than the value mentioned in Fig.4.5, insert
an insulating sheet with reinforced insulation between the power
supply unit and metal chassis.
The following distance is not satisfactory for cooling condition.
Please refer to section 4.1 for cooling method.
d1=10mm min
d
2
d
2
d
2
d
2
d
2
CN1
d2=6mm min
CN1
Fig.4.5 Installation method
¡There is a possibility that it is not possible to cool enough when
the power supply is used by the sealing up space as showing in
Figure 4.6.
Please use it after conrming the temperature of points 1through
5of section 4.1.
Power Supply
Case
Fig.4.6 Installation example
4.3 Mounting screw
¡The mounting screw should be M3. The hatched area shows the
allowance of metal parts for mounting.
8
8
8 8
8
88
8
CN1 CN2
CN3
FG
Fig.4.7 Allowance of metal for mounting
¡If the power supply unit is xed with metal parts from the top side,
make sure not to make contact with any components on the unit.
¡This power supply is manufactured by SMD technology.
The stress to PCB like twisting or bending causes defects to the
unit, so handle the unit with care.
4.4 Ground
¡When installing the power supply with your unit, ensure that the
input FG terminal or mounting hole FG is connected to safety
ground of the unit. However when applying the safety agency,
connect the input FG terminal to safety ground of the unit.
*It is recommended to electrically connect FG to metal chassis for
reducing noise.
4.5 Expectancy life and warranty
¡Expectancy life
Table 4.2 Expectancy life
Installation
condition
Cooling
Method
Average ambient
temperature (yearly)
Expectancy Life [years]
Po[75％75％<Po[100％
A
Convection
Ta=40Cor less 6 6
Ta=50C6 4
B，DTa=30Cor less 6 6
Ta=40C6 4
C，ETa=25Cor less 6 6
Ta=35C6 4
FTa=20Cor less 6 6
Ta=30C6 4
A,B,C,D,E,F
Forced air
Ta=50Cor less 6 6
Ta=60C6 4
Remarks :
Estimated life expectancy can be calculated by point temperature
1through 5 shown in section 4.1. Please contact us for details.
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¡Warranty
Table 4.3 Warranty
Installation
condition
Cooling
Method
Average ambient
temperature (yearly)
Warranty [years]
Po[75％75％<Po[100％
A
Convection
Ta=40Cor less 5 5
Ta=50C5 3
B，DTa=30Cor less 5 5
Ta=40C5 3
C，ETa=25Cor less 5 5
Ta=35C5 3
FTa=20Cor less 5 5
Ta=30C5 3
A,B,C,D,E,F
Forced air
Ta=50Cor less 5 5
Ta=60C5 3
5 Option and Others
5.1 Outline of options
*Please contact us for details of specications and delivery timing.
*You can combine multiple options. Some options, however, can-
not be combined with other options. Please contact us for details.
¿-C
- Option -C units have coated internal PCB for better moisture
resistance. The Input connector is hibox type (Mfr. J.S.T.).
Table 5.1 Coated internal PCB type
I/O Connector Part No. Connector type
Input connector CN1
VH
（hibox type）
Output connector CN2
CN3
Function connector (optional) CN4 PH
（hibox type）
¿-G
- Option -G units are low leakage current type.
- Differences from standard versions are summarized in Table
5.2.
Table 5.2 Low leakage current type
Leakage Current (AC240V 60Hz) 0.15mA max
Conducted Noise N/A
Output Ripple Noise Please contact us for details
about Ripple Noise
¿-S, -SN
- -S indicates a type with chassis, and -SN indicates a type with
chassis and cover (Refer to external view).
- The vibration resistance specification changes depending on
the mounting method. Please contact us for detail.
- “Maximum temperature of measurement points”, “Derating
curve depends on ambient temperature”, “Expectancy life” and
“Warranty” is different from standard version. Please refer to
Table 5.3., Fig.5.1., Table 5.4 and Table 5.5.
Table 5.3 Maximum temperature of measurement points
(RBC200F-O-SN)
Installation
condition
Cooling
Method Load factor
Maximum temperature [C]
1
:
Capacitor
2
: V1
Capacitor
3
: V2
Capacitor
4
: V3
Capacitor
5
: V2
Capacitor
A
Convection
75%<Po[100%
83 76 77 75 86
Po[ 75% 83 76 77 77 86
B
75%<Po[100% 73 72 75 70 84
Po[ 75% 79 78 80 78 88
C
75%<Po[100% 77 61 73 81 82
Po[ 75% 81 70 78 80 85
D
75%<Po[100% 79 66 67 67 77
Po[ 75% 84 73 76 75 84
E
75%<Po[100% 75 72 83 81 92
Po[ 75% 77 76 81 80 90
F
75%<Po[100% 67 62 69 67 79
Po[ 75% 76 71 76 74 83
A,B,C,
D,E,F
Forced air
75%<Po[100% 74 77 79 75 79
Po[ 75% 72 75 76 73 76
0
20
40
60
80
70
100
－20 －10 0 10 20 30
35 55 65
40 50 60 70
Ambient temperature [ ℃ ]
*Specifications for ripple and ripple noise changes in the shaded area.
Load factor [%]
(1) Convection
(2) Forced air (0.5m
3
/min)
(1) B, D
mounting
(1) A
mounting
(2) A - F
mounting
(1) F
mounting
(1) F
mounting
(1) C, E
mounting
(1) C, E
mounting
Fig.5.1 Derating curve depends on ambient temperature
(RBC200F-O-SN) (Reference value)
Table 5.4 Expectancy life (RBC200F-O-SN)
Installation
condition
Cooling
Method
Average ambient
temperature (yearly)
Expectancy Life [years]
Po[75％75％<Po[100％
A
Convection
Ta=30Cor less 6 6
Ta=40C6 4
B，DTa=25Cor less 6 6
Ta=35C6 4
C，ETa=20Cor less 6 6
Ta=30C6 4
FTa=10Cor less 6 6
Ta=20C6 4
A,B,C,D,E,F
Forced air
Ta=40Cor less 6 6
Ta=50C6 4
Table 5.5 Warranty (RBC200F-O-SN)
Installation
condition
Cooling
Method
Average ambient
temperature (yearly)
Warranty [years]
Po[75％75％<Po[100％
A
Convection
Ta=30Cor less 5 5
Ta=40C5 3
B，DTa=25Cor less 5 5
Ta=35C5 3
C，ETa=20Cor less 5 5
Ta=30C5 3
FTa=10Cor less 5 5
Ta=20C5 3
A,B,C,D,E,F
Forced air
Ta=40Cor less 5 5
Ta=50C5 3
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¿-R
- You can control output ON/OFF remotely in Option -R units. To
do so, connect an external DC power supply and apply a volt-
age to a CN4, which is available as option.
- Remote ON/OFF circuits (RC+ and SGND) are isolated from
input, outputs and FG.
- All outputs (V1,V2,V3) are targets of remote ON/OFF.
- Targets of remote ON/OFF is selectable. Please contact us for
detail.
Ri
Input
Current
5max0～0.54.5～12.52200
Input
Current
[mA]
Output OFFOutput ON
Voltage between
RC and SGND[V]
SGND
RC
Built-in
Resistor
Ri[Ω]
3
1
CN4
Inside of a Power
Supply
R1
External
Power
Source
SW
Fig.5.2 Example of using a remote ON/OFF circuit
*If the output of an external power supply is within the range of 4.5
- 12.5V, you do not need a current limiting resistor R1.
If the output exceeds 12.5V, however, please connect the current
limiting resistor R1.
Ri : 2200 Ω
Vcc － (1.1 ＋ Ri × 0.003)
0.003
R1 Recommended resister [
Ω ]
*Please wire carefully. If you wire incorrectly, the internal compo-
nents of a unit may be damaged.
¿-T
- Option -T units have vertically positioned screws on a terminal
block.
- The size specication is different from standard version. (Refer
to external view).
- If you congure Slot 2 as “O”, +V2, G2 and -V2 of TB2 is NC.
- If you congure Slot 3 as “O”, TB3 is not installed.
5.2 Others
¡High voltage exists in the power supply for a few minutes after
input voltage is stopped. Please pay attention to this during main-
tenance.
¡This power supply is manufactured by SMD technology. The
stress to PCB like twisting or bending causes the defects of the
unit, so handle the unit with care.
- Notes for mounting
1 All Mounting holes should be tight and secured.
2 Power supply should be mounted parallel to the mounting
surface.
3 Avoid applying mechanical stress or shock to the power sup-
ply.
4 Do not touch any SMD components on the unit.
¡When power supply is energized or immediately after power sup-
ply stops working, power supply is still very hot, so please handle
it with care.
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