Costway FP10073US User manual
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Portable Pellet Grill
FP10073US
USER’S MANUAL
THIS INSTRUCTION BOOKLET CONTAINS IMPORTANT SAFETY INFORMATION. PLEASE READ AND KEEP FOR FUTURE REFERENCE.
US office: Fontana UK office: Ipswich AU office: Truganina
DE office: Hamburg
FR office: Saint Vigor d'Ymonville
PL
US:cs.us@costway.com
way.com
Before You Start
Please read all instructions carefully.
Retain instructions for future reference.
Separate and count all parts and hardware.
Read through each step carefully and follow the proper order.
We recommend that, where possible, all items are assembled
near to the area in which they will be placed in use, to avoid
moving the product unnecessarily once assembled.
Always place the product on a flat, steady and stable surface.
away from babies and children as they potentially pose a serious
02 03
SAFETY INFORMATION
DANGERS AND WARNINGS
MAJOR CAUSES OF APPLIANCE FIRES ARE A RESULT OF POOR
MAINTENANCE AND A FAILURE TO MAINTAIN REQUIRED CLEARANCE
TO COMBUSTIBLE MATERIALS. IT IS OF UTMOST IMPORTANCE THAT
THIS PRODUCT SHOULD BE USED ONLY IN ACCORDANCE TO THE
FOLLOWING INSTRUCTIONS
Please read and understand this entire manual before attempting to
assemble, operate or install the product. This will ensure you receive
the most enjoyable and trouble-free operation of your new wood pellet
grill. We also advise you to retain this manual for future reference.
You must contact your local home association, building or fire officials,
or authority having jurisdiction, to obtain the necessary permits,
mission or information on any installation restrictions, such as any grill
being installed on a combustible surface, inspection requirements or
even ability to use, in your area.
Should a grease fire occur, turn the grill OFF and leave the lid closed
until the fire is out. Unplug the power cord from the connected outlet.
Do not throw water on the unit. Do not try to smother the fire. Use of
an all-class (class ABC) approved fire extinguisher is valuable to eep on
site. If an uncontrolled fire does occur, call the Fire Department.
A minimum clearance of 915mm (36 inches) from combustible
constructions to the sides of the grill, and 915mm (36 inches) from the
b of the grill to combustible constructions must be maintained. Do
not install appliance on combustible floors, or floors protected with
combustible surfaces unless proper permits and permissions are
obtained by authorities having jurisdiction. Do not use this appliance
indoors or in an enclosed, unventilated area. This wood pellet appliance
must not be placed under overhead combustible ceiling or overhang. Keep
your grill in an area clear and free from combustible materials, gasoline
and other flammable vapors and liquids.
1.
Keep electrical supply cords and the fuel away from heated surfaces. Do
not use your grill in the rain or around any water source.
2.
04 05
Do not transport your grill while in use or while the grill is hot. Ensure
the fire is completely out and that the grill is completely cool to the
touch before moving.
Do not use spirit, petrol, gasoline, lighter-fluid or erosene for lighting
or refreshing a fire in your grill. Keep all such liquids well away from
the appliance when in use.
This appliance is not recommended for children, persons with
reduced physical, sensory or mental capabilities, or of experience
and owledge, unless they are under direct supervision or instruction
by a person responsible for their safety.
After a period of storage, or non-use, the burn grate for
obstructions, the hopper for foreign objects, and any air blocage around
the fan intae, chimney, or rear barrel exhaust holes. Clean before use.
Regular care and maintenance is required to prolong the lifespan of your
unit. If the grill is stored outside during the rainy season or seasons of high
humidity, care should be taen to ensure that water does not get into the
hopper. When wet or exposed to high humidity, wood pellets will expand
greatly, decompose, and may jam the feed system. Always disconnect the
power, before performing any service or maintenance.
3.
Ashes should be placed in a metal container with a tight-fitting lid. The
closed container of ashes should be placed on a noncombustible floor or on
the ground, well away from all combustible materials, pending final disposal.
When ashes are disposed by burial in soil, or otherwise locally dispersed, they
should be retained in a closed container until all cinders have thoroughly
cooled.
This pellet c appliance is designed and approved for pelletied, all
natural, wood fuel only. Any other type of fuel burned in this appliance will void
the warranty and safety listing. You must only use all natural wood pellets,
designed for burning in pellet barbecue grills. Do not use fuel with additives.
Wood pellets are highly susceptible to moisture and should always be stored in
an airtight container. If you are storing your grill, without use for an extended
period, we recommend clearing all pellets from your grill's hopper and auger to
prevent jams.
Creosote, or soot, is a tar-lie substance. When burning, it produces
smoe with a residue which is also in color. Soot or creosote is formed
when the appliance is operated incorrectly, such as: blocage of the
combustion fan, failure to clean and maintain the burn area, moisture affected
pellets, or poor air-to-fuel combustion.
It is dangerous to operate this appliance should the flame become sooty,
or if the burn pot is overfilled with pellets. When ignited, this creosote maes
an extremely hot and uncontrolled fire, similar to a grease fire. Should this
happen, turn the unit OFF, let it cool completely, then inspect for maintenance
and cleaning. It commonly accumulates along exhaust areas.
If creosote has formed within the unit, allow the unit to warm up at a low
temperature, turn off the appliance, then wipe away any formation with a hand
towel. Similar to tar, it is much easier to clean when warm, as it becomes liquid.
At time of printing, there is no industry standard for barbecue wood pellets,
although most pellet mills use the same standards to mae wood pellets for
domestic use. Further information can be found at
www.pelletheat.org or the
Pellet Fuel Institute.
It is recommended to use heat-resistant barbecue mitts or gloves when
operating the grill. Do not use accessories not specified for use with this
appliance. Do not put a barbecue cover or anything flammable in the
storage space area under the barbecue.
4.
Parts of the barbecue may be very hot and serious injury may occur. Keep
young children and pets away while in use.
6.
Do not enlarge igniter holes or burn pots. Failure to follow this warning
could lead to a fire haard and bodily harm.
7.
Product may have sharp edges or points. Contact may result in injury.
Handle with care.
8.
To prevent fingers, clothing or other objects from coming in contact with
the auger feed system, the appliance is equipped with a metal safety
screen, mounted to the interior of the hopper. This screen must not be
removed unless directed by Customer Service.
5.
DISPOSAL OF ASHES
WOOD PELLET FUEL
CREOSOTE
06 07
Carbon monoxide is a colorless, odorless, tasteless gas produced by burning
gas, wood, propane, charcoal or other fuel. Carbon monoxide reduces the
blood’s ability to carry oxygen. Low blood oxygen levels can result in
headaches, ss, wss, nausea, vomiting, sleepiness, confusion, loss
of consciousness or death. Follow these guidelines to prevent this colorless,
odorless gas from poisoning you, your family, or others:
Carbon monoxide is especially toxic to mother and child during pregnancy,
infants, the elderly, smoers, and people with blood or circulatory system
problems, such as anemia, or heart disease.
CAS/UL 60335-1&IEC 60335-2-102
See a doctor if you or others develop cold or flu-lie symptoms while
c or in the vicinity of the appliance. Carbon monoxide poisoning,
which can easily be mistaen for a cold or flu, is often detected too late.
CARBON MONOXIDE
SAFETY LISTING
•
Alcohol consumption and drug use increase the effects of carbon monoxide
poisoning.
•
PARTS & SPECS
NOTE: Due to ongoing product development,
parts are subject to change without notice.
Contact Customer Service if parts are missing
when assembling the unit.
Part# Description
1Upper CR(x1)
2C(x1)
3Flame Broiler Slider (x1)
4Flame Broiler Main Plate (x1)
5Lid Handle Beel (x2)
6Lid Handle (x1)
7Main Barrel/ Hopper Assembly (x1)
8Power Cord (x1)
9Grease Tray Assembly (x1)
10 Foot Assembly (x2)
ELECTRIC REQUIREMENTS
1
2
8
9
3
5
4
6
7
10
08 09
1. MOUNTING THE LEGS TO THE GRILL
2. ASSEMBLING THE LID HANDLE
ASSEMBLY PREPARATION
ASSEMBLY INSTRUCTIONS
Parts are located throughout the shipping carton, including underneath the
grill. Inspect the grill, parts, and after removing from
and outside of the grill before assembly, then review and inspect all parts by
referencing the parts list. If any part is missing or damaged, do not attempt
to assemble. Please contact us for parts.
Remove the pre-installed
screws from the lid handle.
From inside the barrel lid, insert
one screw to protrude to the
screw, then hand-tighten the
screw into the lid handle.
NOTE: For all of the following steps, do not tighten any screws completely until all screws
for that step have been installed. Once all screws have been installed, then tighten them
securely.
Parts Required:
x1
Main Barrel
/ Hopper Assembly
(#7)
x2
Foot Assembly
(#10)
Installation:
• Remove the pre-installed screws
from the bottom shelf. Secure the
bottom shelf to two legs usingsix
screws.
Parts Required:
x1
x2
Lid Handle (#6)
Installation:
•
• Repeat for other side.
MODEL UNIT ASSEMBLED
(WxHxD)
UNIT
WEIGHTCOOKING AREA
TEMP. RANGE DIGITAL FEATURES
FP10073US
619mm*368mm
*460mm/24.3”*
14.5”*18.1”
18.7KG
/41.1LBS
Main - 1,235 cm2/191 sq. in.
2/65 sq. in.
TOTAL - 1,652 cm2/256 sq. in.
82-260°C
/ 180-500°F
Eight temperature presets,
start-up and cool-down cycles,
electric igniter
IMPORTANT: To ease installation, two people is helpful (but not necessary)
when assembling this unit.
Tools required for assembly: screwdriver and level.
Tools not included.
10 11
3. INSTALLING THE COOKING COMPONENTS 4. CONNECTING THE POWER CORD
Insert the flame broiler main plate
into the main grill, right side first.
Rest the flame broiler main plate on
the built-in ledge (on the inside
right) of the main grill that directs
Slide the entire piece to the left
side, and the two slots on the flame
broiler main plate will fit into the
rounded ledge above the fire pot. It
will sit slightly at a downward
angle. Note illustration 3A.
Place the flame broiler slider on top
of the flame broiler main plate,
covering the slotted openings. Ensure
the raised tab is on the left, to easily
adjust for direct or indirect flame
3B.
NOTE: When the flame broiler slider is
open, and direct flame is used while
cooking, do not leave the grill
unattended for any period of time.
NOTE: To maintain the searing and
grilling performance of your cooking
grids, regular care and maintenance Is
required.
Parts Required:
x1
Flame Broiler Main Plate (#4)
x1Flame Broiler Slider (#3)
Parts Required:
x1
Main Barrel/Hopper Assembly (#7)
x1Power Cord (#8)
Installation:
•Insert the end of the power cord
of the grill.
Installation:
•
5. ATTACHING THE GREASE TRAY
Parts Required:
x1
Place the grease tray on the two
screws of the main barrel. Ensure it
is level to avoid grease spills.
Installation:
•
The unit is now completely assembled.
•
•
on the grid ledge inside the main
the upper ledge inside the main grill.
Note illustration 3C.
•
C
12 13
6. CONNECTING THE POWER CORD OPERATING INSTRUCTIONS
IMPORTANT: Disconnect unit from power source when not in use.
With today’s lifestyle of striving to eat healthy and nutritious foods, one factor
to consider is the importance of reducing fat intake. One of the best ways to
cut down on fat in your diet is to use a low fat method of cooking, such as
grilling. As a pellet grill uses natural wood pellets, the savory wood flavor is
cooked into the meats, reducing the need for high sugar content sauces.
Throughout this manual, you will notice the emphasis on grilling food slowly at
LOW or MEDIUM temperature settings.
With all outdoor appliances, outside weather conditions play a big part in the
combustible constructions, and this clearance must be maintained while the
grill is operational. This appliance must not be placed under overhead
combustible ceiling or overhang. Keep your grill in an area clear from
combustible materials, gasoline and other flammable vapors and liquids.
As it becomes cooler outside, that does not mean that grilling season is over!
winter blues.
Follow these suggestions on how to enjoy your grill throughout the cooler
months:
GRILL ENVIRONMENT
This appliance requires 110 volt,
be a 3-prong grounded plug.
off before use. The control uses a 5
amp, 120 volt, fast-blow fuse to
protect the board from the igniter.
STANDARD OUTLET
1. WHERE TO SET-UP THE GRILL
2. COLD WEATHER COOKING
•
GFCI outlets, with a recommended
outlet is highly sensitive to power
start-up phase of operation. During
the start-up phase, the igniter draws
200-700 watts of electricity which
can be too much power for a GFCI
outlet to handle. Each time it trips, it
increases in sensitivity. If the GFCI
change to a non-GFCI outlet.
GFCI OUTLETS•
Disconnect the igniter from the main wiring harness. Use the manual
start-up procedure. The product can operate using a 12 volt, 100 watt
inverter plugged into your automobile outlet. To use the automatic igniter,
it is recommended to use a minimum of a 1000 watt inverter.
ON THE ROAD•
achieve the same results.
•
In very cold weather, increase your preheating time by at least 20
minutes.
•
head outdoors. During the winter, move your grill to an area that is out of
your grill in relation to your home and/or other structures. Put everything
you need on a tray, bundle up tight, and get it done!
•
•
NOTE: Before plugging your product into any electrical outlet, ensure the
temperature dial is in the OFF position.
14 15
Temperature readouts on the control board may not exactly match the
thermometer. All temperatures listed below are approximate and are affected
by the following factors: outside ambient temperature, the amount and
direction of wind, the quality of pellet fuel being used, the lid being opened,
Follow these few suggestions on how to enjoy your grill throughout the hot
months:
GRILL TEMPERATURE RANGES
3. HOT WEATHER COOKING
This range is best used to sear and grill at a high heat. Use in tandem
With the flame broiler open, direct flame is used to create those “blue”
the flame broiler is closed, the air circulates around the barrel,
resulting in convection heat. High temperature is also used to preheat
cold weather conditions.
HIGH TEMPERATURE (205-260°C / 401-500°F)•
Avoid lifting the lid any more than necessary. Cold gusts of wind can
completely cool your grill temperature. Be flexible with your serving time;
•
flare-ups.
•
Use a meat thermometer to determine the internal temperature of your
•
insulated cooler. Stuff crumpled up newspaper around the foil and this will
•
•
•
even easier by adding simple items such as vegetables and potatoes.
•
Located inside the main barrel is the temperature probe. It is a small, vertical
piece of stainless steel. The temperature probe measures the internal
temperature of the unit. When the temperature is adjusted on the Control
Board, the temperature probe will read the actual temperature inside the unit
and adjust to the desired temperature.
UNDERSTANDING THE TEMPERATURE PROBE
of a grease flare-up. Ensure that the flame broiler slider in the closed
wrapped in bacon, or where you want versatility with control.
MEDIUM TEMPERATURE (135-180°C / 275-356°F)•
low and slow).
the huge holiday feast.
low and
slow
cuts of meats, fish, or poultry.
LOW TEMPERATURE (80-125°C / 176-257°F)•
IMPORTANT: The temperature of your unit is highly affected by ambient outdoor
weather, quality of pellets used, flavor of pellets, and the quantity of food being cooked.
TIP: To intensify that savory flavor, switch to SMOKE (low) temperature
range immediately after putting your food on the grill. This allows the
smoke to penetrate the meats.
16 17
The LCD Screenis used as the information center for your unit.
The LCD screen will display the current grill temperature
(ACTUAL) and meat probe temperature (MP1).
SeeTroubleshooting for more information on error codes.
Press and hold the Prime Button to activate an extra feed of
pellets to the fire pot. This can be used to add more fuel to the
recovery time. It can also be used to add more fuel while
Overfeeding the fire pot may damage to grill barrel paint.
The Temperature Switch Button is used to change the
temperature readout on the LED Screen.Press the button to
switch to Fahrenheit (°F) or to Celsius (°C)，as preferred.
Default is set to Fahrenheit.
UNDERSTANDING THE CONTROL BOARD FEATURE DESCRIPTION
Flashing
Screen
Indicates the unit was just connected to AC power.
Screen flashes three times, then turns off.
MP1 Indicates the meat probe temperature when
probe is connected.
Indicates the auger motor is turning and
feeding pellets to the fire pot.
Indicates the igniter is on. When first starting
your unit, the igniter runs continuously for the
start-up cycle.
Indicates the fan is running. If the grill is in
operation, the fan is on.
Indicates the auger motor is no longer able to
empty and requires refiling.probe is connected.
Actual Indicates the current temperature of unit.
Indicates the desired temperature that has
been selected.
Indicated that no meat probe is connected.
Er1
Er2
Er3
Set
noP
Temperature probe wire not connecting.
ErH
Failure to reach minimum temperat of 130F
during start-up cycle.
ErP
Motor
Ignitor
Fan
No Pellet
Grill has overheated.
Power loss during operation.
READOUT DESCRIPTION
ID DESCRIPTION
18 19
TheTemperature Control Dial allows you to set your desired
any of the eight temperature presets, or High. Once rotating
the dial, the SET Temperature on the LCD Screen will adjust.
The plug-in connection port on the front of the Control Board is
for the Meat Probe . When the meat probe is connected, the
temperature is displayed on the LCD Screen. When the meat
probe is not in use, disconnect the adapter from the connection
port.
The Off Setting on the Temperature Control Dial is the OFF
mode for the unit. The unit will not function on this setting.
lowest temperature, without the fire going out.
The High Setting on the Temperature Control Dial is the highest
heat level for the unit. The grill operates at the highest
temperature. When the lid is open, the grill will run at this
speed to compensate for the loss of heat in the barrel.
HOPPER PRIMING PROCEDURE
FIRST USE – GRILL BURN-OFF
AUTOMATIC START-UP PROCEDURE
These instructions should be followed the first time the grill is ignited, and
each time the grill runs out of pellets in the hopper. The auger must be
primed to allow pellets to travel through the length of the auger, and fill the
fire pot. If not primed, the igniter will timeout before the pellets are ignited,
and no fire will start. Follow these steps to prime the hopper:
first time, it is important to complete a grill burn-off. Start the grill and
operate at any temperature over 176°C / 350°F (with the lid down) for 30 to
40 minutes to burn-off the grill and rid it of any foreign matter.
1.
2.
3.
4.
fire pot in the bottom of the main barrel.
With the Temperature Control Dial to the Off position, plug the power cord
into a power source.
following items:
Temperature Control Dial to Off.
Fill the hopper with all natural barbecue wood pellets.
minutes for the pellets to start dropping into the fire pot from the auger
tube. Once pellets begin to drop into the fire pot, turn the Temperature
Control Dial to Off.
ready to use. (See Assembly Instructions to ensure proper installation of
That you can hear the auger turning. Place your hand above the fire pot
and feel for air movement. Do not place your hand or fingers inside the
fire pot. This can cause injury.
•
After approximately a minute, you should smell the igniter burning and
begin to feel the air getting warmer in the fire pot. The igniter tip does
not glow red, but gets extremely hot and will burn. Do not touch the
igniter.
•
5.
obstruction for proper ignition. Open the hopper lid. Ensure there are no
foreign objects in the hopper or auger feed system. Fill the hopper with
dry, all natural barbecue hardwood pellets. Ensure the Temperature
Control Dial is in the Off position. Plug the power cord into a grounded
power source.
1.
cycle. The auger feed system will begin to turn, the igniter will begin to
glow and the fan will supply air to the fire pot. The grill will begin to
remain open during the start-up cycle. To confirm the start-up cycle has
begun properly, listen for a torchy roar, and notice some heat being
produced.
2.
and you are ready to enjoy your grill at your desired temperature!
3.
6.
7.
8.
20 21
IMPORTANT: Due to high heat, do not cover the flame broiler or
probes with aluminum foil.
The product will give you many years of flavorful service with minimum
by running the grill at a high temperature for 5 to 10 minutes after each use.
Follow these cleaning and maintenance tips to service your grill:
IGNITER FAILURE PROCEDURE
MANUAL START-UP PROCEDURE
SHUTTING OFF YOUR GRILL
1. HOPPER ASSEMBLY
2. PROBES
3. INSIDE SURFACES
the fire pot and feeling for heat.
Visually confirm that the igniter is protruding approximately 13mm / 0.5
inches in the fire pot.
Visually confirm that the auger is dropping pellets into the fire pot.
•
•
•
•
In instances of long periods between use, it is suggested to run all pellets
through your hopper and auger, to prevent jams.
•
should be rolled up in a large, loose coil.
•
•
It is recommended to clean your burn pot after every few uses. This will
ensure proper ignition and avoid any hard build-up of debris or ash in the
burn pot.
•
bottom of the hopper. Once the hopper access panel is removed (see
Electric Wire Diagram ), carefully wipe off any grease build-up directly on
the fan blades. This ensures airflow is sufficient to the feed system.
•
Although the probes are stainless steel, do not place in the dishwasher or
submerge in water. Water damage to the internal wires will cause the
probe to short-out, causing false readings. If a probe is damaged, it
should be replaced.
•
Use a long-handled grill cleaning brush, remove any food or build-up from
carefully remove the food, turn the grill off, and shut the lid until the fire
•
NOTE: Do not use spirit, petrol, gasoline, lighter-fluid or kerosene for
lighting or refreshing a fire in your grill.
NOTE: Use a long handled brush or shop-vac to remove excess pellets,
sawdust, and debris for a complete clean-out through the hopper screen.
Turn the Temperature Control Dial to the Off position. Open the barrel lid.
and ash from the fire pot. Avoid touching the igniter to avoid injury, as it
may be extremely hot.
1.
Ensure the Temperature Control Dial to the Off position. Plug the power
cord into a grounded power source.
1.
Temperature Control Dial to OFF.
1.
Allow the grill to the plugged in on 'off' mode for another 10 minutes as the
internal fan will remain on to complete the unit's cooldown cycle.
2.
the hopper lid. Ensure there are no foreign objects in the hopper or auger
feed system. Fill hopper with dry, all natural hardwood barbecue pellets.
2.
pot. Place a generous handful of pellets into the fire pot. Squirt a gelled fire
starter, or other appropriate pellet starter, over the top of the pellets. A
small amount of solid fuel fire starter, such as one composed of sawdust
and wax, or wood shavings, is also appropriate. Add another small amount
of pellets in the fire pot.
3.
Light the contents of the fire pot using a long match or long-nosed lighter.
Allow the starter to burn for 3 to 5 minutes. Do not attempt to add more
starter into the fire pot. This can cause injury.
4.
main barrel. Continue start-up at step two of Automatic Start-Up Procedure.
5.
Once all parts are removed and cleaned, turn the Temperature Control Dial
2.
instructions.
3.
If for any reason your electric igniter fails or your grill's flame dies out during
CARE AND MAINTENANCE
22 23
4. OUTSIDE SURFACES
Use a grill cover to protect your grill for complete protection! A cover is your
best protection against weather and outside pollutants. When not in use or
•
Wipe your grill down after each use. Use warm soapy water to cut the
grease. Do not use oven cleaner, abrasive cleansers or abrasive cleaning
of the finish, all painted surfaces can be touched up using high heat BBQ
paint.
•
Medium
Medium
Medium
Medium
Medium
High
/ Medium
High
/ Medium
High
/ Medium
/1-1% lbs.,
1.9 cm / ¾'
LAMB Rare-54°C
/130°F
Medium-
60°C /140°F
Well Done-
71°C /160°F
Roast (fresh)
/ 5-6 lbs
1-2 hours
Rib Crown
Roast
/ 3-5 lbs
1-1 hours 1 hours
Sear 4 minutes, 8-10 minutes
Grill 10 - 12 minutes
Sear 10 minutes, grill 15-20
minutes
Sear 4 minutes, grill 4-6 minutes
Grill 1 - 2 hours
Sear 10 minutes, grill 20-30
minutes
2 - 2 hours
10-12 minutes direct
reaches 91°C / 195°F
Kabob 2.5-3.8cm
/1-1"cubes
Tenderloin,
whole
/3-4lbs.
Ground
Beef Patty
1.9 cm / ¾"
Rib-eye
Roast
(boneless)
/ 5-6 lbs
Tri-tip
Roast
/ 2-2 lbs
Rib Roast
/ 12-14 lbs
Veal Loin
Chop
2.5 cm / 1"
/ 16-18 lbs
WILD GAME Rare-60°C
/140°F
Medium-
71°C /160°F
Well Done-
77°C /170°F
Large Cuts
(fresh)
/ 5-6 lbs.
1 hours
Roast (fresh)
/ 8-10 lbs.
1-1 hours 1-2 hours
1 hours
SEAFOOD Rare-54°C
/130°F
Medium-
60°C /140°F
Well Done-
82°C /180°F
Fish (whole)
/ 2-2 lbs.
Grill 10 - 20
minutes
Grill 20 - 30
minutes
Grill 30 - 45
minutes
Grill 5 - 6
minutes
Grill 10 - 12
minutes
Fish (filets)
Lobster Tail
0.6-1.3 cm
/"-"
Grill 3 - 5
minutes,
2. COOKING PREPARATION
recipe, fuel, accessories, utensils, and all ingredients you require at grill
before lighting the grill.
•
3. GRILLING TIPS AND TECHNIQUES
it reaches an internal temperature of 49ºC / 120ºF. Misting, or mopping,
•
thermometer to determine the internal temperature of the foods you are
•
burning and flare-ups.
•
Leave open space between the foods and the extremities of the barrel for
•
Use a set of long-handled tongs for turning meats, and a spatula for
•
•
several minutes before serving. It allows the juices that were driven to
flavor.
•
A BBQ floor mat is very useful. Due to food handling accidents and
platform from the possibility of grease stains or accidental spills.
•
Defrost and marinade meats by refrigeration. Do not thaw meat at room
temperature or on a counter top. Bacteria can grow and multiply rapidly
in warm, moist foods. Wash hands thoroughly with hot, soapy water
before starting any meal preparation and after handling fresh meat, fish
and poultry.
•
not leave hot foods out of refrigeration for more than two hours.
•
A marinade should never be saved to use at a later time. If you are going
to use it to serve with your meat, be sure to bring it to a boil before
serving.
•
24 25
Insert the meat probe's plug into
corner of the controller, then
route the probe cable through the
notch in the grill front, as shown.
sure it is not in the fatty portion
or touching bone, but is halfway
Reading the temperature :Both
probe temperature and griil
temperature will display on
controller.
Left top side have a small shelf
for you holding meat probe after
ryou using.
1. FOOD SAFETY
prepare or transport the raw meat out to the grill. This will prevent cross
contamination of bacteria. Each marinade or basting sauce should have
its own utensil.
•
(below 3ºC / 37ºF).
•
Follow these helpful tips and techniques, passed on from our staff and
TIPS & TECHNIQUES
HOW TO USE MEAT PROBE
WARNING: Always disconnect the electrical cord prior to opening the
the grill is completely cooled to avoid injury.
Proper cleaning, maintenance and the use of clean, dry, quality fuel will
prevent common operational problems. When your product is operating poorly,
or on a less frequent basis, the following troubleshooting tips may be helpful.
For FAQ or other assistance, please contact us.
No Power
Lights On The
Control Board
Fire in Fire
pot Will Not
Light
Temperature
Control Dial
is still off.
Not
Connected To
Power Source
Fuse Blown
On The
Control Board
The GFCI
outlet has
been tripped.
Faulty
Control Board
Auger Not
Primed
Auger Motor
Is Jammed
Igniter
Failure
Insufficient
Air Flow
Through Fire
Pot
The Igniter Is
On
Turn the Temperature Control Dial to a temperature
setting.
Ensure GFCI is a minimum 10 Amp service.
Control Board needs to be replaced. Contact
Customer Service for a replacement part.
service (see Electric Wire Diagram for access to
electric components) Ensure all wire connections
are firmly connected and dry.
Remove hopper access panel (see Electric Wire
Diagram for diagram), press in plastic tabs holding
the control board in place and carefully pull
controller inside the hopper to release controller.
replaced.
Before the unit is used for the first time or anytime
the hopper is completely emptied out, the auger
must be primed to allow pellets to fill the auger
tube. If not primed, the igniter will timeout before
the pellets reach the fire pot. Follow Hopper
Priming Procedure.
Press the Power Button to turn the unit on, turn
Temperature Control Dial to SMOKE, and inspect
the auger feed system. Visually confirm that the
auger is dropping pellets into the fire pot. If not
operating properly, call Customer Service for
assistance.
Follow Care and Maintenance instructions for ash
Maintenance instructions if dirty.
This is not an error that effects the grill. It is used
to show that the unit has power and is in Start-Up
mode (igniter is on). The igniter will turn off after
five minutes. Once the flashing dots disappear, the
grill will begin to adjust to the desired temperature
selected.
Press the Power Button to turn the unit on, turn
Temperature Control Dial to SMOKE, and inspect
the igniter. Visually confirm that the igniter is
feeling for heat. Visually confirm that the igniter is
protruding approximately 13mm / 0.5 inches in the
fire pot. If not operating properly, follow Manual
Start-up Procedure to continue use of grill;
however, call Customer Service for assistance or a
replacement part.
TROUBLESHOOTING
26 27
PROBLEM CAUSE SOLUTION
Fire in Fire
pot Will Not
Light
Flashing Dots
On LCD
Screen
Grill
Temperature
Is Below
65°C /150°F
This is not an error that effects the unit; however, it
there is an obstruction in the feed system. Remove
pellets and follow Care and Maintenance
follow Care and Maintenance instructions if dirty.
follow Care and Maintenance instructions for ash
motor to confirm operation (rotation), and ensure
Flashing
Temperature
On LCD
Screen
PROBLEM CAUSE SOLUTION
28 29
Follow Care and Maintenance instructions for ash
motor to confirm operation, and ensure there is no
steps have been done, start the grill, set
temperature to SMOKE and wait for 10 minutes.
vibrant.
Insufficient
Air Flow
Through Fire
Pot
and replenish if low. Should the quality of wood
pellets is poor, or the length of the pellets is long,
this may cause an obstruction in the feed system.
Remove pellets and follow Care and Maintenance
instructions.
Poor Fuel
Quality,
Obstruction
In Feed
System
Maintenance instructions if dirty. Contact Customer
Service for a replacement part if damaged.
Temperature
Probe
Grill Will Not
Achieve Or
Maintain
Stable
Temperature
Follow Care and Maintenance instructions.Grease
Build-Up
Remove moist wood pellets from hopper. Follow
Care and Maintenance instructions to clean out.
Replace with dry wood pellets.
Wood Pellet
Quality
instructions if dirty.
Insufficient
Fan
Follow Care and Maintenance instructions.Grease
Build-Up On
Components
Clear fire pot for ash and other debris. Follow
Hopper Priming Procedure.
Fire pot Is
Grill Produces
Excess Or
Discolored
does have a flash point. Keep the temperature
food.
Temperature
Frequent
Flare-Ups
PROBLEM CAUSE SOLUTION
The Unit Has
Overheated,
Possibly Due
To Grease
Fire Or
Excess Fuel.
Temperature
probe wire
connection.
Press the Power Button to turn the unit off, and
allow grill to cool. Follow Care and Maintenance
instructions. After maintenance, remove pellets,
and confirm positioning of all component parts.
Once cooled, press the Power Button to turn the
unit on, then select desired temperature. If error
code still displayed, contact Customer Service.
Remove hopper access panel (see Electric Wire
Temperature Probe wires. Ensure Temperature
Probe connectors are firmly connected, and
connected correctly, to the Control Board.
"ErH" Error
Code
"ErR" Error
Code
Unit Not
Turned Off
Properly
When Last
Connected To
Power.
Power
Outage While
Unit In
Operation.
Safety feature prevents an automatic restart. Press
the Power Button to turn the unit off, wait two
minutes, then press the Power Button to turn the
unit on again. Turn Temperature Control Dial to
SMOKE or desired temperature. If error code still
displayed, contact Customer Service.
"ErP" Error
Code
Bad
Connection At
Connection
Port
Disconnect meat probe from connection port on the
Control Board, and reconnect. Ensure the meat
of damage to the adapter end. If it still fails, call
Customer Service for replacement part.
Meat Probe
Damaged
probe. If damaged, call Customer Service for
replacement part.
Faulty Control
Board
Control Board needs to be replaced. Contact
Customer Service for a replacement part.
"noP" Error
Code
"P" Setting is
too LOW
Push the "P" SET button, and increase the "P"
setting.
Grill
Temperature
on SMOKE is
too high
PROBLEM CAUSE SOLUTION
30 31
NOTE: Due to ongoing product development, parts are subject to
change without notice.
REPLACEMENT PARTS Part# Description
Lid (x1) x1)
Lid Hinge (x2)
Hasp (x2)
Beel With bolt (x2)
Lid Handle (x1)
Hopper Lid Hinge (x2)
Hopper Lid (x1)
Hopper Box Housing (x1)
Upper CR
C
Flame Broiler Slider (x1)
Flame Broiler Main Plate (x1)
Probe Bracet / Shield (x1)
Probe (x1)
Body Hinge (x2)
Firebox / Body (x1)
Grease Tray Assembly (x1)
Service Door (x1)
Control Board (x1)
21-A
10-A
11-A
12-A
13-A
14-A
15-A
16-A
17-A
18-A
19-A
20-A
2-A
3-A
4-A
5-A
6-A
7-A
8-A
9-A
Logo Plate (x1)
22-A Auger Motor (x1)
23-A Combustion Fan (x1)
24-A Nylon Bushing (x1)
25-A Auger Fighting Assembly (x1)
26-A Igniter (x1)
27-A Fire Pot (x1)
28-A Power Cord (x1)
29-A Power Cord Socet (x1)
30-A Auger Box Housing (x1)
31-A Foot Assembly (x2)
32-A Foot Gaset (x4)
ELECTRIC REQUIREMENTS
GROUNDED PLUG
32
The Digital Control Board system is an intricate and valuable piece of
technology. For protection from power surges and electrical shorts, consult the
wire diagram below to ensure your power source is sufficient for the operation
of the unit.
NOTE: Electrical components, passed by product safety testing and
certification services, comply with a testing tolerance of ± 5-10 percent.
ELECTRICAL WIRE DIAGRAM
Table of contents
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