CTC Union IGS?401F?4PH24 User manual

1
Quick Installation Guide
[e-mail]
IGS-401F-4PH24, IGS-402F-4PH24, IGS-402S-4PH24
IGS-401F-4PHE24, IGS-402F-4PHE24, IGS-402S-4PHE24
Industrial Grade Gigabit PoE Switches (Hardened)

1
Version 1.6 April, 2020
2020 CTC Union Technologies Co., LTD.
All trademarks are the property of their respective owners.
Technical information in this document is subject to change without notice.
CTC Union Technologies Co.,Ltd.
Far Eastern Vienna Technology Center
(Neihu Technology Park)
8F, No. 60 Zhouzi St.,
Neihu, Taipei 114, Taiwan
T [phone]
F [phone]
E[email protected]m
Hwww.ctcu.com

2
Laser part is a
potentially hazardous
situation which, if not
avoided, can result in
death or serious
injury.
CLASS 1
Laser Product
LEGAL
The information in this publication has been carefully checked and is believed to be entirely accurate at
the time of publication. CTC Union Technologies assumes no responsibility, however, for possible errors
or omissions, or for any consequences resulting from the use of the information contained herein. CTC
Union Technologies reserves the right to make changes in its products or product specifications with the
intent to improve function or design at any time and without notice and is not required to update this
documentation to reflect such changes.
CTC Union Technologies makes no warranty, representation, or guarantee regarding the suitability of its
products for any particular purpose, nor does CTC Union assume any liability arising out of the
application or use of any product and specifically disclaims any and all liability, including without
limitation any consequential or incidental damages.
CTC Union products are not designed, intended, or authorized for use in systems or applications
intended to support or sustain life, or for any other application in which the failure of the product could
create a situation where personal injury or death may occur. Should the Buyer purchase or use a CTC
Union product for any such unintended or unauthorized application, the Buyer shall indemnify and hold
CTC Union Technologies and its officers, employees, subsidiaries, affiliates, and distributors harmless
against all claims, costs, damages, expenses, and reasonable attorney fees arising out of, either directly
or indirectly, any claim of personal injury or death that may be associated with such unintended or
unauthorized use, even if such claim alleges that CTC Union Technologies was negligent regarding the
design or manufacture of said product.
WARNING:
This equipment has been tested and found to comply with the limits for a Class A digital device,
pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against
harmful interference when the equipment is operated in a commercial environment. This equipment
generates, uses, and can radiate radio frequency energy and if not installed and used in accordance with
the instruction manual may cause harmful interference in which case the user will be required to correct
the interference at his own expense. NOTICE: (1) The changes or modifications not expressively
approved by the party responsible for compliance could void the user's authority to operate the
equipment. (2) Shielded interface cables and AC power cord, if any, must be used in order to comply
with the emission limits.
This is a Class A product. In a domestic environment this product may cause radio interference in which
case the user may be required to take adequate measures.

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Table of Contents
Introduction..................................................................................5
Package List.................................................................................5
Features........................................................................................5
Specifications...............................................................................5
ETHERNET INTERFACE............................................................................................ 5
OPTICAL ETHERNET INTERFACE ................................................................................ 6
SWITCH FEATURES ............................................................................................... 6
POWER OVER ETHERNET ........................................................................................ 6
POWER ............................................................................................................. 6
MECHANICAL...................................................................................................... 7
ENVIRONMENTAL................................................................................................. 7
CERTIFICATIONS .................................................................................................. 7
MTBF (MIL-HDBK-217) .................................................................................... 7
Panels ...........................................................................................8
LAN & Fiber Ports ........................................................................9
PoE Ports......................................................................................9
RJ-45 ETHERNET PORT PINOUTS ............................................................................. 9
RJ-45 ETHERNET &POEPIN ASSIGNMENTS............................................................... 9
DIP Switch...................................................................................10
Recommended Power, Alarm, Ground Wiring Scheme...........11
DC POWER CONNECTION .....................................................................................11
ALARM RELAY CONNECTION ..................................................................................12
EARTH GROUND CONNECTION ...............................................................................12
LED Indicators............................................................................13
Installation..................................................................................14

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Introduction
IGS-401F/402F/402S-4PH24 models are non-managed industrial
grade Gigabit PoE (Power over Ethernet) switches that provide stable
and reliable Ethernet transmission. Housed in rugged DIN rail or wall
mountable enclosures, these switches are designed for harsh
environments, such as industrial networking and intelligent
transportation systems (ITS) and are also suitable for many military and
utility market applications where environmental conditions exceed
commercial product specifications. Standard operating temperature
range models (-10°C~60°C) and wide operating temperature range
models (-40°C~75°C) fulfill the special needs of industrial automation
applications.
Package List
IGS-401F/402F/402S-4PH(E)24 device
Protective caps for SFP ports (for IGS-402S-4PH(E)24 device)
Terminal block
Features
Redundant dual DC inputs 24/48VDC (20~57VDC)
DCV 'boost' feature; regulated 52VDC PoE output voltage
IP30 rugged metal housing
Wide temperature range -40°C~75°C (IGS-401F-4PHE24, IGS-402F-
4PHE24 & IGS-402S-4PHE24)
Support Ethernet jumbo frames
Broadcast storm protection (enable/disable by DIP)
Heavy Industrial grade EMS, EMI, UL60950-1, EN 50121-4,
EN61000-6-2, EN61000-6-4
Specifications
Ethernet Interface
Standards: IEEE802.3 (10Base-T), 802.3u (100Base-TX), 802.3ab
(1000Base-T)
RJ-45 (shielded) Ports: 4 ports
Speed: 10/100/1000M (Auto)

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Optical Ethernet Interface
IGS-401F-4PH(E)24: 1 port
Connector Type: Fixed SC connector
Multimode (2km) 50/125um, 62.5/125um
Single mode (30km or 50km) 9/125um
Wavelength: 1310nm (S/M or M/M)
Speed: 1000Base-X
IGS-402F-4PH(E)24: 2 ports
Connector Type: Fixed SC connector
Multimode (2km) 50/125um, 62.5/125um
Single mode (30km or 50km) 9/125um
Wavelength: 1310nm (S/M or M/M)
Speed: 1000Base-X
IGS-402S-4PH(E)24: 2 ports
Fiber Type: SFP slots
Speed: 100/1000Base-X
Switch Features
Store & Forward Switch
Supports IEEE802.3x Flow Control
Auto MDI/MDI-X
Duplex: Full/Half (Auto-negotiation per IEEE802.3u)
Switching Fabric: 10Gbps non-blocking (IGS-401F-4PH(E)24); 12Gbps
non-blocking (IGS-402F-4PH(E)24 & IGS-402S-4PH(E)24)
Packet Buffer Size: 1Mbits
MAC Table: 8K
MTU: 64~10240 bytes
Power over Ethernet
4 PoE enabled ports, End Span Alternate A Mode
Supports IEEE802.3af 15.4watts PoE per port
Supports IEEE802.3at 30watts PoE+ per port
Maximum 120W total PoE output power budget (30W per port)
Positive (V+) pins 1,2; Negative (V-) pins 3,6; Data 1, 2, 3, 6, 4, 5, 7, 8
Power
Absolute Input Range: 20~57VDC
Support Power Input Reverse Polarity Protection
Support Dual Power Inputs
Support Removable Terminal Block
Consumption*: 138.2W (48VDC), 143.2W (24VDC)
*Include full load 120W PoE Output

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Mechanical
Water & Dust Proof: IP30 Protection
Dimensions: 106 mm (D) x 62.5 mm (W) x 135 mm (H)
Mounting: DIN-Rail, Wall Mount (Optional)
Weight: 840 g
Environmental
Operating Temperature: -10°C~60°C (IGS-401F-4PH24, IGS-402F-
4PH24 & IGS-402S-4PH24 ); -40°C~75°C (IGS-401F-4PHE24, IGS-402F-
4PHE24 & IGS-402S-4PHE24)
Storage Temperature: -40°C~85°C
Humidity: 5%~95% (Non-condensing)
Certifications
EMC: CE
EMI (Electromagnetic Interference): FCC Part 15 Subpart B Class A, CE
EN55022 Class A
Railway Traffic: EN50121-4
Immunity for Heavy Industrial Environment: EN61000-6-2
Emission for Heavy Industrial Environment: EN61000-6-4
EMS (Electromagnetic Susceptibility) Protection Level:
EN61000-4-2 (ESD) Level 3, Criteria B
EN61000-4-3 (RS) Level 3, Criteria A
EN61000-4-4 (Burst) Level 3, Criteria A
EN61000-4-5 (Surge) Level 3, Criteria B
EN61000-4-6 (CS) Level 3, Criteria A
EN61000-4-8 (PFMF, Magnetic Field) Field Strength: 300A/m,
Criteria A
Safety: UL60950-1
Shock: IEC 60068-2-27
Freefall: IEC 60068-2-32
Vibration: IEC 60068-2-6
MTBF (MIL-HDBK-217)
IGS-401F-4PH(E)24: 679,433 Hours
IGS-402F-4PH(E)24: 635,099 Hours
IGS-402S-4PH(E)24: 736,988 Hours

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Panels
No.
Description
No.
Description
1
UTP RJ-45 ports
7
Speed LED indicators for UTP RJ-45
ports
2
Fixed fiber
8
Fiber LED indicators
3
Fiber optic SFP slots
9
PoE LED indicators
4
DIP switch
10
Terminal block
5
Power & Fault LED indicators
11
Earth grounding connection
6
Link/ACT LED indicators for UTP RJ-45 ports
Figure 1. IGS-401F-4PH(E)24
Front Panel
1
6
7
4
3
8
10
9
8
9
6
7
10
1
9
10
Figure 2. IGS-402F-4PH(E)24
Front Panel
Figure 3. IGS-402S-4PH(E)24
Front Panel
10
Figure 4. Top Panel
5
8
2
4
7
6
5
8
2
1
4
5
11

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LAN & Fiber Ports
IGS-401F-4PH(E)24 & IGS-402F-4PH(E)24 models have 4 LAN ports
(labeled 1~4) and one fixed fiber port (labeled FIBER) or two fixed fiber
ports respectively on the front panel. IGS-402S-4PH(E)24 model has 4
LAN ports (labeled 1~4) on the front panel and one optical SFP slot. The
LAN ports that all utilize shielded RJ-45 connectors support
10/100/1000M; while the fixed fiber ports support 1000M and SFP ports
support 100/1000M.
PoE Ports
4 LAN ports (labeled 1~4) support PoE (Power over Ethernet) per
IEEE802.3af (15.4W) or IEEE802.3at (30W) for connection to standard
PoE PD (Power Devices) such as IP Cameras, Access Points, IP Phones,
Digital Signage, etc. PoE eliminates the need to run separate power to
these devices thereby simplifying deployment and reducing expenses.
The LAN ports may also connect to any non-PoE device for normal
Ethernet transmission without any damage to the non-PoE device or to
this device.
RJ-45 Ethernet Port Pinouts
RJ-45 Ethernet & PoE Pin Assignments
Pin
No.
RJ-45 Ethernet
PoE
Output
100Base-TX
1000Base-T
1
RX+
TRD 0+
V+
2
RX-
TRD 0-
V+
3
TX+
TRD 1+
V-
4
-
TRD 2+
5
-
TRD 2-
6
TX-
TRD 1-
V-
7
-
TRD 3+
8
-
TRD 3-

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DIP Switch
IGS-401F-4PH(E)24 & 402F-4PH(E)24 use a 2-pole DIP switch for
configuration, while the IGS-402S-4PH(E)24 uses a 4-pole DIP switch for
configuration. Each pole of the switch has the following functions:
DIP No.
Status
Function
Description
1
OFF *
Alarm
Enable
Provide alarm relay and fault
LED indication if there is a
power failure in one supply.
ON
Alarm
Disable
Disable alarm relay and fault
LED if there is a power failure
in one supply. Connecting to a
single power source, place
this switch ON to disable
alarm.
2
OFF *
BSP Enable
Enable broadcast storm
protection.
ON
BSP Disable
Disable the broadcast storm
protection feature.
3
For IGS-402S-
4PH(E)24
Only
OFF *
Fiber 2
1000M
When set 'OFF', the port is
configured for Gigabit
Ethernet and requires a
1.25Gbps SFP module.
ON
Fiber 2
100M
When set to 'ON', the port
supports Fast Ethernet rate
and should use an SFP rated
for 125~155Mbps.
4
For IGS-402S-
4PH(E)24
Only
OFF *
Fiber 1
1000M
When set 'OFF', the port is
configured for Gigabit
Ethernet and requires a
1.25Gbps SFP module.
ON
Fiber 1
100M
When set to 'ON', the port
supports Fast Ethernet rate
and should use an SFP rated
for 125~155Mbps.

11
Recommended Power, Alarm, Ground Wiring
Scheme
DC Power Connection
A removable terminal block on the top panel provides both power
and alarm connections. Power can be provided through the dual inputs
from separate sources (PWR1 & PWR2). One power supply is enough to
power up the device. If two power supplies are used, the device
provides power redundancy function. See the figure provided below for
recommended DC power wiring scheme.
Figure 5. DC Power Connection
V-
V+
+ - + -
V+
V-

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Alarm Relay Connection
The alarm relay contact can be wired into an alarm circuit which
senses an alarm condition when the contact is broken. The alarm relay is
normally closed when there is no alarm condition. The alarm conditions
are user programmable through management to include power, link
faults or other fault conditions. Please note that the alarm relay contact
can only support 1A current at 24VDC. Do not apply voltage and current
that exceed these specifications.
Figure 6. Alarm Relay Wiring
Earth Ground Connection
An earth ground connector is provided on the top panel with an
earth ground sign next to it. Grounding the device can help to release
leakage of electricity to the earth safely so as to reduce injuries from
electromagnetic interference (EMI).
Prior to connecting to the power, it is important to connect the
ground wire to the earth. Follow steps below to install ground wire:
1. Loosen or remove the grounding screw.
2. Attach the grounding screw to the ring-type or fork-type
terminal of the grounding cable. Make sure that the
grounding cable is long enough to reach the earth.
3. Use a screwdriver to fasten the grounding screw.
Figure 8. Grounding Cable Type Figure 9. Grounding Connection
Figure 7. Alarm Relay circuit
Normal (Relay Closed)
Fault (Relay Open)
Ring-type
Terminal
Fork-type
Terminal

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LED Indicators
LED
Color
Status
Definition
PWR1
PWR2
Green
On
Power is connected and active at
the PWR1/PWR2 input terminal
connection.
Off
PWR1/PWR2 is not connected.
Fault
Amber
On
One of the power inputs has fault
condition (Alarm DIP switch must
be enabled).
Off
Normal operation without power
faults or Alarm DIP switch is
disabled.
Fiber
Green
On
Lit when the fiber port has an
optical link and will flash when
there is Ethernet traffic. (IGS-401F-
4PH(E)24)
Fiber 1
Fiber 2
Green
On
Lit when the fiber 1 / fiber 2 port
has an optical link. (IGS-402F-
4PH(E)24 & IGS-402S-4PH(E)24)
Blinking
Blinking when there is Ethernet
traffic.
100/
1000
Green
On
Lit when the LAN connected speed
is 100M.
Amber
On
Lit when the LAN connected speed
is 1000M.
Green/
Amber
Off
Remain off if the connected speed
is 10M.
LINK/ACT
Green
On
Lit when the LAN port has a link.
Blinking
Blinking when there is Ethernet
traffic.

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Installation
The switch can be mounted on the wall or installed in DIN rail
depending on your installation needs. When installing the wall-mounting
bracket (optional accessory) and DIN rail bracket, be sure to correctly
align the orientation pin.
Figure 10. DIN Rail Figure 11. Wall Mount
The switch with DIN Rail bracket has a steel spring in the upper rail
of the bracket. This spring is compressed for mounting and un-mounting
by applying downward force.
Figure 12. Mounting Figure 13. Un-mounting

15
Version
Date
Description
1.6
2020/4/30
Use new document format
Revise spec.
Revise all top panel images