CTC Union ITP-500 User manual

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Quick Installation Guide
[e-mail]
ITP-500(-E)
ITP-800(-E)
IP56, 5 x 10/100Base M12 (Hardened)
IP56, 8 x 10/100Base M12 (Hardened)

1
Version 1.4 March, 2020
2020 CTC Union Technologies Co., LTD.
All trademarks are the property of their respective owners.
Technical information in this document is subject to change without notice.
CTC Union Technologies Co.,Ltd.
Far Eastern Vienna Technology Center
(Neihu Technology Park)
8F, No. 60 Zhouzi St.,
Neihu, Taipei 114, Taiwan
T [phone]
F [phone]
E[email protected]m
Hwww.ctcu.com

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LEGAL
The information in this publication has been carefully checked and is believed to be entirely accurate at
the time of publication. CTC Union Technologies assumes no responsibility, however, for possible errors
or omissions, or for any consequences resulting from the use of the information contained herein. CTC
Union Technologies reserves the right to make changes in its products or product specifications with the
intent to improve function or design at any time and without notice and is not required to update this
documentation to reflect such changes.
CTC Union Technologies makes no warranty, representation, or guarantee regarding the suitability of its
products for any particular purpose, nor does CTC Union assume any liability arising out of the
application or use of any product and specifically disclaims any and all liability, including without
limitation any consequential or incidental damages.
CTC Union products are not designed, intended, or authorized for use in systems or applications
intended to support or sustain life, or for any other application in which the failure of the product could
create a situation where personal injury or death may occur. Should the Buyer purchase or use a CTC
Union product for any such unintended or unauthorized application, the Buyer shall indemnify and hold
CTC Union Technologies and its officers, employees, subsidiaries, affiliates, and distributors harmless
against all claims, costs, damages, expenses, and reasonable attorney fees arising out of, either directly
or indirectly, any claim of personal injury or death that may be associated with such unintended or
unauthorized use, even if such claim alleges that CTC Union Technologies was negligent regarding the
design or manufacture of said product.
WARNING:
This equipment has been tested and found to comply with the limits for a Class A digital device,
pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against
harmful interference when the equipment is operated in a commercial environment. This equipment
generates, uses, and can radiate radio frequency energy and if not installed and used in accordance with
the instruction manual may cause harmful interference in which case the user will be required to correct
the interference at his own expense. NOTICE: (1) The changes or modifications not expressively
approved by the party responsible for compliance could void the user's authority to operate the
equipment. (2) Shielded interface cables and AC power cord, if any, must be used in order to comply
with the emission limits.
This is a Class A product. In a domestic environment this product may cause radio interference in which
case the user may be required to take adequate measures.

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Table of Contents
Introduction..................................................................................5
Package List.................................................................................5
Features........................................................................................5
Specifications...............................................................................6
INTERFACE ......................................................................................................... 6
POWER ............................................................................................................. 6
MECHANICAL...................................................................................................... 6
ENVIRONMENTAL................................................................................................. 7
CERTIFICATIONS .................................................................................................. 7
MTBF (MIL-HDBK-217) .................................................................................... 7
Panels ...........................................................................................8
PIN Assignment............................................................................9
M12 ETHERNET CABLE ......................................................................................... 9
M12 POWER INPUT CABLE .................................................................................... 9
M12 Cable Connector Installation.............................................10
Bypass Relay Function for ITP-800(-E).....................................12
Earth Ground Connection..........................................................13
LED Indicators............................................................................13
Wall-Mounting Installation.........................................................14
Application..................................................................................15

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Introduction
The ITP-500(-E) & ITP-800(-E) Series non-managed Fast Ethernet
switches, designed for industrial grade applications in harsh
environments, provide 5 & 8 x 10/100Base-TX Fast Ethernet ports
respectively. ITP-500(-E) & ITP-800(-E) series of unmanaged Ethernet
switches utilize M12 connectors to ensure tight and robust connections
and guarantee reliable operation against environmental disturbances
such as vibration and shock. The ITP-500(-E) & ITP-800(-E) series
Ethernet switches comply with EN 50155 standard that covers strict
demands on operating temperature, power input voltage, surge, ESD,
vibration, and shock, thus making these switches suitable for industrial
applications such as vehicle, rolling stock and railway.
Package List
One ITP-500(-E) or ITP-800(-E) device with a wall-mounting bracket
Protective caps for UTP ports
Features
Built-in 2 bypass ports to prevent power failure from collapsing the
network in a bus topology (ITP-800(-E))
Slim design (ITP-500(-E))
Redundant dual DC input power 12/24/48VDC (8.4~60VDC) (ITP-800(-
E))
DC input power 12/24/48VDC (8.4~60VDC) (ITP-500(-E))
CE, FCC, EN50155 and EN50121-4 certified
Industrial grade EMS, EMI, EN61000-6-2, EN61000-6-4 certified

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Specifications
Interface
ITP-500(-E): 5 x 10/100Base-TX
ITP-800(-E): 8 x 10/100Base-TX with 2 built-in bypass ports
Standards: IEEE802.3, 802.3u, 802.3x
Connector Type: M12 D-code Female
Support Auto MDI/MDI-X
Support 802.3x Flow Control
Full/Half Duplex
Data Processing: Store & Forward
MAC Address Table: 1K
Packet Buffer Size: 448Kbits
10/100Base-TX Network Cable: 2-pair UTP/STP Cat. 5e cable, EIA/TIA-
568 100-ohm (100m)
Power
Connector Type: 5-Pin Male A-Code M12
Power Supply:
ITP-500(-E): DC 12/24/48V (8.4~60VDC) input power
ITP-800(-E): Redundant Dual DC 12/24/48V (8.4~60VDC) input
power
Support Power Input Reverse Polarity Protection
Support Overload Current Protection
Consumption:
Input Voltage
ITP-500
ITP-800
12VDC
0.8W
1.8W
24VDC
1.0W
2.2W
48VDC
1.9W
3.4W
Mechanical
Housing: IP56 Waterproof Protection
Fanless Design
Dimensions:
ITP-500(-E): 43 mm (D) x 30 mm (W) x 206.5 mm (H)
ITP-800(-E): 39 mm (D) x 65.1 mm (W) x 191.5 mm (H)
Installation Method: Wall mounting
Weight: 150g (ITP-500 & ITP-500-E), 300g (ITP-800 & ITP-800-E)

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Environmental
Operating Temperature: -10°C~60°C (ITP-500 & ITP-800); -40°C~75°C
(ITP-500-E & ITP-800-E)
Storage Temperature: -40°C~85°C
Humidity: 5%~95% (Non-condensing)
Certifications
EMC: CE
EMI (Electromagnetic Interference): FCC Part 15 Subpart B Class A, CE
Railway Traffic: EN50155, EN50121-4
Immunity for Heavy Industrial Environment: EN61000-6-2
Emission for Heavy Industrial Environment: EN61000-6-4
EMS (Electromagnetic Susceptibility) Protection Level:
EN61000-4-2 (ESD) Level 3, Criteria B
EN61000-4-3 (RS) Level 3, Criteria A
EN61000-4-4 (Burst) Level 3, Criteria A
EN61000-4-5 (Surge) Level 3, Criteria B
EN61000-4-6 (CS) Level 3, Criteria A
EN61000-4-8 (PFMF, Magnetic Field) Field Strength: 300A/m,
Criteria A
EN61000-4-11 Voltage Dips
Safety: UL60950-1 (Pending)
Shock: IEC 61373
Freefall: IEC 60068-2-32
Vibration: IEC 61373
MTBF (MIL-HDBK-217)
2,315,383 hours (ITP-500 & ITP-500-E)
1,492,660 hours (ITP-800 & ITP-800-E)

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Panels
Index No.
Description
1
Wall mounting holes
2
Grounding
3
Power port label
4
Power input port
5
Power LED
6
M12 Ethernet ports
7
Ethernet port LED
8
Ethernet port label
9
Two Bypass ports (ITP-800 only)
10
Power port pin assignment table
11
Ethernet port pin assignment table
12
Compliant standards
Table 1: Panel Reference Table
Figure 1: ITP-500
Front Panel
Figure 2: ITP-800
Front Panel
Figure 3:
ITP-500
Side Panel
Figure 4:
ITP-800
Side Panel
12
1
9
8
7
7
6
4
3
1
5
2
2
12
11
10

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PIN Assignment
M12 Ethernet Cable
M12 Pins
RJ-45 Pins
Color
TD+
3
RD+
Green / White
TD-
6
RD-
Green
RD+
1
TD+
Orange / White
RD-
2
TD-
Orange
M12 Power Input Cable
Pins
Color
ITP-500(-E)
ITP-800(-E)
1
Black
V+
Power Supply
Positive
V1+
Power Supply 1
Positive
2
Blue
N.C.
No
Connection
V2+
Power Supply 2
Positive
3
Red
V-
Power Supply
Negative
V1-
Power Supply 1
Negative
4
Orange
N.C.
No
Connection
V2-
Power Supply 2
Negative
5
Yellow
Grounding
Grounding
Male M12 Connector
Model: CAB-M12DM4-RJ45
Figure 5. M12 D-code Male to RJ-45 Socket Cable
3
1
2
4
Model: CAB-M12AF5-OPEN
Female M12 Connector
Figure 6. M12 A-code Female Cable
Table 3: Power Port PIN Assignment
Table 2: Ethernet Port PIN Assignment

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M12 Cable Connector Installation
Before assembling M12 open cable, make sure you have the
following M12 cable connector components and open cable at hand.
Assembly Steps:
Step 1. Insert the screw nut, O-ring, and housing into the cable in the
order shown in Figure 2 and keep them loose in this step.
Step 2. Strip the cable and the individual cores to fit the connector.
Insert the stripped wires into the opened contact clamps.
Figure 7. Insert Components into the Cable
Figure 8. Insert the Stripped Wires to Contact Clamps
Screw Nut
Housing
Male Contact
Connector
O-Ring

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Step 3. Tighten the connector in clockwise direction, making sure that
the wires inside the connector are not twisted as the screwed housing is
assembled.
Figure 9. Tighten the Connector

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Bypass Relay Function for ITP-800(-E)
ITP-800(-E) provides two copper interfaces with auto bypass relay
function in the event of sudden power loss particularly in daisy chain or
linear topology. When power failure occurs in one of the switches,
bypass relay function can activate bypassing mechanism by
interconnecting internal circuits automatically to ensure that links
between switches operate uninterruptedly and continuously.
Normal State
Bypass Relay Function Activated
Figure 10: Bypass Relay Function Illustration
Failure
Power
on
Power
on
Power
on

Power
on
Power
on
Power
on
Power
on

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Earth Ground Connection
An earth ground hole (same as wall mounting hole on the top) is
provided on the wall mounting metal plate (See Figure 1 & 2) with an
earth ground sign next to it. Grounding the device can help to release
leakage of electricity to the earth safely so as to reduce injuries from
electromagnetic interference (EMI).
Prior to connecting to the power, it is important to connect the
ground wire to the earth. Follow steps below to install ground wire:
Step 1. Prepare one suitable ground screw and one grounding cable.
Step 2. Attach the grounding screw to the ring terminal of the grounding
cable. Make sure that the grounding cable is long enough to
reach the earth.
Step 3. Use a screwdriver (or other tools) to fasten the grounding screw
on the earth ground hole securely.
LED Indicators
LED
Color
Description
PWR1
Green
Lit if power 1 is connected and active.
Off
Power is not connected.
PWR2
(ITP-800 Only)
Green
Lit if power 2 is connected and active.
Off
Power is not connected.
Link/ACT
Green
Lit if there is Ethernet traffic.
Off
No Ethernet link.

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Wall-Mounting Installation
The Ethernet Switch can be mounted on the wall using the
attached wall-mounting bracket with two wall-mounting holes. The
installation is simple and easy and only requires to prepare two
appropriate wall screws for mounting the Ethernet Switch. After you find
a suitable place to wall-mount the Ethernet Switch, remember to align
the mounting holes (marked X in Figure 11) with wall screws. Then,
fasten the two wall screws securely to prevent the Ethernet Switch from
falling.
Figure 11. Wall Mounting Installation
Wall

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Application
Figure 12. On-board Train Application Diagram
NOTES:

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Version
Date
Description
1.4
2020/3/31
Use new document format.
Revise spec.