Cycle Country 25-1161 User manual

1701 38TH AVE W
PO BOX 257
SPENCER, IA 51301
PHONE: [phone]
FAX: [phone]
SERVICE: 800-841-2222
E-MAIL: [e-mail]
WINCH
MOUNT KIT
For HONDA ATVs
OWNER’S MANUAL
MODEL NUMBER: 25-1161
CUSTOMER MUST RECEIVE A COPY OF THIS
INSTRUCTION MANUAL AT TIME OF SALE
© 2007 Cycle Country Accessories Corp.
10/9/08
Rev. B

Model Number 25-1161
Parts List
Please Note: The roller hawse,
cable clamp
and cable stop
are included with winch.
4
2
5
3
2
1
6
7
8
ITEM NO. QTY. PART NO. DESCRIPTION
1 1 CYC5503 Winch Mount Plate
2 1 CYC5504 Roller Hawse Mount Plate
3 2 CYC5842 Winch Spacer
4 4 PUR1422 5/16"x 1-1/8" x 2-1/4"SQ U-Bolt
5 4 PUR1156 5/16"x 1-1/2"Bolt
6 8 PUR1244 Flatwasher 5/16"
7 12 PUR1275 Locknut 5/16"Nylock
8 4 PUR1314 8 x 40 Metric Bolt

THIS WINCH MOUNTING KIT CAN BE USED TO MOUNT
EITHER A CYCLE COUNTRY 1500/2500 WINCH OR A
WARN 1.5/15RT-XT/25RT-XT WINCH
All directions referring to right and left are when the rider is sitting on the machine. The roller hawse,
cable clamp, cable stop, and hardware are included with the winch.
MODEL NUMBER: 25-1161
WINCH MOUNT INSTALLATION INSTRUCTIONS
1. Remove lower plastic shroud. See picture below.
Remove
Plastic Shroud
2. Note: Skip steps 2 & 3 if your model is not equipped with the radiator shroud.
Remove three plastic push pins from one side of the radiator shroud (can be done on
either side...left side shown) and remove plastic shroud. See pictures below.
3

3. Remove mesh radiator grill. See picture below.
4. Place the four 5/16” x 1-1/8” x 2-1/4” square U-bolts (Item 3) over the top of the bumper
support braces. Insert the winch mount plate (Item 1) under the bottom of the bumper
support braces with the center slots to the right side of the ATV. Attach to u-bolts with
5/16” flatwashers and nylock nuts. Do not tighten at this time. Leave the winch mount
plate hanging as low as possible to aid in winch installation. See picture below.
5. Go to instructions for your winch for winch installation. Note: use of spacers, and
included bolts and flatwashers depends on each application.
6. Re-install mesh radiator grill, radiator side panel and lower plastic shroud removed in
earlier steps.
4

CYCLE COUNTRY 1500 WINCH
MOUNTING INSTRUCTIONS
I. TRX 500 FA Rubicon 4x4: Insert the Winch with the motor facing to the LEFT through the
opening shown. (Note: The radiator mesh grill was removed to allow clearance for this step. Do
not allow the winch to come in contact with the radiator or damage to the radiator may occur).
Position the winch on top of the bumper support braces and then tighten the nylock nuts
completely, pulling winch mount plate forward as far as possible during the tightening process. Go
to Step III.
II. TRX 500 FPE Foreman 4x4 (Power Steering): Insert the winch with the winch motor facing to
the LEFT, through the opening shown below. Position the winch on top of the bumper support
braces and then tighten the nylock nuts completely, pulling winch mount plate forward as far as
possible during the tightening process. Go to Step III.
5

III. Insert the roller hawse mount plate (Item 2) between the winch mount plate (Item 1) and the winch.
Set the winch onto the roller hawse mount plate, aligning the holes on the three components, using
two 5/16” x 1-1/2” bolts, two flatwashers and two nylock nuts. Note: The two spacers (Item 3),
four 8x40 bolts (Item 8), two flatwashers (Item 6) and two lock nuts (Item 7) will not be used.
Tighten at this time.
IV. GO TO ROLLER HAWSE INSTRUCTION ON PAGE 8.
CYCLE COUNTRY 2500 WINCH/WARN 2500 WINCH
MOUNTING INSTRUCTIONS
I. TRX 500 FA Rubicon 4x4: Insert the winch with the motor facing to the RIGHT through the
opening shown. (Note: The radiator mesh grill was removed to allow clearance for this step. Do
not allow the winch to come in contact with the radiator or damage to the radiator may occur).
Position the winch on top of the bumper support braces and then tighten the nylock nuts
completely, pulling winch mount plate forward as far as possible during the tightening process. Go
to Step 3.
6

II. TRX 500 FPE Foreman 4x4 (Power Steering): Insert the winch with the motor facing to the
RIGHT through the opening shown below. Position the winch on top of the bumper support
braces and then tighten the nylock nuts completely, pulling winch mount plate forward as far as
possible during the tightening process. Go to Step III.
III. Insert the roller hawse mount plate (Item 2) provided with the kit (the roller hawse mount plate
provided with the winch will not be used) between the winch mount plate (Item 1) and the winch.
Set the winch onto the roller hawse mount plate, aligning the holes on the three components, and
using the four bolts PROVIDED WITH THE CYCLE COUNTRY WINCH, fasten them together.
The two spacers, four 8x40 bolts, four 5/16” x 1-1/2” bolts, four flatwashers, and four nylock nuts,
will not be used. Tighten at this time.
IV. GO TO ROLLER HAWSE INSTRUCTIONS ON PAGE 8.
7

WARN 1.5/15RT-XT/25RT-XT WINCH
MOUNTING INSTRUCTIONS
•Install winch spacers (Item 3) when using these Warn winches.
•Install the spacers between the winch and the roller hawse mount plate as shown on parts list.
Orient the spacers with the longest gap to the mount hole to the front.
•For 1.5, 15RT & 15XT winches, use the 5/16” x 1-1/2” bolts to mount the winch to the plates.
For the 25RT & 25XT winches, use 8x40mm bolts and flatwashers to mount the winch to the
plates.
•GO TO ROLLER HAWSE INSTRUCTIONS BELOW
ROLLER HAWSE INSTRUCTIONS
Remove one of the long rollers and feed the winch cable through the roller hawse. Reinstall the
roller and be sure rollers move freely.
Attach the roller hawse to the roller hawse mount using the 3/8” x 1” bolts and nylock nuts
provided with the winch. Tighten all hardware.
Go to step 6 on page 4.
See Winch Wiring Instructions supplied with the Winch for proper installation.
8

CAUTION
BE AWARE OF THE CABLE STOP CONTACTING THE ROLLER
HAWSE WHEN THE CABLE IS WOUND IN.
FAILURE TO RELEASE THE SWITCH MAY CAUSE DAMAGE T
O
WINCH PARTS OR TO THE ATV.
When using the Winch to raise and lower a Cycle Country Plow, a
Cable Stop must be installed.
Hook the Winch Cable to the CYC0345 (U608) (item #4 on your 15-0001 push tube
kit) through the slotted hole. Carefully raise the blade until the top of the push tube
are no closer than 1” anywhere on the ATV. Place the Cable Stop onto the Winch
Cable up against the Winch Hawse. Secure the Cable Stop to the Winch Cable using
the Cable Clamp Assembly as shown in the pictures below.
9

ONE YEAR LIMITED WARRANTY
For the period of one year from the purchase date Cycle Country Accessories
Corporation will replace for the original purchaser, free of charge, any part or parts, when
found, upon examination by Cycle Country Accessories Corporation, to be defective in
material, workmanship, or both.
All transportation cost incurred by the purchaser in submitting the material to
Cycle Country Accessories Corporation for replacement under this warranty must be
borne by the purchaser. If Cycle Country Accessories Corporation determines that the
product must be returned to the factory for credit please call 1-800-841-2222 for an RMA
number and shipping instructions.
The warranty does not apply to parts that have been damaged by accident,
alteration, abuse, improper lubrication, normal wear, or other causes beyond Cycle
Country Accessories Corporation’s control. Products such as engines, electric motors,
and actuators may carry an original manufacturer’s warranty. Please call Cycle Country
Accessories Corporation for information.
1701 38TH AVE W
PO BOX 257
SPENCER, IA 51301
PHONE: [phone]
FAX: [phone]
SERVICE: 800-841-2222
E-MAIL: ccac
@
c
y
clecountr
y
.com
10

11
Cycle Country Accessories Corporation has been a world-renowned manufacturer of quality
ATV products since 1981 and we hope you will enjoy your new Cycle Country accessory.
We’re the Industry Snow Blade leader:
42”, 48”, 54”, 60” & 72” Straight Blades
52” & 60” State Plows
Power ‘V’ Blade
If a winch is what you must have, then you’ve come to the right place:
1500lb, 2500lb and 3000lb Winches
We also have an extensive line of winch mounts for both Cycle Country and Warn winches
If you need to haul more gear on your quad, check out our baskets:
Front Basket
Rear Basket
Rear Drop Basket
If you need to mow the trail before you go riding one of these will help:
Our 54” finish cut Quick Silver54 can be mounted in front or towed behind your ATV
The 48” Rough Cut will handle your toughest mowing jobs
The Rough Cut 44 provides an economical way to handle all your mowing needs
If you are into deer hunting and want to make a food plot, you will love our 3 Point
Hitch & Implements:
Rear Blade Moldboard Plow Spreader
Furrower Rake
Cultivator Disk Harrow
And many more accessories to help you Work Hard and Play Hard:
For more information call us at 1-800-841-2222, or on the web at www.cyclecountry.com