Cycle Country 25-2140 User manual

1701 38TH AVE W
PO BOX 257
SPENCER, IA 51301
PHONE: [phone]
FAX: [phone]
SERVICE: 800-841-2222
E-MAIL: [e-mail]
www.cyclecountry.com
WINCH
MOUNT KIT
For KAWASAKI ATVs
OWNER’S MANUAL
MODEL NUMBER: 25-2140
CUSTOMER MUST RECEIVE A COPY OF THIS
OWNER’S MANUAL AT TIME OF SALE
© 2005 Cycle Country Accessories Corp.
Rev. 2
9/20/06
MAN0255

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Model Number 25-2140
Parts List
Please Note: The roller hawse, cable clamp and
cable stop are included with winch.
ITEM NO. QTY. PART NO. DESCRIPTION
1 1 CYC3808 Winch Mount Plate
2 1 CYC5318 Roller Hawse Mount Plate
3 2 PUR1415 3/8" x 1-1/2" x 2-1/2" U-Bolt
4 4 PUR0250 3/8" Flatwasher
5 4 PUR1272 Nut 3/8" Nylock
6 6 PUR1275 Nut 5/16" Nylock
7 2 PUR1418 5/16" x 1" x 1-3/4" U-Bolt
8 2 PUR1155 5/16" x 1" Bolt Gr 5
9 2 PUR1179 Carriage Botl 1/4" x 1"
10 2 PUR1265 Nut 1/4" Nylock

THIS WINCH MOUNTING KIT CAN BE USED TO MOUNT
EITHER A CYCLE COUNTRY 1500/2500 WINCH OR A WARN
2000/2500 WINCH TO YOUR ATV.
All directions referring to right and left are when the rider is sitting on the machine. Please Note: The
roller hawse, cable clamp, cable stop and related hardware are included with the winch.
MODEL NUMBER 25-2140
WINCH MOUNT INSTALLATION INSTRUCTIONS
1. Remove the U-bolts from the winch mount plate and place the winch mount
plate on top of the horizontal bumper support tubes as shown in picture
below. The 5/16” x 1” x 1-3/4” U-bolts will be placed around the horizontal
tubes and up through the plate and are secured with nylock nuts. The 3/8” x
1-1/2” x 2-1/2” U-bolts will be placed around the vertical tubes and are
secured with flatwashers and nylock nuts. Tighten fully.
2. 1/4” carriage bolts and nylock nuts are provided for attaching the winch
relay to the winch mount plate.
3. Go to instructions for your winch.
3/8” x 1-1/2” x
2-1/2” U-Bolts
5/16” x 1” x
1-3/4” U-Bolts
Carriage Bolts for
Mounting Relay Cycle Country
1500 Winch
Shown
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CYCLE COUNTRY 1500 WINCH
MOUNTING INSTRUCTIONS
Using the 5/16” x 1” bolts and nylock nuts, mount the winch and the roller hawse
mount plate to the winch mount plate, using the two center holes. Be sure that
when the winch is mounted to the ATV, the winch motor is on the LEFT side of
the machine. Go to roller hawse instructions.
CYCLE COUNTRY 2500 WINCH
MOUNTING INSTRUCTIONS
Using the four bolts PROVIDED WITH THE CYCLE COUNTRY WINCH,
mount the winch and the roller hawse mount plate provided with the winch to the
winch mount plate. The CYC5318 roller hawse mount plate provided with the
winch mount kit will not be used. Be sure that when the winch is mounted to the
ATV, the winch motor is on the RIGHT side of the machine. Go to roller hawse
instructions.
WARN 2000/2500 WINCH
MOUNTING INSTRUCTIONS
Using the four bolts 5/16” x 1” Bolts PROVIDED WITH THE WARN WINCH,
mount the winch and the roller hawse mount plate provided with the winch to the
winch mount plate. The CYC5318 roller hawse mount plate provided with the
winch mount kit will not be used. Be sure that when the winch is mounted to the
ATV, the winch motor is on the RIGHT side of the machine. Go to roller hawse
instructions.
ROLLER HAWSE INSTRUCTIONS
Remove one of the long rollers and the two side rollers and feed the winch
cable through the roller hawse. Reinstall the rollers and be sure rollers move
freely.
Attach the roller hawse to the winch mount plate using the 3/8” x 1” bolts and
nylock nuts provided with the winch. Tighten all hardware.
See Winch Wiring Instructions supplied with the Winch for proper
installation.

CAUTION
BE AWARE OF THE CABLE STOP CONTACTING THE ROLLER
HAWSE WHEN THE CABLE IS WOUND IN.
FAILURE TO RELEASE THE SWITCH MAY CAUSE DAMAGE T
O
WINCH PARTS OR TO THE ATV.
When using the Winch to raise and lower a Cycle Country Plow, a
Cable Stop must be installed.
Hook the Winch Cable to the CYC0345 (U608) (item #4 on your 15-0001 push tube
kit) through the slotted hole. Carefully raise the blade until the top of the push tube
are no closer than 1” anywhere on the ATV. Place the Cable Stop onto the Winch
Cable up against the Winch Hawse. Secure the Cable Stop to the Winch Cable using
the Cable Clamp Assembly as shown in the pictures below.
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ONE YEAR LIMITED WARRANTY
For the period of one year from the purchase date Cycle Country Accessories
Corporation will replace for the original purchaser, free of charge, any part or parts, when
found, upon examination by Cycle Country Accessories Corporation, to be defective in
material, workmanship, or both.
All transportation cost incurred by the purchaser in submitting the material to
Cycle Country Accessories Corporation for replacement under this warranty must be
borne by the purchaser. If Cycle Country Accessories Corporation determines that the
p
roduct must be returned to the factory for credit please call 1-800-841-2222 for an RMA
number and shipping instructions.
The warranty does not apply to parts that have been damaged by accident,
alteration, abuse, improper lubrication, normal wear, or other causes beyond Cycle
Country Accessories Corporation’s control. Products such as engines, electric motors,
and actuators may carry an original manufacturer’s warranty. Please call Cycle Country
Accessories Corporation for information.
1701 38TH AVE W
PO BOX 257
SPENCER, IA 51301
PHONE: [phone]
FAX: [phone]
SERVICE: 800-841-2222
E-MAIL: [e-mail]
www.cyclecountry.com
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Cycle Country Accessories Corporation has been a world-renowned manufacturer of quality
ATV products since 1981 and we hope you will enjoy your new Cycle Country accessory.
We’re the Industry Snow Blade leader:
48”, 54”, 60” & 72” Bear Force Straight Blades 52” & 60” State Plows
72” ‘V’ Force Plow System “New” A.R.M. 52” Plow available in Poly or Steel Blade
If a winch is what you must have, then you’ve come to the right place:
1500lb and 2500lb Winches
We also have an extensive line of winch mounts for both Cycle Country and Warn winches
If you need to haul more gear on your quad, check out our baskets:
Front Basket Rear Basket Rear Drop Basket
All Purpose Basket “New” Poly Rear Drop Basket
If you need to mow the trail before you go riding one of these will help:
Our 54” finish cut Quick Silver 54 can be mounted in front or towed behind your ATV
The 48” Rough Cut will handle your toughest mowing jobs
The Rough Cut 44 provides an economical way to handle all your mowing needs
If you are into deer hunting and want to make a food plot, you will love our 3 Point
Hitch & Implements:
Rear Blade Moldboard Plow Furrower Rake
Cultivator Disk Harrow
If you have a landscaping or gardening project, check out our “Work Ready” Tow
Behind Implements:
Universal Tow Frame Cultivator Rake Rear Blade
Disc Disk Harrow
And many more accessories to help you Work Hard and Play Hard:
For more information call us at 1-800-841-2222, or on the web at www.cyclecountry.com