Cycle Country 25-3200 User manual

1701 38TH AVE W
PO BOX 257
SPENCER, IA 51301
PHONE: [phone]
FAX: [phone]
SERVICE: 800-841-2222
E-MAIL: [e-mail]
www.cyclecountry.com
WINCH
MOUNT KIT
For POLARIS ATVs
OWNER’S MANUAL
MODEL NUMBER: 25-3200
CUSTOMER MUST RECEIVE A COPY OF THIS
OWNER’S MANUAL AT TIME OF SALE
© 2005 Cycle Country Accessories Corp.
Rev. 2
7/12/06
MAN0321

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Model Number 25-3200
Parts List
cable stop are included with the winch.
PleaseNote: The roller hawse, cableclamp, and
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ITEM NO. QTY. PART NO. DESCRIPTION
1 1 CYC5062 Winch Mount Plate
2 1 CYC5318 Roller Hawse Mount Plate
3 2 PUR1118 1/4" x 1" Bolt
4 2 PUR1237 1/4" Flatwasher
5 2 PUR1265 Nut 1/4" Nylock
6 2 PUR1155 5/16" x 1" Bolt Gr 5
7 2 PUR1275 Nut 5/16" Nylock
8 2 PUR1140 3/8" x 1" Bolt
9 4 PUR0250 3/8" Flatwasher
10 2 PUR1272 Nut 3/8" Nylock

THIS WINCH MOUNTING KIT CAN BE USED TO MOUNT
EITHER A CYCLE COUNTRY 1500/2500 WINCH OR A WARN
1.5/15RT-XT/2500/3000 WINCH.
All directions referring to right and left are when the rider is sitting on the machine. Please Note: The
cable clamp, roller hawse, and cable stop are included with the winch.
MODEL NUMBER 25-3200
WINCH MOUNT INSTALLATION INSTRUCTIONS
1. Remove the front storage compartment from the unit.
2. Disconnect the headlights and remove the headlight/grill assembly. You will need
to remove the insert that is attached to the headlight/grill assembly.
Main Front Grill
Assembl
y
Remove insert
from Main Grill
Assembly
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3. Remove the outside lower front screen from the unit by removing the four Phillips
head screws. Next remove the inside lower front screen. Use a flat blade
screwdriver and apply pressure against the fasteners, pushing from the inside.
Use rear holes
for 1/4” Bolts
Use rear holes
for 1/4” Bolts
4. Mount the mounting bracket weldment as shown above. (Be sure to use the 1/4” flat
washers on the slotted holes). Use one 3/8” flatwasher on the bolt head and one
between the mounting bracket weldment and the ATV frame. (Two 3/8” bolts and
four flatwashers in this step).
5. Go to instructions for your winch.
CYCLE COUNTRY 1500 WINCH
MOUNTING INSTRUCTIONS
•Using the two 5/16” x 1” bolts supplied with kit, mount the winch and roller hawse mount
plate to the mounting bracket weldment using the holes farthest to the right. Be sure that
when the winch is mounted to the ATV the winch motor is on the LEFT side of the
machine. GO TO ROLLER HAWSE INSTRUCTIONS.
CYCLE COUNTRY 2500 WINCH
MOUNTING INSTRUCTIONS
•Install the roller hawse mount plate included with the winch to the mounting bracket
weldment using the four bolts PROVIDED WITH THE CYCLE COUNTRY WINCH.
The roller hawse mount plate supplied with the winch kit will not be used. The roller
hawse mount plate will need to be mounted on the bottom side of the mounting bracket
weldment (to allow for clearance of the winch) and the winch will be mounted on the top
side of the mounting bracket weldment. Be sure that when the winch is mounted to the
ATV the winch motor is on the RIGHT side of the machine. GO TO ROLLER HAWSE
INSTRUCTIONS.
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WARN 1.5/15RT-XT/2500/3000 WINCH
MOUNTING INSTRUCTIONS
Install the roller hawse mount plate included with the winch to the mounting bracket weldment,
using the four bolts PROVIDED WITH THE WARN WINCH. The roller hawse mount plate supplied
with the winch kit will not be used. The roller hawse mount plate will need to be mounted on the
bottom side of the mounting bracket weldment (to allow for clearance of the winch) and the winch will
be mounted on the top side of the mounting bracket weldment. Be sure that when the winch is
mounted to the ATV the winch motor is on the RIGHT side of the machine. GO TO ROLLER
HAWSE INSTRUCTIONS.
ROLLER HAWSE MOUNTING INSTRUCTIONS
Remove one of the long rollers and the two side rollers and feed the winch cable through
the roller hawse. Reinstall the rollers and be sure rollers move freely.
Attach the roller hawse to the roller hawse mount plate using the 3/8” x 1” bolts and
nylock nuts provided with the winch. Tighten all hardware.
See Winch Wiring Instructions supplied with the Winch for proper installation.
6. Re-install screens, headlight/grill assembly and storage compartment removed from
ATV in Steps 1-3.
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CAUTION
BE AWARE OF THE CABLE STOP CONTACTING THE ROLLER
HAWSE WHEN THE CABLE IS WOUND IN.
FAILURE TO RELEASE THE SWITCH MAY CAUSE DAMAGE T
O
WINCH PARTS OR TO THE ATV.
When using the Winch to raise and lower a Cycle Country Plow, a
Cable Stop must be installed.
Hook the Winch Cable to the CYC0345 (U608) (item #4 on your 15-0001 push tube
kit) through the slotted hole. Carefully raise the blade until the top of the push tube
are no closer than 1” anywhere on the ATV. Place the Cable Stop onto the Winch
Cable up against the Winch Hawse. Secure the Cable Stop to the Winch Cable using
the Cable Clamp Assembly as shown in the pictures below.
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ONE YEAR LIMITED WARRANTY
For the period of one year from the purchase date Cycle Country Accessories
Corporation will replace for the original purchaser, free of charge, any part or parts, when
found, upon examination by Cycle Country Accessories Corporation, to be defective in
material, workmanship, or both.
All transportation cost incurred by the purchaser in submitting the material to
Cycle Country Accessories Corporation for replacement under this warranty must be
borne by the purchaser. If Cycle Country Accessories Corporation determines that the
p
roduct must be returned to the factory for credit please call 1-800-841-2222 for an RMA
number and shipping instructions.
The warranty does not apply to parts that have been damaged by accident,
alteration, abuse, improper lubrication, normal wear, or other causes beyond Cycle
Country Accessories Corporation’s control. Products such as engines, electric motors,
and actuators may carry an original manufacturer’s warranty. Please call Cycle Country
Accessories Corporation for information.
1701 38TH AVE W
PO BOX 257
SPENCER, IA 51301
PHONE: [phone]
FAX: [phone]
SERVICE: 800-841-2222
E-MAIL: [e-mail]
www.cyclecountry.com
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Cycle Country Accessories Corporation has been a world-renowned manufacturer of quality
ATV products since 1981 and we hope you will enjoy your new Cycle Country accessory.
We’re the Industry Snow Blade leader:
48”, 54”, 60” & 72” Bear Force Straight Blades 52” & 60” State Plows
72” ‘V’ Force Plow System “New” A.R.M. 52” Plow available in Poly or Steel Blade
If a winch is what you must have, then you’ve come to the right place:
1500lb and 2500lb Winches
We also have an extensive line of winch mounts for both Cycle Country and Warn winches
If you need to haul more gear on your quad, check out our baskets:
Front Basket Rear Basket Rear Drop Basket
All Purpose Basket “New” Poly Rear Drop Basket
If you need to mow the trail before you go riding one of these will help:
Our 54” finish cut Quick Silver 54 can be mounted in front or towed behind your ATV
The 48” Rough Cut will handle your toughest mowing jobs
The Rough Cut 44 provides an economical way to handle all your mowing needs
If you are into deer hunting and want to make a food plot, you will love our 3 Point
Hitch & Implements:
Rear Blade Moldboard Plow Furrower Rake
Cultivator Disk Harrow
If you have a landscaping or gardening project, check out our “Work Ready” Tow
Behind Implements:
Universal Tow Frame Cultivator Rake Rear Blade
Disc Disk Harrow
And many more accessories to help you Work Hard and Play Hard:
For more information call us at 1-800-841-2222, or on the web at www.cyclecountry.com