Cycle Country KAWASAKI User manual

KAWASAKI
WINCH
MOUNT KIT
Installation
Instructions
KIT NUMBER: 25-2210
CUSTOMER MUST RECEIVE A COPY OF THIS
INSTALLATION MANUAL AT TIME OF SALE
© 2005 Cycle Country Accessories Corp.
Rev. 2
7/12/06

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#25-2210
Parts List
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Please Note:
The roller hawse, cable clamp,
and cable stop are included with the winch.
ITEM NO. QTY. PART NO. DESCRIPTION
1 1 CYC5173 Winch Plate
2 1 CYC5174 WinchMount Weldement
3 4 PUR1155 5/16" x 1" Bolt
4 2 PUR1244 5/16" Flat Washer
5 4 PUR1275 5/16" Nylock Nut
6 2 PUR1142 3/8" x 1 1/4" Bolt
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7 2 PUR1272 3/8" Nylock Nut

THIS WINCH MOUNTING KIT CAN BE USED TO MOUNT
EITHER A CYCLE COUNTRY 1500/2500 OR A WARN 2500 TO
YOUR ATV.
**Some components of this kit may be already assembled. All directions referring to right and left are
when the rider is sitting on the machine. Please Note: The roller hawse, cable clamp, cable stop and
related hardware are included with the winch.
#25-2210
WINCH MOUNT INSTALLATION INSTRUCTIONS
1. Remove Front Skid Guard from bottom of ATV and one of the side panels to ease
installation.
Remove side
panel to ease
installation
2. Slide the Winch Plate into the inside of the front bumper. Next align the bottom two
holes with the two existing holes on the bottom side of the front bumper frame
assembly. Secure with two 5/16” x 1” Bolts and Nylock Nuts through the lower two
holes. Do not tighten attaching hardware at this time.
3. GO TO INSTRUCTIONS FOR YOUR WINCH
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CYCLE COUNTRY 1500 WINCH
MOUNTING INSTRUCTIONS
•Install the Winch Mount to the Winch Plate and the Front Bumper Frame of the
ATV using two 3/8” x 1-1/4” bolts and Nylock Nuts. Do not tighten attaching
hardware at this time.
•Using the 5/16” x 1” bolts, mount the Winch to the Winch Mount. Be sure that when
the Winch is mounted to the ATV, the Winch Motor is on the LEFT side of the
machine.
•Remove one of the long rollers and the two side rollers and feed the winch cable
through the roller hawse. Reinstall the rollers and be sure rollers move freely.
•Attach the Roller Hawse to the Winch Plate using the 3/8” x 1” Bolts and
Nylock Nuts provided with the winch. Tighten all hardware.
See Winch Wiring Instructions supplied with the Winch for proper installation.
Tighten attaching hardware at this time. Be sure to
reinstall the skid plate and side panels.
3/8” Bolts thru
Winch Mount,
Winch Plate and
Front Bumper Frame
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CYCLE COUNTRY 2500 WINCH
MOUNTING INSTRUCTIONS
•Install the Winch to the Winch Mount Plate and the Front Bumper Frame of the
ATV using two of the Bolts supplied with the Cycle Country Winch in the
locations indicated below. The Winch Plate will not be used in this application.
Be sure that when the Winch is mounted to the ATV, the Winch Motor is on the
LEFT side of the machine. Do not tighten attaching hardware at this time.
Winch Bolts thru
Winch Mount Plate,
Front Bumper Frame
and into Winch
•Remove one of the Long Rollers and the two Side Rollers of the Roller Hawse and
feed the Winch Cable through the Roller Hawse. Reinstall the Rollers and be sure
the Rollers move freely.
•Mount the Roller Hawse to the Winch Plate and the Winch using the other two
Bolts supplied with the Winch.
Tighten attaching hardware at this time. Be sure to
reinstall the skid plate and side panels.
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WARN 2500 WINCH
MOUNTING INSTRUCTIONS
•Install the Winch to the Winch Mount Plate and the Front Bumper Frame of the
ATV using two of the Bolts supplied with the WARN Winch in the locations
indicated below. The Winch Plate will not be used in this application. Be sure that
when the Winch is mounted to the ATV, the Winch Motor is on the LEFT side of
the machine. Do not tighten attaching hardware at this time.
Winch Bolts thru
Winch Mount Plate,
Front Bumper Frame
and into Winch
•Remove one of the Long Rollers and the two Side Rollers of the Roller Hawse and
feed the Winch Cable through the Roller Hawse. Reinstall the Rollers and be sure
the Rollers move freely.
•Mount the Roller Hawse to the Winch Plate and the Winch using the other two
Bolts supplied with the Winch.
Tighten attaching hardware at this time. Be sure to
reinstall the skid plate and side panels.
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CAUTION
BE AWARE OF THE CABLE STOP CONTACTING THE ROLLER
HAWSE WHEN THE CABLE IS WOUND IN.
FAILURE TO RELEASE THE SWITCH MAY CAUSE DAMAGE T
O
WINCH PARTS OR TO THE ATV.
When using the Winch to raise and lower a Cycle Country Plow, a
Cable Stop must be installed.
Hook the Winch Cable to the CYC0345 (U608) (item #4 on your 15-0001 push tube
kit) through the slotted hole. Carefully raise the blade until the top of the push tube
are no closer than 1” anywhere on the ATV. Place the Cable Stop onto the Winch
Cable up against the Winch Hawse. Secure the Cable Stop to the Winch Cable using
the Cable Clamp Assembly as shown in the pictures below.
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ONE YEAR LIMITED WARRANTY
For the period of one year from the purchase date Cycle Country Accessories
Corporation will replace for the original purchaser, free of charge, any part or parts, when
found, upon examination by Cycle Country Accessories Corporation, to be defective in
material, workmanship, or both.
All transportation cost incurred by the purchaser in submitting the material to
Cycle Country Accessories Corporation for replacement under this warranty must be
borne by the purchaser. If Cycle Country Accessories Corporation determines that the
product must be returned to the factory for credit please call 1-800-841-2222 for an RMA
number and shipping instructions.
The warranty does not apply to parts that have been damaged by accident,
alteration, abuse, improper lubrication, normal wear, or other causes beyond Cycle
Country Accessories Corporation’s control. Products such as engines, electric motors,
and actuators may carry an original manufacturer’s warranty. Please call Cycle Country
Accessories Corporation for information.
1701 38TH AVE W
PO BOX 257
SPENCER, IA 51301
PHONE: [phone]
FAX: [phone]
SERVICE: 800-841-2222
E-MAIL: ccac
@
c
y
clecountr
y
.com
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Cycle Country Accessories Corporation has been a world-renowned manufacturer of quality
ATV products since 1981 and we hope you will enjoy your new Cycle Country accessory.
We’re the Industry Snow Blade leader:
42”, 48”, 54”, 60” & 72” Straight Blades
52” & 60” State Plows
Power ‘V’ Blade
If a winch is what you must have, then you’ve come to the right place:
1500lb, 2500lb and 3000lb Winches
We also have an extensive line of winch mounts for both Cycle Country and Warn winches
If you need to haul more gear on your quad, check out our baskets:
Front Basket
Rear Basket
Rear Drop Basket
If you need to mow the trail before you go riding one of these will help:
Our 54” finish cut Quick Silver54 can be mounted in front or towed behind your ATV
The 48” Rough Cut will handle your toughest mowing jobs
The Rough Cut 44 provides an economical way to handle all your mowing needs
If you are into deer hunting and want to make a food plot, you will love our 3 Point
Hitch & Implements:
Rear Blade Moldboard Plow Spreader
Furrower Rake
Cultivator Disk Harrow
And many more accessories to help you Work Hard and Play Hard:
For more information call us at 1-800-841-2222, or on the web at www.cyclecountry.com
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