DITEC DOR User manual

www.ditecautomations.com
Ditec DOR
Folding doors operator
(Original instructions)
IP1783EN
Technical Manual

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IP1783EN - 2015-06-12
All the rights concerning this material are the exclusive property of ASSA ABLOY ES AB. Although the con-
tents of this publication have been drawn up with the greatest care, ASSA ABLOY ES AB cannot be held re-
sponsible in any way for any damage caused by mistakes or omissions in this publication.
We reserve the right to make changes without prior notice. Copying, scanning and changing in any way are
expressly forbidden unless authorised in writing by ASSA ABLOY ES AB.
Subject Page
1. General safety precautions 21
2. Declaration of incorporation of partly completed machinery 22
2.1 Machinery Directive 22
3. Technical specifications 23
2.2 Operating instructions 23
4. Standard installation 24
4.1 Dimensions 25
5. Installation 26
5.1 Preliminary checks 26
5.2 Geared motor installation 27
5.3 Limit switch installation and adjustment 29
6. Electrical connections 30
7. Ordinary maintenance program 30
User instructions 31
Manual release instruction 33
Caption
i
This symbol indicates informations which are useful for correct product function.
This symbol indicates instructions or notes regarding safety issues which require particular attention.
Index

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1. General safety precautions
This installation manual is intended for qualified personnel only.
Installation, electrical connections and adjustments must be performed by qualified person-
nel, in accordance with Good Working Methods and in compliance with the current regulations.
Read the instructions carefully before installing the product.
Bad installation could be dangerous.
The packaging materials (plastic, polystyrene, etc.) should not be discarded in the environ-
ment or left within reach of children, as they are a potential source of danger.
Before installing the product, make sure it is in perfect condition.
Do not install the product in explosive areas and atmospheres: the presence of inflammable
gas or fumes represents a serious safety hazard.
Before installing the motorisation device, make all the necessary structural modifications to
create safety clearance and to guard or isolate all the crushing, shearing, trapping and general
hazardous areas.
Make sure the existing structure is up to standard in terms of strength and stability. The mo-
torisation device manufacturer is not responsible for failure to observe Good Working Methods
when building the frames to be motorised, or for any deformation during use.
The safety devices (photocells, safety edges, emergency stops, etc.) must be installed taking into
account: applicable laws and directives, Good Working Methods, installation premises, system
operating logic and the forces developed by the motorised door or gate.
The safety devices must protect against crushing, cutting, trapping and general danger areas
of the motorised door or gate.
Display the signs required by law to identify hazardous areas.
Each installation must bear a visible indication of the data identifying the motorised door or gate.
When necessary, connect the motorised door or gate to an effective earthing system that com-
plies with the current safety standards.
During installation, maintenance and repair operations, cut off the power supply before
opening the cover to access the electrical parts.
The automation protection casing must be removed by qualified personnel only.
The electronic parts must be handled using earthed antistatic conductive arms. The manufac-
turer of the motorisation declines all responsibility if component parts not compatible with safe
and correct operation are fitted.
Only use original spare parts for repairing or replacing products.
The installer must supply all information concerning the automatic, manual and emergency
operation of the motorised door or gate, and must provide the user with the operating
instructions.
Failure to respect the information given in this manual
may cause personal injury or damage to the device.
Keep these instructions for future reference

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Directive 2006/42/EC, Annex II-B)
The manufacturer ASSA ABLOY ES AB, with headquarters in Lodjursgatan 10, SE-261 44 Land-
skrona, Sweden, declares that the automation for folding doors type Ditec DOR:
- is designed to be installed on a manual gate to form a machine pursuant to Directive 2006/42/
EC. The manufacturer of the motorised gate must declare conformity with Directive 2006/42/
EC (annex II-A) prior to initial machine start-up;
- conforms to the applicable essential safety requirements indicated in ANNEX I, Chapter 1 of the
Directive 2006/42/EC;
- conforms to the Low Voltage Directive 2006/95/EC;
- conforms to the Electromagnetic Compatibility Directive 2004/108/EC:
- conforms to the R&TTE Directive 1999/5/EC;
- the technical documentation conforms to Annex VII-B of the Directive 2006/42/EC;
- the technical documentation is managed by Marco Pietro Zini with headquarters in Via Mons.
Banfi, 3 - 21042 Caronno Pertusella (VA) - ITALY;
- a copy of technical documentation will be provided to national competent authorities, following
a suitably justified request.
Landskrona, 13-01-2013 Marco Pietro Zini
(Entrance Automation President)
2.1 Machinery Directive
Pursuant to Machinery Directive (2006/42/EC) the installer who motorises a door or gate has the
same obligations as the manufacturer of machinery and as such must:
- prepare the technical data sheet which must contain the documents indicated in Annex V of the
Machinery Directive;
(The technical data sheet must be kept and placed at the disposal of competent national authori-
ties for at least ten years from the date of manufacture of the motorised door);
- draw up the EC Declaration of Conformity in accordance with Annex II-A of the Machinery Direc-
tive and deliver it to the customer;
- affix the EC marking on the motorised door or gate, in accordance with point 1.7.3 of Annex I of
the Machinery Directive;
- ensure compliance of the motorised door or gate with safety regulations, by installing the neces-
sary safety devices;
- refer to the installation manual of control panel for the operating force adjustments, in compli-
ance with EN12453 and EN12445.
2. Declaration of incorporation of partly com-
pleted machinery

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DOR1BH DOR1BHS
Power supply 24 V 24 V
Absorption 12 A 12 A
Torque 300 Nm 300 Nm
Max. door weight 500 kg 500 kg
Max. door width 1,5 m + 1,5 m 1,5 m + 1,5 m
Revolution
transmission shaft 2,5 RPM 2,5 RPM
Service class 4 - INTENSIVE 4 - INTENSIVE
Intermittence S2 = 30 min
S3 = 50%
S2 = 30 min
S3 = 50%
Temperature min -20° C max 55° C
min -35° C max 55° C with NIO enabled
min -20° C max 55° C
min -35° C max 55° C with NIO enabled
Degree of protection IP44
IPX4 with limit switch
IP55
IPX5 with limit switch
Control panel VIVAH VIVAH
Service class: 4 (minimum 100 cycles a day for 10 years or 200 cycles a day for 5 years)
Use: INTENSIVE (For all special applications with ongoing use such as toll gates and so on).
- Performance characteristics are to be understood as referring to the recommended weight
(approx. 2/3 of maximum permissible weight). When used with the maximum permissible
weight a reduction in the above mentioned performance can be expected.
- Service class, running times, and the number of consecutive cycles are to be taken as merely
indicative Having been statistically determined under average operating conditions, and are
therefore not necessarily applicable to specifi c conditions of use.
- Each automatic entrance has variable elements such as: friction, balancing and environmental
factors, all of which may substantially alter the performance characteristics of the automatic
entrance or curtail its working life or parts thereof (including the automatic devices themsel-
ves). The installer should adopt suitable safety conditions for each particular installation.
3. Technical data
3.1 Operating instructions

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Ref. Code Description
1 GOL4 Transmitter
2DOR1BH Gearmotor
DOR1BHS Gearmotor water and dustproof
3 VIVAH Control panel
4 XEL5
GOL4M
Key selector
Codified via radio control keyboard
5 XEL2
LAB4
Photocells
Photocells IP55
6 LAB9 Magnetic loop detection device for traffic monitoring
7A DEB04 Key release handle
7B Release cord
8 SOFA-SOFB
GOPAV
Safety edge
Radio system for safety edges
AConnect the power supply to an approved omnipolar switch with an opening distance of
the contacts of at least 3mm (not supplied).
The connection to the mains must be made via an independent channel, separated from
the connections to command and safety devices.
i
4. Standard installation
NOTE: the given operating and performance features can only be guaranteed with the use of DITEC
accessories and safety devices.
16
2
8
2
3
A
4
5
7b
5
7a

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4.1 Dimensions
400
103.5
3310735
64.5
120

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Geared motor concealed left or right
Geared motor exposed left or right
~120L
~1/4 L
C
E
~120 L
~1/4 L
C
E
~120 L
~1/4 L
~120L
C
E
~1/4 L
C
E
5. Installation
5.1 Preliminary checks
Unless otherwise specified, all measurements are expressed in millimetres (mm).
Check that the structure is sufficiently rugged and that the hinge pivots are properly lubricated.
Provide an opening and closing stop.
Select installation mode.

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- Secure the mounting plate to the wing as shown in figure.
- To reverse installation of the Dor from left to right, proceed as shown in figure.
- Install the geared motor on to the mounting plate.
ATTENTION: The geared motor shaft must always be turned upwards, facing the hinge between
the two wings.
5.2 Geared motor installation
25
62 136 136 62 20
13.5
80 Ø21
Ø8.5
21
43
min 35 4

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- With the door open determine the mounting position of the arm on the wing, see figure on page 8.
- Shorten the tube and if necessary the rod depending on the previously determined mounting positions
(geared motor shaft [E] and wing [C]).
WARNING: after the tube has been fit in all the way, ensure that it does not knock against the rod’s
bush or that the rod’s head does not knock against the screw that secures it to the wing (min. 5 mm).
- Mount the arm DORBD and lubricate the rod.
- Release the geared motor by pulling the cord and securing it in the release position (see
RELEASE INSTRUCTION).
- Perform a manual maneuver to ensure that the movement is devoid of obstacles or friction
and that the arm stays horizontal.
- Re-lock the geared motor.
5
120
50
Ø5
10
25
25 10
15
25
10
50
60
50
20
60 60
Ø12
Ø18
15
40
990
590
10

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- Connect the limit switch wire fastons to the microswitches. Arrange the limit switch wires neatly
inside the microswitch box [1] and route the wire out through the appropriate opening.
- Fit the two cams [3] on to the cam ring without tightening the screws.
- Install the cam ring on the driving shaft and screw down screw [4] without tightening.
- Secure the microswitch box [1] to the geared motor.
- (Fig. 2-3) With gate closed, manually rotate the cam ring [2] so as to have the closing microswitch
pressed down and the opening microswitch released. Firmly secure the cam ring in this position
by means of screw [4].
WARNING: check that between the geared motor and the limit switch cams there is a gap of at
least 1 mm.
- (Fig. 2-3) With gate open, check that the opening microswitch is pressed down.
NOTE: if the opening microswitch is not pressed down, move the cam on to hole [A].
- Upon setting being completed, tighten the cam screws.
- Connect limit switches as shown in fig. 2 (for motors opening clockwise) or in fig. 3 (for motors
opening anticlockwise).
NOTE: follow VIVAH control panel instructions manual to connect.
CLOSING OPENING
32
31
33
31
33
CLOSING
SWITCH
OPENING
SWITCH
CLOSING
SWITCH
OPENING
SWITCH
32
CLOSING OPENING
OPENING
SWITCH
CLOSING
SWITCH
OPENING
SWITCH
CLOSING
SWITCH
33
31
32
33
31
32
Fig. 1
Fig. 2 Fig. 3
TAGLIARE
CUT
1
3
4
2
A
5.3 Limit switch installation and adjustment (optional)

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Perform the following operations and checks every 6 months according to intensity of use of the
automation.
Without 230 V~ power supply and batteries if present:
- Clean and lubricate the gate’s rotation pins and hinges with neutral grease.
- Check the resistance of the fixing points.
- Check the good conditions of the electric connection.
- Check the value of the capacity of the motor capacitor.
Reconnect the 230 V~ power supply and batteries if present:
- Check the power adjustment.
- Check that all commands and safety functions are operating correctly (photocells).
- Check that the release system is working correctly.
- Check that the batteries are working correctly (in continuity) if the VIVAH control panel with
battery kit is present, by switching off the power supply and performing several manoeuvres.
i
6.Electrical connections
7.Routine maintenance plan
Before connecting the power supply, make sure the plate data correspond to that of the mains
power supply.
An omnipolar disconnection switch with minimum contact gaps of 3 mm must be included in the
mains supply.
Check that upstream of the electrical installation there is an adequate residual current circuit
breaker and a suitable overcurrent cutout.
The electrical connections and starting of the DOR gearmotor are illustrated in the VIVAH control
panel installation manual.
WARNING: For spare parts, see the spares price list.

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Operating instructions
General safety precautions for the user
DETACH AND DELIVER TO THE CUSTOMER
These precautions are an integral and
essential part of the product and must
be supplied to the user.
Read them carefully since they contain
important information on safe installation,
use and maintenance.
These instructions must be kept and for-
warded to all possible future users of the
system.
This product must only be used for the
specific purpose for which it was designed. Any other use is to be con-
sidered improper and therefore dangerous.
The manufacturer cannot be held responsible for any damage caused
by improper, incorrect or unreasonable use.
Avoid operating in the proximity of the hinges or moving mechanical
parts. Do not enter within the operating range of the motorised door
or gate while it is moving.
Do not obstruct the motion of the motorised door or gate, as this may
cause a dangerous situation.
The motorised door or gate may be used by children over the age of 8
and by people with reduced physical, sensorial or mental abilities, or
lack of experience or knowledge, as long as they are properly supervised
or have been instructed in the safe use of the device and the relative
hazards.
Do not allow children to play or stay within the operating range of the
motorised door or gate.
Keep remote controls and/or any other command devices out of the
reach of children, to avoid any accidental activation of the motorised
door or gate.
In the event of a product fault or malfunction, turn off the power supply
switch. Do not attempt to repair or intervene directly, and contact only
qualified personnel.
Failure to comply with the above may
cause a dangerous situation.
Any repair or technical intervention
must be carried out by qualified
personnel.
Cleaning and maintenance work

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DETACH AND DELIVER TO THE CUSTOMER
must not be carried out by children unless they are supervised.
To ensure that the system works efficiently and correctly, the manufac-
turer’s indications must be complied with and only qualified personnel
must perform routine maintenance on the motorised door or gate. In
particular, regular checks are recommended in order to verify that the
safety devices are operating correctly.
All installation, maintenance and repair work must be documented and
made available to the user.
Only lock and release the door wings when the motor is switched off.
Do not enter within the operating range of the wing.
To dispose of electrical and electronic equipment correctly, users
must take the product to special “recycling centres” provided by
the municipal authorities.

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In case of faulty operation or power failure, pull the release cord downwards and secure it by
means of the appropriate ring (when the DEB04 handle is present work on it). To return to normal
operation, release the ring and leave the cord free. The release pin will automatically return to
the lock position.
1
2
DETACH AND DELIVER TO THE CUSTOMER
For any problems and/or information, contact the Technical Service.
Manual release instructions
WARNING: the door wing block and release operations must be performed with the
motor idle.
Installer's stamp Operator
Date of intervention
Technician's signature
Customer's signature
Intervention performed

ASSA ABLOY Entrance Systems AB
Lodjursgatan 10
SE-261 44, Landskrona
Sweden
© ASSA ABLOY
IP1783EN - 2015-06-12