Dorner AquaPruf 7600 Series User manual

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DORNER MFG. CORP. INSIDE THE USA OUTSIDE THE USA
P.O. Box 20 • 975 Cottonwood Ave. TEL: [phone] TEL: [phone]
Hartland, WI 53029-0020 USA FAX: [phone] FAX: [phone]
851-668 Rev. A
7600 Series Center Drive
Package
Installation, Maintenance and Parts Manual

Dorner Mfg. Corp. 2 851-668 Rev. A
7600 Series Center Drive Package
Table of Contents
Introduction ......................................................................... 2
Warnings – General Safety.................................................. 3
Product Description............................................................. 4
Specifications ...................................................................... 4
7600 Series Gearmotor Mounting Package Models ........ 4
US Version 7600 Series Gearmotor Specifications......... 5
CE Version 7600 Series Gearmotor Specifications......... 5
US Version Fixed Speed Gearmotor ............................... 5
CE Version Fixed Speed Gearmotor ............................... 6
US Version Variable Speed Gearmotor........................... 6
CE Version Variable Speed Gearmotor........................... 6
Installation........................................................................... 7
Required Tools................................................................. 7
US Version Center Drive Package Installation................ 7
CE Version Center Drive Package Installation................ 9
Preventive Maintenance and Adjustment .......................... 11
Required Tools ............................................................... 11
Checklist ........................................................................ 11
US Version Gear Reducer Replacement ........................ 11
CE Version Gearmotor Replacement............................. 13
US Version Motor Replacement .................................... 14
Service Parts....................................................................... 16
US Version Center Drive ............................................... 16
CE Version Center Drive ............................................... 17
US Version Gearmotor Assembly.................................. 18
CE Version Gearmotor Assembly.................................. 19
Return Policy...................................................................... 20
Introduction
Upon receipt of shipment:
• Compare shipment with packing slip. Contact factory
regarding discrepancies.
• Inspect packages for shipping damage. Contact carrier
regarding damage. Accessories may be shipped loose.
• See accessory instructions for installation.
The Dorner Limited Warranty applies.
Dorner 7600 Series conveyors have patents pending.
Dorner reserves the right to make changes at any time
without notice or obligation.
Dorner has convenient, pre-configured kits of Key Service
Parts for all conveyor products. These time saving kits are
easy to order, designed for fast installation and guarantee
you will have what you need when you need it. Key Parts
and Kits are marked in the Service Parts section of this
manual with the Performance Parts Kits logo .
CAUTIONCAUTION
Some illustrations may show guards
removed. DO NOT operate equipment without
guards.

851-668 Rev. A 3 Dorner Mfg. Corp.
7600 Series Center Drive Package
Warnings – General Safety
DANGER
SEVERE HAZZARD!
KEEP OFF CONVEYORS. Climbing, sitting,
walking or riding on conveyor will result in
death or serious injury.
DANGER
EXPLOSION HAZZARD!
• DO NOT OPERATE CONVEYORS IN AN
EXPLOSIVE ENVIRONMENT. The electric
gearmotor generates heat and could ignite
combustible vapors.
• Failure to comply will result in death or
serious injury.
WARNING
CRUSH HAZZARD!
• DO NOT place hands or fingers inside the
conveyor while it is running.
• DO NOT wear loose garments while
operating the conveyor. Loose garments
can become caught up in the conveyor.
• Failure to comply could result in serious
injury.
WARNING
CRUSH HAZZARD!
• SUPPORT MOTOR PRIOR TO LOOSENING
THE BOLTS.
• Loosening motor bolts may cause it to drop
down, causing serious injury.
WARNING
SEVERE HAZZARD!
LOCK OUT POWER before removing guards
or performing maintenance. Exposed moving
parts can cause serious injury.
WARNING
BURN HAZZARD!
DO NOT TOUCH the motor while operating or
shortly after being turned off. Motors may be
HOT and can cause serious burn injuries.
WARNING
PUNCTURE HAZZARD!
Handle drive shaft keyway with care. It may
be sharp and could puncture the skin,
causing serious injury.
WARNING
SEVERE HAZZARD!
• Dorner cannot control the physical
installation and application of conveyors.
Taking protective measures is the
responsibility of the user.
• When conveyors are used in conjunction
with other equipment or as part of a
multiple conveyor system, CHECK FOR
POTENTIAL PINCH POINTS and other
mechanical hazards before system start-
up.
• Failure to comply could result in serious
injury.

Dorner Mfg. Corp. 4 851-668 Rev. A
7600 Series Center Drive Package
Product Description
Refer to Figure 1 for typical gearmotor assembly
components.
Figure 1
Figure 1
Specifications
7600 Series Gearmotor Mounting Package Models
Figure 2
Figure 3
* Refer to “Ordering and Specifications” Catalog for details.
1Conveyor
2 Mounting bar
3 Gear reducer
4Motor
5 Gear reducer mounting bracket
1
3
2
4
5
76 MCS Z A
Gearmotor Mounting Position = Aor
D * (see detail to the right)
Gearmotor Type
Mount Style
Document Language
7600 Series Conveyor *
M = US Version
U = CE English Version
D
A

851-668 Rev. A 5 Dorner Mfg. Corp.
7600 Series Center Drive Package
Specifications
US Version 7600 Series Gearmotor Specifications
CE Version 7600 Series Gearmotor Specifications
US Version Fixed Speed Gearmotor
Singe Phase Three Phase
Output Power 0.50 hp (0.37 kW) .50 hp (.37 kW) /1 hp (.74 KW) / 1.5 hp (1.11 kW)
Input Voltage 115 V A.C. 208 - 230 / 460 V.A.C.
Input Frequency 60 Hz 6 – 60 Hz
Motor RPM 22 - 44 22 - 233
Gearmotor Ratios 5:1, 7:1, 10:1, 15:1, 20:1, 30:1, 40:1, 60:1, 80:1
Frame Size NEMA 56 C
Motor Type Totally Enclosed, Non-ventilated
(Except 1.5 hp Stainless Steel Gearmotor = Totally Enclosed, Fan Cooled)
* Refer to “Ordering and Specifications” Catalog for details.
Three Phase
Output Power (.37 kW) / (.74 kW) / (1.11 kW) / (1.49kW)
Input Voltage 230 / 400 V.A.C.
Input Frequency 50 Hz
Motor RPM See Below
Gearmotor Ratios 5:1, 7:1, 10:1, 15:1, 25:1, 30:1, 60:1
Frame Size IEC
Motor Type Totally Enclosed, Fan Cooled
* Refer to “Ordering and Specifications” Catalog for details.
Part Number ft / min m/min RPM in • lb N • m
74M080H(x)4(vp)FN 20 6.1 22 356 40.2
74M060H(x)4(vp)FN 27 8.2 29 442 49.9
74M040H(x)4(vp)FN 41 12.5 44 486 54.9
74M030H(x)4(vp)FN 54 16.5 58 487 55.0
74M020H(x)4(vp)FN 81 24.7 87 407 46.0
74M015H(x)4(vp)FN 109 33.2 117 470 53.1
74M010H(x)4(vp)FN 164 50.0 175 442 49.9
74M007H(x)4(vp)FN 218 66.4 233 360 40.7
74M005H(x)4(vp)FN 325 100.0 350 337 38.1

Dorner Mfg. Corp. 6 851-668 Rev. A
7600 Series Center Drive Package
Specifications
CE Version Fixed Speed Gearmotor
US Version Variable Speed Gearmotor
CE Version Variable Speed Gearmotor
Part Number 7600 Series
m / min RPM @50 Hz N • m Output Power Input Voltage Input Frequency Gearmotor Ratios Motor Type
74U060HS423FN 6.4 23 80.9 0.37 Kw 230 / 400 17-58 Hz 60:1 CE Rated,
Painted
Gearmotor
74U030HS423FN 12.8 46 101.9 0.74 Kw 230 / 400 12-80 Hz 30:1
74U025HS423FN 15.2 55 93.9 0.74 Kw 230 / 400 12-80 Hz 25:1
74U015HS423FN 25.9 93 88.9 1.11 Kw 230 / 400 12-80 Hz 15:1
74U010HS423FN 39.0 140 63.9 1.11 Kw 230 / 400 12-72 Hz 10:1
74U007HS423FN 51.8 186 67.0 1.49 Kw 230 / 400 12-75 Hz 7:1
74U005HS423FN 78.0 279 46.0 1.49 Kw 230 / 400 25-50 HZ 5:1
Part Number ft / min m/min RPM in • lb N • m
74M080H(x)4(vp)EN 2 - 20 0.6 - 6.1 22 356 40.2
74M060H(x)4(vp)EN 3 - 27 0.9 - 8.2 29 442 49.9
74M040H(x)4(vp)EN 5 - 41 1.3 - 12.5 44 486 54.9
74M030H(x)4(vp)EN 6 - 54 2.0 - 16.5 58 487 55.0
74M020H(x)4(vp)EN 9 - 81 2.6 - 24.7 87 407 46.0
74M015H(x)4(vp)EN 11 - 109 3.4 - 33.2 117 470 53.1
74M010H(x)4(vp)EN 17 - 164 5.2 - 50.0 175 442 49.9
74M007H(x)4(vp)EN 22 - 218 6.7 - 66.4 233 360 40.7
74M005H(x)4(vp)EN 34 - 328 10.4 - 100.0 350 337 38.1
Part Number 7600 Series
m / min RPM @50 Hz N • m Output Power Input Voltage Input Frequency Gearmotor Ratios Motor Type
74U060HS423EN 2.2 - 7.3 23 80.9 0.37 Kw 230 / 400 17-58 Hz 60:1 CE Rated,
Painted
Gearmotor
74U030HS423EN 3.0 - 20.4 46 101.9 0.74 Kw 230 / 400 12-80 Hz 30:1
74U025HS423EN 3.7 - 24.4 55 93.9 0.74 Kw 230 / 400 12-80 Hz 25:1
74U015HS423EN 6.1 - 41.5 93 88.9 1.11 Kw 230 / 400 12-80 Hz 15:1
74U010HS423EN 9.4 - 56.1 140 63.9 1.11 Kw 230 / 400 12-72 Hz 10:1
74U007HS423EN 12.5 - 77.7 186 67.0 1.49 Kw 230 / 400 12-75 Hz 7:1
74U005HS423EN 39.0 - 78.0 279 46.0 1.49 Kw 230 / 400 25-50 HZ 5:1
NOTE
Contact the factory for details about belt
speeds other than those listed.

851-668 Rev. A 7 Dorner Mfg. Corp.
7600 Series Center Drive Package
Installation
Required Tools
• 5 / 16" wrench (or adjustable wrench)
• 4 mm hex wrench
• 8 mm hex wrench
• 13 mm open end wrench
• Flat blade screwdriver
• Torque wrench
US Version Center Drive Package
Installation
Typical Horizontal Drive Package Components (Figure 2)
Figure 4
Figure 2
1. Insert the drive spindle key (Figure 3, item 1) into the
drive spindle keyway (Figure 3, item 2).
Figure 5
Figure 3
2. Slide the gear reducer (Figure 4, item 1) onto the drive
spindle (Figure 4, item 2).
Figure 6
Figure 4
WARNING
SEVERE HAZZARD!
LOCK OUT POWER before removing guards
or performing maintenance. Exposed moving
parts can cause serious injury.
WARNING
PUNCTURE HAZZARD!
Handle drive shaft keyway with care. It may
be sharp and could puncture the skin,
causing serious injury.
1 Bearing Cover
2 Cover bracket
3 Hex head cap screw 5 / 16 - 18 x .50 (x4)
4 Gearmotor assembly
5 Bent bar (x2)
6 Hex head cap screw 5 / 16 - 18 x 1.12 (x6)
7 Hex head cap screw M10-1.50
8 Center drive mounting bracket
5
6
7
4
21
3
8
1
2
2
1

Dorner Mfg. Corp. 8 851-668 Rev. A
7600 Series Center Drive Package
Installation
3. Attach the bent bars (Figure 5, item 1) to the center
drive mounting bracket (Figure 5, item 2).
Figure 7
Figure 5
4. Use a 4 mm hex wrench to tighten the outside button
head screws (Figure 6, item 1) and the inside button
head screws (Figure 6, item 2) that connect the
gearmotor to the drive spindle.
Figure 8
Figure 6
5. Attach the bearing cover (Figure 7, item 1).
Figure 9
Figure 7
Figure 10
Figure 8
6. Attach the motor (Figure 9, item 2) to the gear reducer
(Figure 9, item 1).
Figure 11
Figure 9
7. Remove the drainage plugs (Figure 10, item 1) on the
bottom side of the motor.
Figure 12
Figure 10
1
2
2
1
1
CAUTIONCAUTION
Ensure the gearmotor output shaft key
(Figure 8, item 1) is situated properly before
attaching the motor to the gear reducer.
1
1
2
1

851-668 Rev. A 9 Dorner Mfg. Corp.
7600 Series Center Drive Package
Installation
CE Version Center Drive Package
Installation Typical Horizontal Drive Package Components (Figure 11)
Figure 13
Figure 11
WARNING
SEVERE HAZZARD!
LOCK OUT POWER before removing guards
or performing maintenance. Exposed moving
parts can cause serious injury.
WARNING
PUNCTURE HAZZARD!
Handle drive shaft keyway with care. It may
be sharp and could puncture the skin,
causing serious injury.
1 Bore Plug
2 Center Drive Shaft Assembly
3 Center Drive Left Hand Bent Bar
4 Center Drive Right Hand Bent Bar
5 Socket Head Screw M10-0.50 x 35 mm
6 Hex head cap screw M10-1.50 x 40 mm
7 Hex head cap screw 5 / 16 - 18 x 1.00
8 Hex head cap screw M8-1.25 x 25 mm
1
7
4
8
3
62
5

Dorner Mfg. Corp. 10 851-668 Rev. A
7600 Series Center Drive Package
Installation
1. Insert the drive spindle key (Figure 12, item 1) into the
drive spindle keyway (Figure 12, item 2).
Figure 14
Figure 12
2. Slide the gearmotor assembly (Figure 13, item 1) onto
the drive spindle (Figure 13, item 2).
Figure 15
Figure 13
3. Attach the bent bars (Figure 14, item 1) to the motor
mounting bracket (Figure 14, item 2).
Figure 16
Figure 14
4. Attach the bore plug (Figure 15, item 1) and tighten the
socket head screw (Figure 15, item 2). Snap cover onto
bore plug.
Figure 17
Figure 15
1
2
1
2
2
1
2
1