Dorner 75M-V1-3211-05 User guide

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851-773 Rev. A
Motor Controls and
Accessories
Application Guide, Installation, and Parts Manual
Remote Basic VFD Controller Remote Full Featured VFD Controller Emergency Stop Kit
Jog Button Kit Control Stop Kit
Photo Eye Kit Photo Eye Bracket Kit

Dorner Mfg. Corp. 2 851-773 Rev. A
Motor Controls and Accessories
Table of Contents
Introduction ......................................................................... 3
Warnings −General Safety ................................................. 4
Controller Specifications ..................................................... 5
Accessories Specifications .................................................. 5
Product Description ............................................................. 6
Remote Basic VFD Control............................................. 6
Remote Full Featured VFD Control ................................ 6
Emergency Stop Kit......................................................... 7
Control Stop Kit............................................................... 7
Jog Push Button Kit ......................................................... 7
Photo Eye Kit................................................................... 7
Photo Eye Bracket Kit ..................................................... 8
Linking Cable Kit ............................................................ 8
Controller Installation.......................................................... 9
Required Tools................................................................. 9
Conveyor Mounting ......................................................... 9
Stand Mounting................................................................ 9
Wiring ............................................................................ 10
Motor Wiring.............................................................. 10
Facility Wiring ........................................................... 10
For 115V Controllers:............................................. 10
For 230V and 460V Controllers: ............................ 10
Accessories Installation ..................................................... 11
Required Tools............................................................... 11
Button Box Kits - Vertical Mounting to Conveyor ....... 11
Button Box Kits - Horizontal Mounting to Conveyor ... 11
Button Box Kits - Stand Mount ..................................... 12
Photo Eye and Bracket Kits - Mounting to Conveyor ... 12
Linking Cable Kit .......................................................... 12
Applications and Electrical Connections........................... 13
Required Tools............................................................... 14
Warnings........................................................................ 14
Emergency Stop - Power Cutoff .................................... 14
Remote On/Off From Other Machine............................ 14
Remote Basic VFD Motor Controller ........................ 15
Remote Full Featured VFD Motor Controller............ 15
Remote On/Off via a Control Stop Kit .......................... 15
Jog Conveyor via a Push Button.................................... 16
Time Based Indexing via Push of a Button ................... 17
Remote On/Off with Jog Control................................... 17
Remote Start/Stop Enabled with Time Based Indexing via
Push of a Button............................................................. 18
Conveyor End Stop with Photo Eye .............................. 18
Conveyor End Stop with Photo Eye
and Remote Start/Stop ................................................... 19
Conveyor Indexes with Photo Eye................................. 20
Conveyor Indexes with Photo Eye
and Remote Start\Stop ................................................... 21
Add Bypass Jog Button to any Single Photo Eye or Single
Photo Eye with Remote Start\Stop Applications ........... 21
For Remote Basic VFD Controllers ........................... 21
For Remote Full Featured VFD Controllers .............. 22
Grocery Store Conveyor with Photo Eyes ..................... 22
Motor Running Output Signal ....................................... 23
Create Your Own Application ....................................... 24
Common Controller Adjustments...................................... 25
Required Tools ............................................................... 25
Warnings ........................................................................ 25
Reversing Conveyor ....................................................... 25
Remote Basic VFD Motor Controller......................... 25
Remote Full Featured VFD Motor Controller ............ 25
Conveyor Acceleration................................................... 26
Remote Basic VFD Motor Controller......................... 26
Remote Full Featured VFD Motor Controller ............ 26
Conveyor Deceleration................................................... 26
Remote Basic VFD Motor Controller......................... 26
Remote Full Featured VFD Motor Controller ............ 26
Time Based Indexing Delay’s ........................................ 27
For “On Delay” (delay before conveyor starts) .......... 27
For “Off Delay” (delay before conveyor stops).......... 27
Service Parts....................................................................... 28
Remote Basic VFD Controllers...................................... 28
Remote Full Featured VFD Controllers ......................... 29
Emergency Stop Kit ....................................................... 30
Control Stop Kit ............................................................. 31
Jog Push Button Kit........................................................ 32
Photo Eye Kit ................................................................. 33
Photo Eye Bracket Kit - Through Beam ........................ 34
Linking Kit ..................................................................... 35
Return Policy...................................................................... 36

851-773 Rev. A 3 Dorner Mfg. Corp.
Motor Controls and Accessories
Introduction
Upon receipt of shipment:
• Compare shipment with packing slip. Contact factory
regarding discrepancies.
• Inspect packages for shipping damage. Contact carrier
regarding damage.
• Accessories may be shipped loose. See accessory instruc-
tions for installation.
The Dorner Limited Warranty applies.
Dorner reserves the right to make changes at any time
without notice or obligation.
Dorner has convenient, pre-configured kits of Key Service
Parts for all conveyor products. These time saving kits are
easy to order, designed for fast installation, and guarantee
you will have what you need when you need it. Key Parts
and Kits are marked in the Service Parts section of this
manual with the Performance Parts Kits logo .
A
CAUTION
Some illustrations may show guards
removed. DO NOT operate equipment without
guards.

Dorner Mfg. Corp. 4 851-773 Rev. A
Motor Controls and Accessories
Warnings −General Safety
A
WARNING
The safety alert symbol, black triangle with
white exclamation, is used to alert you to
potential personal injury hazards.
A
DANGER
SEVERE HAZARD!
KEEP OFF CONVEYORS. Climbing, sitting,
walking or riding on conveyor will cause
severe injury.
A
DANGER
EXPLOSION HAZARD!
• DO NOT OPERATE CONVEYORS IN AN
EXPLOSIVE ENVIRONMENT. The electric
gearmotor generates heat and could ignite
combustible vapors.
• Failure to comply will result in death or
serious injury.
A
WARNING
Controller must be properly grounded.
Failure to properly ground controller may
cause injury to personnel.
A
DANGER
SEVERE HAZARD!
Hazardous voltage will cause severe injury
or death. LOCKOUT POWER BEFORE
WIRING.
A
WARNING
SEVERE HAZARD!
Exposed moving parts can cause severe
injury. DO NOT ATTEMPT ADJUSTMENTS
WITH CONVEYOR RUNNING. LOCK OUT
POWER before removing guards or
performing maintenance.
A
WARNING
SEVERE HAZARD!
• Dorner cannot control the physical
installation and application of conveyors.
Taking protective measures is the
responsibility of the user.
• When conveyors are used in conjunction
with other equipment or as part of a
multiple conveyor system, CHECK FOR
POTENTIAL PINCH POINTS and other
mechanical hazards before system start-
up.
• Failure to comply could result in serious
injury.

851-773 Rev. A 5 Dorner Mfg. Corp.
Motor Controls and Accessories
Controller Specifications
Accessories Specifications
Model Number Fig. Input Voltage &
Phase Output Voltage & Phase Output Frequency Maximum Hp (kW) Maximum Amperes Enclosure
75M-V1-3211-05 1 115 Volt, Single
Phase 230 Volt, Three
Phase 60 Hz 0.5 (0.37) 2.4 Nema 1
75M-V2-3211-05 2 115 Volt, Single
Phase 230 Volt, Three
Phase 60 Hz 1.0 (0.75) 4.0 Nema 12
75M-V2-3211-10 2 115 Volt, Single
Phase 230 Volt, Three
Phase 60 Hz 1.5 (1.12) 5.2 Nema 12
75M-V2-3232-10 2 230 Volt, Single
/ Three Phase 230 Volt, Three
Phase 60 Hz 1.5 (1.12) 5.2 Nema 12
75M-V2-3232-20 2 230 Volt, Single
/ Three Phase 230 Volt, Three
Phase 60 Hz 2.0 (1.50) 7.0 Nema 12
75M-V2-3434-10 2 460 Volt, Three
Phase 460 Volt, Three
Phase 60 Hz 1.5 (1.12) 2.8 Nema 12
75M-V2-3434-20 2 460 Volt, Three
Phase 460 Volt, Three
Phase 60 Hz 2.0 (1.50) 3.8 Nema 12
Model Number Description
75M-ES-1 Emergency Stop Kit
75M-CS-1 Control Stop Kit
75M-JG-1 Jog Push Button Kit
75M-PE-1 Photo Eye Kit with 2" Height Adjustment
75M-PE-2 Photo Eye Kit with 5" Height Adjustment
75M-PM-1 Reflective Photo Eye Bracket Kit with 2" Height Adjustment
75M-PM-2 Reflective Photo Eye Bracket Kit with 5" Height Adjustment
75M-PM-3 Through Beam Photo Eye Bracket Kit with 2" Height Adjustment
75M-PM-4 Through Beam Photo Eye Bracket Kit with 5" Height Adjustment
75M-PM-5 Convergence Photo Eye Bracket Kit with 2" Height Adjustment
75M-PM-6 Convergence Photo Eye Bracket Kit with 5" Height Adjustment
75M-LC-1 Linking Cable Kit 6 ft. (1.83 m) long
75M-LC-2 Linking Cable Kit 15 ft. (4.57 m) long

Dorner Mfg. Corp. 6 851-773 Rev. A
Motor Controls and Accessories
Product Description
Remote Basic VFD Control
Dorner’s Remote Basic VFD Controller (Figure 1) can be
used with industrial VFD gearmotors up to 1/2 Hp. For
applications, please reference the Application and
Electrical Installation portion of this guide.
Figure 1
Figure 1
Remote Full Featured VFD Control
Dorner’s Remote Full Featured VFD Controller (Figure 2)
can be used with all industrial VFD gearmotors. For
applications, please reference the Application and
Electrical Installation portion of this guide.
Figure 2
Figure 2
Typical Components
1 Power Switch
2 Speed Control
3PowerCord
4 Motor Cord
5 Sprint T-Nut (x2)
6 M6-1.00 x 16mm Socket Screws (x2)
7 Accessory Kit Interface Ports
NOTE
For additional information, refer to the
individual drive manual shipped with your
controller.
56
1
3
2
4
7
Typical Components
1 Operator Keypad
2 Lockable Disconnect Switch
3 Accessory Kit Interface Ports
4 Sprint T-Nut (x2)
5 M6-1.00 x 16mm Socket Screws (x2)
6 Power Cord (115 volt only)
7 Motor Cord

851-773 Rev. A 7 Dorner Mfg. Corp.
Motor Controls and Accessories
Product Description
Emergency Stop Kit
Refer to (Figure 3) for typical components.
Figure 3
Figure 3
Control Stop Kit
Refer to (Figure 4) for typical components.
Figure 4
Figure 4
Jog Push Button Kit
Refer to (Figure 5) for typical components.
Figure 5
Figure 5
Photo Eye Kit
Refer to (Figure 6) for typical components.
Figure 6
Figure 6
Typical Components
1 Emergency Stop Box
2 Drop in T-Bars (x2)
3 .50” Spacers (x2)
4 M6-1.00 x 20mm Low Head Cap Screws (x2)
5 M6-1.00 x 12mm Low Head Cap Screws (x2)
Typical Components
1 Control Stop Box
2 Drop in T-Bars (x2)
3 .50” Spacers (x2)
4 M6-1.00 x 20mm Low Head Cap Screws (x2)
5 M6-1.00 x 12mm Low Head Cap Screws (x2)
Typical Components
1 Jog Push Button Box
2 Drop in T-Bars (x2)
3 .50” Spacers (x2)
4 M6-1.00 x 20mm Low Head Cap Screws (x2)
5 M6-1.00 x 12mm Low Head Cap Screws (x2)
Typical Components
1 Photo Eye Assembly
2 Reflector Assembly
3 M6-1.00 x 12mm Low Head Cap Screws (x4)
4 Drop in T-Bars (x2)

Dorner Mfg. Corp. 8 851-773 Rev. A
Motor Controls and Accessories
Product Description
Photo Eye Bracket Kit
Refer to (Figure 7) for typical components.
Figure 7
Figure 7
Linking Cable Kit
Refer to (Figure 8) for typical components.
Figure 8
Figure 8
Typical Components
1 Photo Eye Bracket Assembly
2 Reflector Assembly
3 M6-1.00 x 12mm Low Head Cap Screws (x4)
4 Drop in T-Bars (x2)
Typical Components
1 Cable - 4P Micro Connect
2 Wire Ties (x3)
3 Drop in T-Bars (x2)
4 M6-1.00 x 20mm Low Head Cap Screws (x3)
5 Mounting Cable Ties (x3)
6 T-Slot Strip Closures (x3)
7HexKey

851-773 Rev. A 9 Dorner Mfg. Corp.
Motor Controls and Accessories
Controller Installation
Required Tools
• 6 mm hex head wrench
Conveyor Mounting
1. Install spring t-nuts (Figure 9, item 1) into conveyor t-
slot.
Figure 9
Figure 9
2. Attach controller (Figure 10, item 1) to conveyor with
screws (Figure 10, item 2).
Figure 10
Figure 10
3. Slide controller to its desired mounting location along
conveyor and tighten both screws.
Stand Mounting
1. Install spring t-nuts (Figure 11, item 1) into stand t-slot.
Figure 11
Figure 11
2. Partially thread controller mounting bar (Figure
12, item 1) to lower t-nut with screw (Figure
12, item 2).
Figure 12
Figure 12
3. Install second spring t-nut into stand t-slot.
4. Partially thread controller mounting bar (Figure
13, item 1) to top t-nut with screw (Figure 13, item 2).
Figure 13
Figure 13
5. Slide controller to its desired mounting location and
tighten both screws.

Dorner Mfg. Corp. 10 851-773 Rev. A
Motor Controls and Accessories
Controller Installation
Wiring
Motor Wiring
1. Connect motor cord (Figure 14, item 1) to motor
(Figure 14, item 2).
Figure 14
Figure 14
Facility Wiring
For 115V Controllers:
1. Plug your controller into a standard wall outlet.
For 230V and 460V Controllers:
1. Make the input power connections through the line
connection cord grip. Refer to (Figure 15) for
terminations inside the VFD controller. L1 = item 1, L2
= item 2, L3 = item 3 and Ground = item 4.
Figure 15
Figure 15
A
DANGER
SEVERE HAZARD!
KEEP OFF CONVEYORS. Climbing, sitting,
walking or riding on conveyor will cause
severe injury.
A
WARNING
SEVERE HAZARD!
Exposed moving parts can cause severe
injury. DO NOT ATTEMPT ADJUSTMENTS
WITH CONVEYOR RUNNING. LOCK OUT
POWER before removing guards or
performing maintenance.
A
WARNING
Controller must be properly grounded.
Failure to properly ground control box may
cause injury to personnel.
A
CAUTION
Do not disconnect motor power while motor
is running. Damage to equipment could
occur.

851-773 Rev. A 11 Dorner Mfg. Corp.
Motor Controls and Accessories
Accessories Installation
Required Tools
• 6 mm hex head wrench
Button Box Kits - Vertical Mounting
to Conveyor
1. Install t-bars (Figure 16, item 1) into conveyor t-slot.
Figure 16
Figure 16
2. Attach button box kit (Figure 17, item 1) to conveyor
with screws (Figure 17, item 2).
Figure 17
Figure 17
3. Slide button box kit to its desired mounting location
along conveyor and tighten both screws.
Button Box Kits - Horizontal
Mounting to Conveyor
1. Install t-bars (Figure 18, item 1) into conveyor t-slot.
Figure 18
Figure 18
2. Attach button box kit (Figure 19, item 1) to conveyor
with spacers (Figure 19, item 2) and screws (Figure
19, item 3).
Figure 19
Figure 19
3. Slide button box kit to its desired mounting location
along conveyor and tighten both screws.

Dorner Mfg. Corp. 12 851-773 Rev. A
Motor Controls and Accessories
Accessories Installation
Button Box Kits - Stand Mount
1. Install t-bar into t-slot.
2. Partially thread controller lower mounting bar (Figure
20, item 1) to t-bar with screw (Figure 20, item 2).
Figure 20
Figure 20
3. Install second t-bar into stand t-slot
4. Partially thread controller top mounting bar to t-bar with
screw.
5. Slide controller to its desired mounting location and
tighten both screws.
Photo Eye and Bracket Kits -
Mounting to Conveyor
1. Install t-bars (Figure 21, item 1) into conveyor t-slot.
Figure 21
Figure 21
2. Attach photo eye assembly (Figure 22, item 1) to
conveyor with screws (Figure 22, item 2).
Figure 22
Figure 22
3. Slide photo eye to its desired mounting location along
conveyor and tighten both screws.
4. Repeat steps 1-3 for the reflector assembly on opposite
side on the conveyor.
Linking Cable Kit
1. To contain a long run of wiring cable in the conveyor t-
slot, use several short lengths of t-slot strip closures
(Figure 23, item 1).
Figure 23
Figure 23
2. To route cable over a previously mounted component or
to anchor the cable, use the mounting cable ties (Figure
24, item 1) and single drop-in t-bars (Figure
24, item 2). Secure with screws (Figure 24, item 3).
Figure 24
Figure 24

851-773 Rev. A 13 Dorner Mfg. Corp.
Motor Controls and Accessories
Applications and Electrical Connections
Name Description See Page
Remote On/Off From Other Machine An external dry contact or contact closure can be
used to run the conveyor in either the forward or
reverse direction.
14
Remote On/Off via a Control Stop Kit The conveyor will run when a remotely located Con-
trol Stop switch is in the up position, and will stop
when the switch is pressed. Power will continue to
be supplied to the controller regardless of Control
Stop state.
15
Jog Conveyor via a Push Button The conveyor will only run when the jog button is
depressed.
16
Time Based Indexing via Push of a Button The conveyor will index for a set period of time
when the push button is pressed.
17
Remote On/Off with Jog Control The conveyor will be enabled when the Control Stop
switch is in the up position and run when the jog but-
ton is depressed. Conveyor will stop when the Con-
trol Stop switch is pressed in OR the jog button is
released. Power will continued to be supplied to the
controller regardless of Control Stop switch state.
17
Remote Start/Stop Enabled with Time Based
Indexing via Push of a Button The conveyor will be enabled when the Control Stop
switch is in the up position and will index for a set
period of time when the push button is pressed.
Pressing the Control Stop switch will stop the con-
veyor.
18
Conveyor End Stop with Photo Eye The conveyor will run until a photo eye is blocked. 18
Conveyor End Stop with Photo Eye and Remote
Start/Stop The conveyor is enabled when the Control Stop
switch is in the up position and will run until a photo
eye is blocked.
19
Conveyor Indexes with Photo Eye The conveyor will run when photo eye is blocked.
Time based start and stop delays are available with
the Remote Full Featured VFD controllers.
20
Conveyor Indexes with Photo Eye and Remote
Start/Stop The conveyor is enabled when the Push\Pull switch
is in the up position and will run when a Photo Eye is
blocked. Time based start and stop delays are avail-
able with the Remote Full Featured VFD controllers.
20
Add Bypass Jog Button to any Single Photo Eye
or Single Photo Eye with Remote Start\Stop
Applications
The Bypass Jog Button option enables a conveyor to
run regardless of whether the photo eye is blocked or
not. The Bypass Jog Button can be added to any of
the 4 single photo eye applications. If the conveyor
has a Remote Start\Stop option, the Push\Pull switch
must be in the up position to enable the conveyor.
21
Grocery Store Conveyor with Photo Eyes The conveyor will run when the Index Photo Eye is
blocked and the End Stop Photo Eye is clear. You
can choose to bypass either photo eye with a Jog
Button. Both photo eye’s can’t be bypassed at the
same time.
22
Motor Running Output Signal The Remote Full Featured VFD Controller can pro-
vide a contact closure to be monitored by a user’s
external PLC or other controls. You can also use this
signal to control another Dorner Remote VFD or
Dorner Full Featured Controllers.
22
Create Your Own Application Use schematics provided to wire in your own sensor
or create your own application. 23

Dorner Mfg. Corp. 14 851-773 Rev. A
Motor Controls and Accessories
Applications and Electrical Connections
Required Tools
• Flat-blade screwdriver
• Phillips screwdriver
Warnings
Emergency Stop - Power Cutoff
Power will be cutoff to output end when E-Stop is pressed.
Power will be supplied when the switch is in the up position.
You will need:
• Emergency Stop Kit
• Any 115 Volt up to 1/2 HP Motor or Controller load
1. Connect device, 115 Volt motor or controller power cord
(Figure 25, item 1) into emergency stop receptacle cord
(Figure 25, item 2).
Figure 25
Figure 25
2. Connect emergency stop power cord to power source.
Remote On/Off From Other Machine
An external dry contact or contact closure can be used to run
the conveyor in either the forward or reverse direction.
You will need:
• Remote Basic VFD or Remote Full Featured VFD Con-
troller
• User supplied contact signal, likely from a PLC
Figure 26
Figure 26
A
DANGER
SEVERE HAZARD!
Hazardous voltage will cause severe injury
or death. LOCKOUT POWER BEFORE
WIRING.
A
WARNING
SEVERE HAZARD!
Exposed moving parts can cause severe
injury. DO NOT ATTEMPT ADJUSTMENTS
WITH CONVEYOR RUNNING. LOCK OUT
POWER before removing guards or
performing maintenance.
NOTE
For additional information or desired settings
other than listed, refer to information provided
by controller manufacturer.

851-773 Rev. A 15 Dorner Mfg. Corp.
Motor Controls and Accessories
Applications and Electrical Connections
Remote Basic VFD Motor Controller
1. Remove the direction jumper J1 (Figure 27, item 1)
from the pins. This jumper is not required.
2. Connect remote machine interface wires to the terminals
labeled “External Contacts” (Figure 27, item 2).
Figure 27
Figure 27
• Closing a contact between the FWD and COM terminals
will cause the control to run the motor in the forward
direction.
• Closing a contact between the COM and REV terminals
will cause the control to run the motor in the reverse direc-
tion.
Remote Full Featured VFD Motor
Controller
1. Remove the direction jumper (Figure 28, item 1) from
the terminals. This jumper is not required.
2. Ensure both terminal plugs are attached to the blue and
green ports of the controller.
3. Connect remote machine interface wires to the terminals
(Figure 28, item 2, 3 and 4).
Figure 28
Figure 28
• Closing a contact between the blue terminal (Figure
28, item 2) and the white terminal (Figure 28, item 3)
will cause the control to run the motor in the forward
direction.
• Closing a contact between the white terminal (Figure
28, item 3) and the orange terminal (Figure 28, item 4)
will cause the control to run the motor in the reverse direc-
tion.
Remote On/Off via a Control Stop Kit
The conveyor will run when a remotely located Control Stop
switch is in the up position, and will stop when the switch is
pressed. Power will continue to be supplied to the controller
regardless of Control Stop state.
You will need:
• Control Stop Kit
• Linking Cable Kit
• Remote Basic VFD or Remote Full Featured VFD Con-
troller
Figure 29
Figure 29
1. Plug linking cable kit (Figure 30, item 1) into button
box kit (Figure 30, item 2).
Figure 30
Figure 30

Dorner Mfg. Corp. 16 851-773 Rev. A
Motor Controls and Accessories
Applications and Electrical Connections
2. Connect opposite end of linking cable kit (Figure
31, item 1) or (Figure 32, item 1) to the blue port
(Figure 31, item 2) or (Figure 32, item 2).
Figure 31
Figure 31
Figure 32
Figure 32
3. For Remote Full Featured VFD controllers, ensure the
enclosed termination plug (Figure 32, item 4) is
connected to green port (Figure 32, item 3).
Jog Conveyor via a Push Button
The conveyor will only run when the jog button is depressed.
You will need:
• Jog Push Button Kit
• Linking Cable Kit
• Remote Basic VFD or Remote Full Featured VFD Con-
troller
Figure 33
Figure 33
1. Plug linking cable kit (Figure 34, item 1) into button
box kit (Figure 34, item 2).
Figure 34
Figure 34
1
2
4

851-773 Rev. A 17 Dorner Mfg. Corp.
Motor Controls and Accessories
Applications and Electrical Connections
2. Connect opposite end of linking cable kit (Figure
35, item 1) or (Figure 36, item 1) to the green port
(Figure 35, item 2) or (Figure 36, item 2).
Figure 35
Figure 35
Figure 36
Figure 36
3. For Remote Full Featured VFD controllers, ensure the
enclosed termination plug (Figure 36, item 4) is
connected to green port (Figure 36, item 3).
Time Based Indexing via Push of a
Button
The conveyor will index for a set period of time when the
push button is pressed.
You will need:
• Jog Push Button Kit
• Linking Cable Kit
• Remote Basic VFD or Remote Full Featured VFD Con-
troller
1. Follow steps 1-3 in the Jog Conveyor via a Push
Button Application.
2. Change parameter 64 per “Off Delay” instructions on
page 27 (Time Based Indexing Delay’s) of this
document.
Remote On/Off with Jog Control
The conveyor will be enabled when the Control Stop switch
is in the up position and run when the jog button is
depressed. Conveyor will stop when the Control Stop switch
is pressed in OR the jog button is released. Power will
continued to be supplied to the controller regardless of
Control Stop switch state.
You will need:
• Control Stop Kit
• Jog Push Button Kit
• Linking Cable Kit (x2)
• Remote Full Featured VFD Controller
Figure 37
Figure 37
1. Plug each linking cable kit (Figure 38, item 1) into each
switch/button box kit (Figure 38, item 2).
Figure 38
Figure 38
2
1
2
1
4
3

Dorner Mfg. Corp. 18 851-773 Rev. A
Motor Controls and Accessories
Applications and Electrical Connections
2. Connect opposite end of the Control Stop linking cable
kit (Figure 39, item 1) into the blue port (Figure
39, item 2) on the controller.
Figure 39
Figure 39
3. Connect opposite end of Jog Button linking cable kit
(Figure 39, item 3) into the green port (Figure
39, item 4) on the controller.
Remote Start/Stop Enabled with
Time Based Indexing via Push of a
Button
The conveyor will be enabled when the Control Stop switch
is in the up position and will index for a set period of time
when the push button is pressed. Pressing the Control Stop
switch will stop the conveyor.
You will need:
• Control Stop Kit
• Jog Push Button Kit
• Linking Cable Kit (x2)
• Remote Full Featured VFD Controller
1. Follow steps 1-3 in the Remote Start/Stop Enabled
with Jog Control Application.
2. Change parameter 64 per “Off Delay” instructions on
page 27 (Time Based Indexing Delay’s) of this
document.
Conveyor End Stop with Photo Eye
The conveyor will run until a photo eye is blocked.
You will need:
• Photo Eye Kit
• Linking Cable Kit
• Remote Basic VFD or Full Featured VFD Controller
Figure 40
Figure 40
1. Connect linking cable (Figure 41, item 1) to Photo Eye
Assembly (Figure 41, item 2).
Figure 41
Figure 41
1
4
3
2
12

851-773 Rev. A 19 Dorner Mfg. Corp.
Motor Controls and Accessories
Applications and Electrical Connections
2. Connect opposite end of linking cable kit (Figure
42, item 1) or (Figure 43, item 1) to the blue port
(Figure 42, item 2) or (Figure 43, item 2).
Figure 42
Figure 42
Figure 43
Figure 43
3. For Remote Full Featured VFD Controllers, ensure the
enclosed termination plug (Figure 43, item 4) is
connected to green port (Figure 43, item 3).
Conveyor End Stop with Photo Eye
and Remote Start/Stop
The conveyor is enabled when the Control Stop switch is in
the up position and will run until a photo eye is blocked.
You will need:
• Control Stop Kit
• Photo Eye Kit
• Linking Cable Kit (x2)
• Remote Full Featured VFD Controller
Figure 44
Figure 44
1. Follow steps 1-2 from the Conveyor End Stop with
Photo Eye Application.
2. Connect the Control Stop linking kit to the green port of
the Remote Full Featured VFD controller (Figure
43, item 3).
1
2
4

Dorner Mfg. Corp. 20 851-773 Rev. A
Motor Controls and Accessories
Applications and Electrical Connections
Conveyor Indexes with Photo Eye
The conveyor will run when photo eye is blocked. Time
based start and stop delays are available with the Remote
Full Featured VFD controllers.
You will need:
•PhotoEyeKit
• Linking Cable Kit
• Remote Basic VFD or Remote Full Featured VFD Con-
troller
Figure 45
Figure 45
1. Connect linking cable (Figure 46, item 1) to Photo Eye
Assembly (Figure 46, item 2).
Figure 46
Figure 46
2. Connect opposite end of linking cable kit (Figure
47, item 1) or (Figure 48, item 1) to the green port
(Figure 47, item 2) or (Figure 48, item 2).
Figure 47
Figure 47
Figure 48
Figure 48
3. For Remote Full Featured VFD controllers, ensure the
enclosed termination plug (Figure 48, item 4) is
connected to the blue port (Figure 48, item 3).
4. For time based indexing edit parameters 63 and\or 64 on
the Remote Full Featured VFD controller per instruction
on page 27 (Time Based Indexing Delay's) of this
document.
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2
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3